schmersal AZM300B-ST-1P2P-A-T Installation Instructions Manual

schmersal AZM300B-ST-1P2P-A-T Installation Instructions Manual

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Summary of Contents for schmersal AZM300B-ST-1P2P-A-T

  • Page 1: Table Of Contents

    INSTRUKSJONER FOR BRUK OG INSTALLASJON AZM300B-ST-1P2P-A-T Table of Contents 1 About this document 1.1 Function 1.2 Target group of the operating instructions: authorised qualified personnel 1.3 Explanation of the symbols used 1.4 Appropriate use 1.5 General safety instructions 2 Product description 2.1 Ordering code...
  • Page 2: Function

    Warning:Failure to comply with this warning notice could lead to physical injury and/or damage to the machine. 1.4 Appropriate use Products in Schmersal's range are not intended to be used by private end consumers. The products described in these operating instructions are developed to execute safety-related functions as part of an entire plant or machine.
  • Page 3: Product Description

    Further technical information can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com. 2 Product description 2.1 Ordering code Produkt-typebetegnelse: AZM300(1)-(2)-ST-(3)-(4)-(5) > Vernelås overvåket Aktivator overvåket uten Standard koding individuelt kodet Individuelt kodet, multippel innlæring...
  • Page 4: Purpose

    2.3 Purpose The non-contact, electronic safety switchgear is designed for application in safety circuits and is used for monitoring the position and locking of movable safety guards. The safety switchgears are classified according to EN ISO 14119 as type 4 interlocking devices. Designs with individual coding are classified as highly coded.
  • Page 5: Technical Data

    For safety reasons, invasive work on the device as well as arbitrary repairs, conversions and modifications to the device are strictly forbidden, the manufacturer shall accept no liability for damages resulting from such invasive work, arbitrary repairs, conversions and/or modifications to the device. 2.6 Technical Data Tillatelser - Standard Data...
  • Page 6 Antall sikre digitale utganger Klassifisering Standarder, forskrifter EN ISO 13849-1 EN IEC 61508 Klassifisering - sikkerhetslåsfunksjon Performance Level, up to Kontrollkategori PFH-verdi 5,20 x 10⁻¹⁰ /h PFD-verdi 4,50 x 10⁻⁵ Safety Integrity Level (SIL), suitable for applications in Mission time 20 Year(s) Mekaniske data Mekanisk levetid, minimum...
  • Page 7 Note (length of the sensor chain) Cable length and cross-section change the voltage drop dependiing on the output current Note (series-wiring) Unlimited number of devices, oberserve external line fusing, max. 31 devices in case of serial diagnostic SD Mekaniske data - mål Lengde på...
  • Page 8 Nødvendig nominell kortslutningsstrøm iht EN 60947-5-1 100 A External wire and device fuse rating 2 A gG Brytefrekvens, maksimum 0,5 Hz Elektriske data - Solenoidkontroll INN Designation, Magnet control Koblingsterskeler for magnetinnganger -3 V … 5 V (Low) 15 V … 30 V (High) Driftsstrøm for solenoidkontroll ved 24 V 10 mA Magnet switch-on time...
  • Page 9 Classification ZVEI CB24I, Source Classification ZVEI CB24I, Sink Elektriske data - diagnoseutgang Designation, Diagnostic outputs Voltage drop U , maximum Voltage, Utilisation category DC-12 24 VDC Current, Utilisation category DC-12 0,05 A Voltage, Utilisation category DC-13 24 VDC Current, Utilisation category DC-13 0,05 A Statusvisning Merk (Lysdiode for brytertilstandsindikator)
  • Page 10: Mounting

    This device complies with the nerve stimulation limits (ISED SPR-002) when operated at a minimum distance of 100 mm. Changes or adjustments not expressly approved by K.A. Schmersal GmbH & Co. KG could void the user's authority to operate the equipment.
  • Page 11 The solenoid interlock can be used as an end stop. Dependant upon the door weight and the actuating speed, the mechanical life could be reduced. Mounting of the solenoid interlock and the actuator Refer to the mounting instructions manual for the corresponding actuator. The actuator must be permanently fitted to the safety guards and protected against displacement by suitable measures (tamperproof screws, gluing, drilling of the screw heads).
  • Page 12 Provide for a sufficient insertion of the actuator into the rotary handle. Correct False To avoid any interference inherent to this kind of system and any reduction of the switching distances, please observe the following guidelines: The presence of metal chips in the vicinity of the solenoid interlock is liable to modify the switching distance Keep away from metal chips Minimum distance between two solenoid interlocks as well as other systems with same frequency (125 kHz)
  • Page 13: Manual Release

    The minimum distance from metallic securing surfaces to the face side "A" and underside "B" of the device is 5 mm. 3.2 Manual release For the machine set-up, the solenoid interlock can be unlocked in a de-energised condition. The solenoid interlock is unlocked by turning the manual release in the position The normal locking function is only restored after the manual release has been returned to its original position...
  • Page 14: Emergency Exit -T/-T8 Or Emergency Release -N

    C2: Manual release by means of triangular key TK-M5 The manual release must be protected against accidental actuation, e.g. by using the enclosed seal after completing commissioning. 3.3 Emergency exit -T/-T8 or emergency release -N With variants that have both emergency exit and emergency release, the red lever is loosely supplied. Before first use, mount the lever on the triangular part of the release using the screw supplied so that the arrow in the triangle and pin on the red lever are congruent.
  • Page 15: Mounting With Mounting Plate

    To ensure correct operation of emergency exit -T/-T8 and emergency release -N, the safety door/guard must not be in a mechanically tensioned state. It is possible to combine an emergency exit with an emergency release. Please note that when the red lever is actuated, the opposite lever also rotates.
  • Page 16: Actuator And Accessories

    Emergency exit -T8 3.6 Actuator and accessories Actuator AZ/AZM300-B1 (not included in delivery) Mounting plate MP-AZ/AZM300-1 (available as accessory)
  • Page 17 MS-AZ/AZM300-B1-1 (available as accessory) Aluminium protective plate as a cover for use on glass and plastic doors on machines with high design requirements Lockout tag SZ 200-1 (available as accessory)
  • Page 18: Electrical Connection

    Bowden cable release ACC-AZM300-BOW-.-.M-.M (available as accessory) Observe the additional notes in the operating instructions of the Bowden cable release. 4 Electrical connection 4.1 General information for electrical connection The electrical connection may only be carried out by authorised personnel in a de-energised condition. The voltage inputs A1, X1, X2 and IN must have a protection against permanent overvoltage.
  • Page 19: Serial Diagnostic -Sd

    The safety-monitoring module does not need to have a cross-wire short monitoring function, if necessary, the cross-wire short monitoring function must be disabled. Information for the selection of suitable safety-monitoring modules can be found in the Schmersal catalogues or in the online catalogue on the Internet: products.schmersal.com.
  • Page 20: Wiring Configuration And Connector Accessories

    Y1 and Y2 = Safety outputs → Safety monitoring module Wiring example 2: Series-wiring of the AZM300 with serial diagnostic function (max. 31 components in series) In devices with the serial diagnostics function (ordering suffix -SD), the serial diagnostics connections are wired in series and connected to a SD-Gateway for evaluation purposes.
  • Page 21: Actuator Coding And Latching Force Adjustment

    Function safety switchgear Pin configuration of Colour codes of the Poss. colour code of other the connector Schmersal connectors commercially available connectors according to EN 60947-5-2   With conventional With serial IP67 / IP69 IP69   diagnostic output diagnostic to DIN...
  • Page 22: Latching Force Adjustment

    2. Introduce the actuator in the detection range. The teach-in procedure is signalled at the solenoid interlock, green LED off, red LED on, yellow LED flashes (1 Hz). 3. After 10 seconds, brief yellow cyclic flashes (3 Hz) request the switch-off of the operating voltage of the solenoid interlock.
  • Page 23: Solenoid Interlock With Conventional Diagnostic Output

    The solenoid interlock signals the operating condition, as well as errors through 3-colour LEDs. green (Power) Supply voltage on yellow (Status) Operating condition red (Fault) Error (see table 2: Error messages / flash codes red diagnostic LED) System condition No input signal at X1 and/or X2 green yellow Safety guard open and a safety guard in the safety circuit upstream is also open...
  • Page 24 Door could not be locked or fault Legend Safety guard open Safety guard closed Locking time       Safety guard not locked or fault Safety guard locked         Lock Unlock         Evaluation of diagnostic output  ...
  • Page 25 Table 1: Diagnostic information of the safety switchgear Safety outputs Y1, Diagnostic Magnet control IN output OUT System condition  Power to Power to green yellow AZM300Z AZM300B   unlock lock Safety guard open 24 V (0 V) 0 V (24 V) Safety guard closed, not 24 V Flashes...
  • Page 26: Solenoid Interlock With Serial Diagnostic Function Sd

    In this way, the diagnostic signals can be evaluated by means of a PLC. The necessary software for the integration of the SD-Gateway is available for download at products.schmersal.com. The response data and the diagnostic data are automatically and permanently written in an input byte of the PLC for each solenoid interlock in the series-wired chain.
  • Page 27: Set-Up And Maintenance

    Table 3: I/O data and diagnostic data (The described condition is reached, when Bit = 1) Bit n° Call Byte Response-Byte Diagnostic error warning Diagnostic error Bit 0: Magnet on, irrespective of Safety output activated Error output Y1 Error output Y1 power to lock or power to unlock principle Bit 1:...
  • Page 28: Disassembly And Disposal

    Damaged or defective components must be replaced. 8 Disassembly and disposal 8.1 Disassembly The safety switchgear must be disassembled in a de-energised condition only. 8.2 Disposal The safety switchgear must be disposed of in an appropriate manner in accordance with the national prescriptions and legislations.

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