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Eagle Eye DCPS-SHELF-9KW Operation Manual
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Eagle Eye DCPS-SHELF-9KW Operation Manual

Eagle Eye DCPS-SHELF-9KW Operation Manual

Rectifier shelf
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DCPS-SHELF-9KW Rectifier Shelf
• AC Input: 1Phase 3Wire (range: 90V~285V); Individual AC for each Rectifier Module position
• DC Output: 54V @ 166.6A; Hot-swappable Rectifiers & Control Module; TCP/IP, SNMPv3, Web Browser
• 2RU height; 19-inch wide; configurable bullet-style circuit breaker positions (2 Battery, 10 Load)
Components of the DCPS-SHELF-9KW Rectifier
NESPACE-KA
Control Module
The Appendix within this User Manual contains supporting documents including
datasheets for the DCPS-SHELF-9KW Rectifier Shelf, modules, and other useful reference
Operation Manual
Shelf
NESPACE-48/3K
Rectifier Module
material
Accepts Bullet-style
1RU Breakers for
flexibility, scalability
1

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Summary of Contents for Eagle Eye DCPS-SHELF-9KW

  • Page 1 Components of the DCPS-SHELF-9KW Rectifier Shelf Accepts Bullet-style 1RU Breakers for NESPACE-KA NESPACE-48/3K flexibility, scalability Control Module Rectifier Module The Appendix within this User Manual contains supporting documents including datasheets for the DCPS-SHELF-9KW Rectifier Shelf, modules, and other useful reference material...
  • Page 2 Section 1. DCPS-SHELF-9KW Overview The DCPS-SHELF-9KW Rectifier Shelf is a 19-inch wide, rack-mountable, 2RU height, intelligently- controlled -54V DC Output Rectifier Shelf. The NESPACE-KA Control Module interfaces with up to (3) hot-swappable, active current-sharing 3KW Rectifier Modules. The Shelf delivers up to 9KW (166.5A) bulk power or 6KW (111A) in an N+1 redundant configuration and includes individual AC...
  • Page 3 Section 1. DCPS-SHELF-9KW Overview Operating Deratings: The DCPS-SHELF-9KW Rectifier Shelf is designed to operate with the AC input voltage between 85V to 285V and in conditions with an ambient temperature of -40°C to +75°C (maximum). However, the output power is derated when the AC input < 176V (see Figure 2) and when the operating ambient temperature >...
  • Page 4 Read and review all portions of this Operation Manual before attempting to touch, handle, connect-to or disconnect-from, configure, power up, power down, or make any measurements to or from this Rectifier Shelf. Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 5 Connections Capacity DC (Loads) 50A each -54V LOAD DC (Battery -) 100A -54V Battery String DC GND. 100A each 10-LOAD Rtn, 2-Batt +, 1-F.G. Table 1. DC Output Terminal Block assignments Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 6 ➢ Rectifier Module ⇒ 122.5mm (H) X 85mm (W) X 405.5mm (D) ⇒ 4.82in. (H) X 3.34in. (W) X 15.97in. (D) ➢ Control Module ⇒ 122.5mm (H) X 83mm (W) X 405.5 (D) ⇒ 4.82in. (H) X 3.27in. (W) X 15.97in. (D) Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...

  • Page 7: Installation & Cabling

    Installation should allow unrestricted airflow at the front and rear of the DCPS-SHELF-9KW and NESPACE Rectifier Modules in the shelf. C) Mechanical Loading: Mounting of the equipment in a rack should ensure that a hazardous condition is not achieved due to uneven loading of the rack.
  • Page 8 ➢ AC Terminal Block #2 is dedicated to Rectifier Module position #2 only ➢ AC Terminal Block #3 is dedicated to Rectifier Module position #3 only Figure 5. AC Input Terminal Block Assignments Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 9 Also, attach the single lugged cable to the Protective Earth Ground mounting location (to the left of the AC terminal blocks). Note: Any Rectifier Module position that is not filled with a Rectifier Module should have a Rectifier Module Blank (filler) inserted into that position. Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 10 DC breakers up to 50A maximum due to existing availability. Currently, no 1RU breakers are available with ratings > 50A but, if they become available in same form, fit and function, this section will be edited to include higher rated breakers up to 100A, if possible. Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 11 Shelf. This provides full access to the DC Load breakers (L1~L10) and to the BATT 1 and BATT 2 breakers. Figure 6b. Front Access Panel removed Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 12 Installation & Cabling (continued) 3.2.2 Installing and Configuring Circuit Breakers Figure 6c shows the DCPS-SHELF-9KW Shelf with the Front Access Panel removed, providing access to: 1. BATT1 and BATT2 Breakers- Reserved for 1 or 2 external Battery Backup (BBU) strings. Circuit breakers are removable, replaceable bullet style with current ratings up to 100A each.
  • Page 13 Shelf front but away from direct airflow (fans). If the Rectifier Shelf is mounted inside a closed cabinet, ensure the Rack Temp cable is unobstructed when the cabinet door is closed. Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 14 BATT CELL ring terminals, BATT CELL but bundle and tie them together to allow a possible later re-configuration that may Figure 8. BATT CELL 2-pin connector require Battery Strings. Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 15 Figure 8a. H/W.ALARM terminal block wiring BATT CELL Figure 8b. Dry Relay Alarm #1 wired connection Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 16 Figure 8a. EXT.ALARM terminal block wiring BATT CELL Figure 8b. Digital Input Alarm #1 wired connection Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 17 ▪ Controller Manager ▪ System Configuration ▪ Measurement Set ▪ Date/Time Set ▪ Controller Set ▪ Factory Initalization ▪ Alarm Log, Data Log, and Event Log ▪ Exiting the Web Server Interface Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...

  • Page 18: Section 4. Web Server Interface

    Web Server Interface Login Instructions – Preparing the IP settings for Network Connection The Web Server interface allows interaction with the DCPS-SHELF-9KW Rectifier Shelf for configuration, alarm and event management, status and real-time event monitoring, stored event history, remote multi-user management via SNMPv3, other tools and user-configurable features.
  • Page 19 Enter the Username and Password then click LOGIN to open the Web Browser Interface. The Web Browser Interface will open to the Rectifier-Home page, which is the Status Information-Measure page. Figure 10. User Login page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 20 Status Information-Measure page (see Figure 11a). This page shows real-time measured values for AC Input Voltage, DC Output Voltage and Load Current, Rack Temperature, Battery Temperatures, and Battery Cell Voltages. Figure 11a. Status Information- Measure page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 21 Expanded configurable from other pages (Configuration or Alarm Set pages) Menu Items in these sections are for configurable features and options Figure 11b. Status Information- Measure page (Menu Items) Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 22 • Alarm (red) indicating an alarm is activated Setting alarm parameters and specific alarms on or off are explained in detail in the Configuration and Alarm Set sections. Figure 11c. Status Information- Alarm page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 23 • Alarm (red) indicating an alarm is activated Setting filled (Used) or open (Unused) Rectifier Module positions #1, #2, and #3 is done in the Alarm Set- RECT Used/Unused section. Figure 11d. Status Information- RECT Information page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 24 • Sound Alarm ON/OFF- Audible Alarm is either turned ON or turned OFF See Configuration-Operate Set page or LVD Operate Set page for additional details Figure 12a. Operating Information- Setting Information page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 25 All of the parameters on this page are configured in the Configuration-Alarm Point Set page so please refer to that page for additional details. See Configuration-Alarm Point Set page for additional alarm configuration details. Figure 12b. Operating Information- Alarm Configure page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 26 The Install Date is entered by the installer in the Configuration-Site Set page. See Configuration-Site Set page and Configuration-Operate Set page for additional configuration details. Figure 12c. Operating Information- Site Information page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 27 ▪ EQ PERIOD- how often EQ mode will automatically start (10~90 days). See Configuration-Operate Set page and Configuration-Alarm Point Set page for additional configuration details. Figure 13a. Battery Information- Operating page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 28 Battery Banks are used) mV/Cell Battery • Unused sets Temperature multiplier String Compensation OFF Fill in Min, Max Charge Temperat ures (Reference typically set to 25°C Figure 13b. Battery Information- Temperature Compensation page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 29 This page shows the list of the 5 SNMP Manager positions that are configured to remotely access the DCPS-SHELF-9KW Shelf via SNMPv1, v2c, and v3. Each SNMP Manager position shows the configured IP Address and permissions for GET, SET, and TRAP Receiver functions.
  • Page 30 This page shows the list of the 4 device IP addresses that are configured to access remote Syslog servers. Each IP address is configured in the Configuration-Remote Server Set page. Figure 14b. Network Information- Syslog Remote Server page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 31 Each IP address is configured in the Configuration-Remote Server Set page, which also holds the configurable Admin & Guest ID and passwords and the Secret Key. Figure 14c. Network Information- RADIUS Server Information page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 32 • Serial # of Control Module • Firmware version (with date) within Network Communication Board • Serial # for each Rectifier Module in the Shelf Figure 14d. Network Information- Board Information page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 33 The Data Log Period setting in the Configuration-Operate Setting page determines how often the Data Log measured data is captured (1 minute, 10 minutes, 30 minutes, or every hour) Figure 15a. History Log- Data Log page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 34 The Alarm Log may contain up to 1000 line items. When the 1000- item limit is reached then the oldest line item drops from the list, utilizing a First-In/First-Out (FIFO) rotation method. Figure 15b. History Log- Alarm Log page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 35 ➢ Sound Alarm ON/OFF –allows the Audible Alarm to be turned ON or OFF. ➢ AC Input Phase Select -allows the AC Input setting for either 1Phase or 3Phase. Continued on next page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 36 ➢ Data Log Period – sets how often the Data Log measured data is captured (1 minute, 10 minutes, 30 minutes, or every hour) Clicking the button resets all Configuration-Operate Set items to factory default settings Figure 16a. Configuration- Operate Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 37 16b). All final settings that are made in this page will also be shown in the Operating Information- Alarm Configure page. Clicking the button resets all Configuration-Operate Set items to factory default settings. Figure 16b. Configuration- Alarm Point Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 38 (use value listed in Battery Battery • Unused Manufacturer’s datasheet sets Temperature String Compensation OFF Fill in Min, Max Charge Temperatures (Reference typically set to 25°C) Figure 16c. Configuration- Temp Compensation Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 39 The Configuration- LVLD Operate Set page allows the user to configure operational limits for the 2 Low Voltage Disconnects (LVD1 and LVD2) in the DCPS-SHELF-9KW Rectifier Shelf: • LVD1 – this setting is the voltage at which the LVD1 contactor will open, to disconnect the battery string from the DC Bus.
  • Page 40 RADIUS – (Remote Authentication Dial-In User Service) -a client/server protocol that provides Authentication, Authorization, and Accounting management to connect to and use a network service.. The DCPS-SHELF-9KW Rectifier Shelf has incorporated the RADIUS feature. Syslog - is a client/server implementation that the DCPS-SHELF-9KW Rectifier Shelf incorporates for message logging onto a network.
  • Page 41 The Configuration- Remote IP Set page allows the user to configure the 5 SNMP Manager positions for remote access and to set up the network parameters for the Network Communication Board (for SNMP, RADIUS, and Syslog functionality). The DCPS-SHELF-9KW Rectifier Shelf is equipped with the Network Communication Board so is capable of SNMPv1, v2c, and v3.
  • Page 42 Configuration-Site Set page. ▪ The Install Date is entered by the installer using the dropdown menus for Year, Month, and Day. Figure 16i. Configuration- Site Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 43 ▪ Click the Current DATE/TIME button to auto-fill the fields with the current date and time. ▪ Click the Setting button to capture any new date or time settings. Figure 16j. Configuration- Time Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 44 ➢ Used Digital Input alarms are visible in the Status Information-Alarm page. ➢ Section 3.6 has details on the terminal block and wiring specifications. Figure 16m. Alarm Set- Digital Inputs Used page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 45 LVD2 shutdown value, the Battery breaker is active but the LVD2 is not engaged. ▪ Click the Setting button to capture any changes made in this page. Figure 16n. Alarm Set- Alarm ON/OFF page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 46 Rectifier Module positions RECT1, RECT2, and RECT3. • Click the Setting button to capture any changes made in this page. Figure 16p. Rectifier Module positions (RECT1, RECT 2, RECT3) Figure 16q. Alarm Set- RECT Used/Unused page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 47 Repeat the same process to link additional alarms to other available Contact #. ▪ Click the Setting button to capture any changes made in Contact Output Used Set page. Figure 16r. Alarm Set- Contact Output Used Set page with Alarm Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 48 ▪ Click the Default button to clear custom names and each Input Alarm name will reset to factory default names. ▪ Each Digital Input alarm is identified and reported by name only in the Status Information- Alarm page. Figure 16s. Alarm Set- Digital Inputs Name Set page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 49 Figure 17. Home tab default: Status Information-Measure page The Home tab page allows the user to return to the Rectifier-Home page, which is the Status Information-Measure page, as shown above . Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 50 • To load a saved Shelf configuration to another Rectifier Shelf, click on the File Upload to browse for the saved configuration file then click Download to download the saved <.sDat> Shelf configuration. Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 51 • Click the Firmware (comm-board) tab to open the firmware update page. • Browse the PC for the Network Communication module firmware update. • Click the Patch button to load the firmware update file. Figure 19. Firmware (comm-board) update page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 52 • Click the Firmware tab to open the firmware update page. • Browse the PC for the Control Module firmware update. • Click the Update button to load the firmware update file. Figure 20. Firmware update page Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 53 • The Web Server Login page will pop up to allow a re-login (see Section 4.2), if desired. Click the Logout tab to immediately log out of the Web Server interface. Figure 20. Logout tab Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 54 APPENDIX Datasheets ➢ DCPS-SHELF-9KW Rectifier Shelf ➢ NESPACE-KA Control Module ➢ NDRM-2100F Rectifier Module ➢ FRS-2421K Shelf -Block Diagram Definitions Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 55 101~110% VOLTAGE DIPS AND -SHORT EN61000-4-11 PROTECTION -59VDC over INTERRUPTIONS (recycle input to reset), Thermal Shutdown Standards & Approvals: (TBD) Status & Control signal: UL/CUL 60950-1 COMMUNICATION- RS232, TCP/IP, CAN INTERFACE Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 56 VOLTAGE INTERRUPTIONS EN61000-4-11, 95% reduction, 5ms FLUCTUATIONS & FLICKER EN61000-3-3 VOLTAGE PROTECTION 59VDC (recycle input to reset) Power derated, Thermal Shutdown Status & Control signals: Standards & Approvals: COMMUNICATION UL, CE, CB Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 57 • Operating temperature : -40℃ ~ 75℃ • Constant power range (Max 3KW) : -40℃ ~ 45℃ • Shut-down. Temperature (Tolerance: 5℃) ± : 75℃ (recovery 65℃) : -40℃ (recovery -35℃) Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 58 : Flash 1MB / RAM128KB / - 10BaseT/100BaseTX Ethernet MAC/PHY Embedded EEPROM / Flax RAM, Flax NVM - Auto Negotiation(Full and half duplex, 10/100-Based) • Ethernet, UART, RS485 - Auto MDI/MDIX(Straight-through or Crossover) • Support RTOS Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 59 DCPS-SHELF-9KW Block Diagram Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 60 DCPS-SHELF-9KW Rectifier Shelf Front View: Rear View: SNMP V3 DC OUTPUT USB. Ethernet H/W Alarm AC INPUT Debug(GUI) TEMP1,2 (Temperature) BATT.CELL EXT. Alarm Frame Ground (M4) Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...
  • Page 61 DCV : DC Voltage UV : Under Voltage ENT : ENTer V1.0 : Version 1.0 EQ MODE : EQualize Charge MODE VPC : Volts Per Cell (in a battery) EQ : EQualize Charge Eagle Eye Power Solutions, LLC | 877-805-3377 | www.eepowersolutions.com...