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CANNY S-35 Service Manual

Full automatic banknote strapping machine
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CANNY S-35
Full   A utomatic   B anknote   S trapping   M achine    
Service Manual

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Summary of Contents for CANNY S-35

  • Page 1 CANNY S-35 Full   A utomatic   B anknote   S trapping   M achine     Service Manual...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Part A: Service Manual Appearances .................... 1 PCB Sockets and Connection Parts ............. 12 III. Description of Strapping Steps ............. 14 IV. PCB Electric Circuit Diagram .............. 15 Components List .................. 16 Part B: Disassembly and Troubleshooting Required Tools ..................

  • Page 3: Appearances

    I. Appearances Fig.1 Front View of Tape Feeding Assembly Set (MF 1 and MF 3) (F07) Fig.2 Side View of Tape Feeding Assembly Set (MF 1 and MF 3) (F07) 1. Tape Feeding Motor (MF) (F07-1) 2. Front Frame of Tape Feeding Assembly Set 3.
  • Page 4 Fig.3 Side View of Tape Feeding Assembly Set (MF2) (F07) Fig.4 Front Side View of Tape Feeding Assembly Set (MF 2) (F07) 1. Tape Feeding Motor (MF) (F07-1) 2. Front Frame of Tape Feeding Assembly Set 3. Rear Frame of Tape Feeding Assembly Set 4.
  • Page 5 Fig.5 Left Side View of Cam Driving Assembly Set (F08) Fig.6 Right Side View of Cam Driving Assembly Set (F08) 1. Cam Driving Motor (F08-1) 2. Photo Sensor (PHC) (F06) 3. Photo Disc 4. Right Side Frame 5. Left Side Frame 6.
  • Page 6 Fig.7 Front View of Cam Driving Assembly Set (Lower Part) (F08) Front View of Cutter Assembly Sets (Upper Part) (F01, F02) 1. Cam Driving Motor (F08-1) 2. Photo Sensor (PHC) (F06) 3. Photo Disc 4. Right Side Frame 5. Left Side Frame 6.
  • Page 7 Fig.8 Cutter Assembly Set and Heater Assembly Set (F01 and F02) 1. Housing of Cutter Assembly Set 2. Cutter Adapter 3. Cutter 4. Heater Assembly Set (F02) 5. Tape Stopper 6. Fixing Screw of Heater Assembly Set – 5 –...
  • Page 8 Fig.9 Front View of Upper Sealing Set (F15) Fig.10 Side View of Upper Sealing Set (F15) 1. Driving Motor (MH) of Upper Sealing Set (F15-1) 2. Belt Pulley (Motor Side) of MH (F15-4) 3. Belt of MH (F15-5) 4. Belt Pulley (Screw Side) (F15-4) 5.
  • Page 9 Fig.11 Pressing Motor MP and Compressor Assembly Set 1. Pressing Motor (F09) 2. Pulley Assembly Set for MP (F10) 3. Base Plate 4. Slide Block 5. Magnetic Brake (F14) 6. Belt for MP (F10-2) 7. Belt Pulley (Ball Screw Side) 8.
  • Page 10 Fig.12 Compressor Assembly Set 1. Flange of Ball Screw 2. Ball Screw (F13) 3. Belt Pulley (Ball Screw Side) 4. Magnetic Brake (F14) 5. Fixing Screw Nuts 6. Slide Block 7. Base Plate 8. Lower Absorber Stand 9. Lower Absorber 10.
  • Page 11 Fig.13 Front View of Movable Front Tape Feeding Sets (MF2 and MF3) (F07) at Original Position (Bottom) 1. Front Left Tape Feeding Set (MF2) (F07) 2. Front Right Tape Feeding Set (MF3) (F07) 3. Front Left Tape Guide Set (F18) 4.
  • Page 12 Fig.14 Front View of Movable Front Tape Feeding Sets (MF2 and MF3) (F07) at Top Position – 10 –...
  • Page 13 Fig.15 Front View of Banknote Inlet 1. Tape Feeding Set (No.1) (F07) 2. Base Plate of Banknote Inlet 3. Left Tape Guide Set of MF 1 (F18) 4. Top Tape Guide Set (F16) 5. Right Tape Guide Set of MF1 (F17) 6.

  • Page 14: Pcb Sockets And Connection Parts

    II. PCB Sockets and Connection Parts Dual-Color LED indicator. 1. Red light: Warming up. 2. Green light: Ready for strapping. 3. Green flashing: In operation. 4. Red flashing: Abnormal (Details as item “E”) SAF-L Photo protector couple. (Left side) SAF-R Photo protector couple.
  • Page 15 CN24 Ceramic heater, provides sealing heat for No.4 heater assembly set. CN25 Ceramic heater, provides sealing heat for No.5 heater assembly set. CN26 DC motor, cam driver. CN27 DC motor, compressor driver. CN28 Magnetic brake,, lock ball screw for strapping. CN29 DC motor, upper sealing driver.

  • Page 16: Description Of Strapping Steps

    III. Description of Strapping Steps 1. Preparation: (a) Three rolls of strapping tape have been loaded. (b) LED indicates green light. 2. Strapping Steps: A. Place banknotes B. Press START button a. MP ON (Compress the banknotes by forward rotation.) b.

  • Page 17: Pcb Electric Circuit Diagram

    IV. PCB Electric Circuit Diagram – 15 –...

  • Page 18: Components List

    V. Components List Part No. Description of Part Quantity Cutter assembly set Heater assembly set Photo protector couple (Left) Photo protector couple (Right) Photo sensor for tape feeding (PHF) Photo sensor for Cam driving (PHC) Tape feeding assembly set F07-1 Tape feeding motor (MF) F07-2 Tape feeding wheel set...

  • Page 19: Required Tools

    I. Required Tools 2mm, 2.5mm, 3mm, 4mm Hex Keys 2mm, 2.5mm, 3mm, 4mm, 5mm L- Shaped Hex Keys 7mm, 8mm, 9mm, 10mm, 16mm, 17mm Wrench Large (200), Medium (160), and Small (104) Phillips Screw Driver – 17 –...
  • Page 20 6mm Phillips Tip Long Blade Screw Driver Plastic Wire Cutter Cutter Pliers The tools and brands shown above are for reference only. – 18 –...

  • Page 21: Removing Main Cover

    II. Removing Main Cover 1. Disconnect power adapter. 2. Unplug CN1, CN2, CN3, CN16, CN17 on the PCB. – 19 –...
  • Page 22 3. Remove the 4 screws on the bottom of the lower front cover to detach the lower front cover. – 20 –...
  • Page 23 4. Unscrew the 6 screws on the bottom. 5. Remove the 2 screws on the side of the main front cover. – 21 –...
  • Page 24 6. Disconnect button connectors behind the main front cover and detach the main front cover. – 22 –...

  • Page 25: Replacing Mh4 And Mh5

    III. Replacing Upper Heaters (MH4 and MH5) 1. Remove 2 screws on the upper side of the heaters. 2. Remove screws on each side at the bottom to dismantle MH4 and MH5. – 23 –...

  • Page 26: Replacing Mh Motor

    IV. Replacing MH motor 1. Remove the 2 screws on each side of the rear guide of banknotes. – 24 –...
  • Page 27 2. Pull the metal bar out as seen in the photo below. 3. Remove the 3 screws adjacent to the motor. – 25 –...
  • Page 28 4. Remove the belt of MH underneath the motor and detach the motor. Belt – 26 –...

  • Page 29: Replacing Top Tape Guide Set

    V. Replacing Top Tape Guide Set 1. Remove the 6 screws on the metal plate to loosen it. 2. Remove the 2 screws on each side of the rear guide of banknotes. – 27 –...
  • Page 30 3. Pull the metal bar out as seen in the photo below. 4. Remove the 2 screws on the top plate as indicated in the image below. – 28 –...
  • Page 31 5. Remove 2 screws on the left side of the left guide of banknotes. 6. Remove banknote pressing plate set by pulling it in a slanted angle. – 29 –...
  • Page 32 7. Remove outer screws on both sides of the upper banking note pressing set. 8. Remove the bolts as seen below. – 30 –...
  • Page 33 The resulting guide set should look like the image below. 9. Remove the 4 long screws with springs on both sides. – 31 –...
  • Page 34 10. Gently pull out the top tape guide set at an angle to remove it. – 32 –...

  • Page 35: Replacing Front Tape Feeding Motors

    VI. Replacing Front Tape Feeding Motors 1. Remove 2 screws on each side and take out the bottom cover. (side view) – 33 –...
  • Page 36 2. Remove the 4 screws on top of the upper cover to take it off. – 34 –...
  • Page 37 3. Remove the tape feeding assembly set by unscrewing the 4 screws as indicated in the images below. Do the same for both sets. – 35 –...
  • Page 38 4. Remove the motor on the front tape feeding set. a. Remove 2 screws as indicated in the image below. b. Unscrew the screws on the front and rear frames and remove the 2 springs underneath them. – 36 –...
  • Page 39 c. Fix the wheel inside the front and rear frames by securing the hole and remove the disc of PHF. (side view) – 37 –...
  • Page 40 d. Remove 4 screws on each of the front and rear frames as shown in the image below. e. Remove all the wheels in between the front and rear frames. – 38 –...
  • Page 41 f. Remove 2 screws on the back of the rear frame to detach the motor. g. Do the same for the other 2 tape feeding assembly sets. – 39 –...
  • Page 42 Reassembly: Place the machine on a flat surface when reassembling. When locking back the tape feeding sets, make sure the extra part sticking out of the rear and front frames are the same. Important: The tape feeding wheel (rubber) will wear out over time and may need to be replaced.

  • Page 43: Removing Movable Front Tape Feeding Set

    VII. Removing Movable Front Tape Feeding Set 1. Remove 3 screws on each side attached to the left and right driving chains. 2. Remove 4 screws on the front of the set. – 41 –...
  • Page 44 3. Remove 2 screws on the bottom of the set to dismantle the frame. The resulting frame should look like the image below. 4. Disconnect CN5, CN6, CN19, CN20 on the PCB and remove the movable front tape feeding set. –...

  • Page 45: Removing Photo Sensor / Cam Driving Assembly Set

    VIII. Removing Photo Sensor / Cam Driving Assembly Set 1. Detach the metal plate by removing 2 screws on each side of the plate. 2. Disconnect CN7, CN11, CN12, CN13, CN21, CN22, CN23, CN26. – 43 –...
  • Page 46 3. Remove 4 screws below the base (center) to detach the cam driving assembly set. The cam driving assembly set looks like the image below. – 44 –...
  • Page 47 4. Loosen wire clips and unravel the wire twist locks. 5. To replace the motor remove 2 screws on each of the rear and front frames of the tape feeding assembly set as shown in the image. – 45 –...
  • Page 48 6. To replace the heater assembly set remove the 2 screws adjacent to the set you wish to detach. Remove the part as shown below and then unscrew the 2 screws as indicated below to detach the heater. – 46 –...

  • Page 49: Replacing Inner Start Button

    IX. Replacing Inner Start Button 1. Remove 4 screws on the side and 4 screws on the front. 2. Remove the 2 small screws on the back and detach the start button. – 47 –...

  • Page 50: Replacing Pressing Motor Mp And Compressor Assembly Set

    X. Replacing Pressing Motor MP and Compressor Assembly Set 1. Compress something in the banknote inlet (i.e. stack of paper). 2. Remove the 2 bolts on each side of the compressor assembly set. – 48 –...
  • Page 51 3. Remove 4 screws on the base as shown in the image below. 4. Disconnect CH27, CH28 and remove the compressor assembly set. – 49 –...
  • Page 52 The compressor assembly set looks like the image below. 5. Remove the 4 screws on the motor’s base to detach the motor. – 50 –...
  • Page 53 6. Remove the 2 screws below the motor. 7. Remove the pressing motor. – 51 –...
  • Page 54 8. To detach the belt, remove the screw and the 3 nuts below the compressor base. Remove the nuts from smallest to largest. Caution: When removing the bolt screw, ensure that the bolt is not detached fully from the screw. –...

  • Page 55: Adjustments And Testing

    I. Adjustments and Testing Detaching chains in front tape feeding set: Fix the screws for lifting belts only when: (1) The flange of ball screw and top pressing set of banknote are located on the top. (2) Front tape feeding sets are located on the bottom.
  • Page 56 1. Center Buttom Temperature Adjustment: A. Disconnect from PCB. B. Connect socket. C. Press the White Button of rear tape supply 1-3 times to increase the temperature of heater. D. Press Yellow Button of rear tape supply 1-3 times to decrease temperature of heater. Caution: a.
  • Page 57 A. Disconnect 2. Buttom Left Temperature Adjustment: B. Connect from PCB. socket. C. Press D. Press White Button of rear tape supply 1-3 times to increase temperature of heater. Yellow Button of rear tape supply 1-3 times to decrease temperature of heater. Caution: a.
  • Page 58 3. Buttom Right Temperature Adjustment: A. Disconnect from PCB. B. Connect socket. C. Press White Button of rear tape supply 1-3 times to increase temperature of heater. D. Press Yellow Button of rear tape supply 1-3 times to decrease temperature of heater. Caution: a.
  • Page 59 4. Upper Left Temperature Adjustment: A. Disconnect from PCB. B. Connect socket. C. Press White Button of rear tape supply 1-3 times to increase temperature of heater. D. Press Yellow Button of rear tape supply 1-3 times to decrease temperature of heater. Caution: a.
  • Page 60 5. Upper Right Temperature Adjustment: A. Disconnect from PC Board socket. B. Connect socket. C. Press White Button of rear tape supply 1-3 times to increase temperature of heater. D. Press Yellow Button of rear tape supply 1-3 times to decrease temperature of heater. Caution: a.
  • Page 61 Tape length adjusting: LED will flash yellow once when pressing the buttons to adjust the tape length. 6. Rear Tape Length Adjustment with Signal Reading: A. Disconnect from PCB. B. Connect socket. C. Press White Button of tape supply 1-3 times to increase length of supply. D.
  • Page 62 7. Front Left Tape Length Adjustment with Signal Reading: A. Disconnect from PCB. B. Connect socket. C. Press White Button of tape supply 1-3 times to increase length of supply. D. Press Yellow Button of tape supply 1-3 times to decrease length of supply. –...
  • Page 63 8. Front Right Tape Length Adjustment with Signal Reading: A. Disconnect from PCB. B. Connect socket. C. Press White Button of tape supply 1-3 times to increase length of supply. D. Press Yellow Button of tape supply 1-3 times to decrease length of supply. –...
  • Page 64 9. KMP Test: A. Disconnect from PCB. B. Connect socket. C. Press White Button of tape supply once to open the compressor set. D. Press Yellow Button of tape supply once to close the compressor set. – 62 –...
  • Page 65 10. MH Test: A. Disconnect from PC Board socket. B. Connect socket. C. Press White Button of tape supply once to set heater assembly back to its original position. D. Press Yellow Button of tape supply once to set heater assembly to sealing position. –...
  • Page 66 11. MC testing: A. Disconnect from PCB. B. Connect socket. C. Press White Button Yellow Button of tape supply once to rotate CAM to the next angle. There are 3 angles in total including the original angle. D. Press Yellow Button of tape supply once to return CAM directly back to the original angle.

  • Page 67: Troubleshooting

    II. Troubleshooting (LED Indicates Red Flashing) LED indicator: (Red and green flashing) If the first warm-up after starting the machine can not be completed in 180 seconds, the system is malfunctioning. Description of Malfunction Component Malfunction CAM does cannot return to home position CAM micro switch, photo sensor PHC, in 1.8 seconds (LED flashes red twice) and/or CAM driving motor MC...

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