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Valveworks M Series Technical Data Manual

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TECHNICAL DATA
DIMENSION TABLE KEY
A
FACE TO FACE
B
VALVE BORE SIZE (NOMINAL)
C
BORE CENTERLINE TO BOTTOM
D
BORE CENTERLINE TO TOP
E
HANDWHEEL DIAMETER
NT
NUMBER OF TURNS
RJ
RING JOINT
TS
THREAD SIZE
BSS
BONNET STUD SIZE
N
NUMBER OF STUDS
WT
APPROXIMATE WEIGHT
HT
HANDWHEEL OPERATING TORQUE
FLANGED GATE VALVES
SIZE
WP (PSI)
2K
3K
2 1/16
5K
2K
2 9/16
3K
5K
2K
3K
3 1/8
5K
2K
3K
4 1/16
5K
2K
5 1/8
3K
5K
THREADED GATE VALVES
SIZE
WP (PSI)
2 1/16
5K
3K
2 9/16
5K
3K
3 1/8
5K
3K
4 1/16
5K
*ALL DIMENSIONS ARE IN INCHES
ENGINEERED - DESIGNED - VERIFIED - QUALITY ASSURED - CERTIFIED - FIELD PROVEN - CREDIBLE - SUPPORTED
PAGE: 3 of 7
A
B
C
11 5/8
2 1/16
5 1/4
14 5/8
2 1/16
5 1/2
14 5/8
2 1/16
5 1/2
13 1/8
2 9/16
6 3/8
16 5/8
2 9/16
6 5/8
16 5/8
2 9/16
6 5/8
14 1/8
3 1/8
7 5/8
17 1/8
3 1/8
7 5/8
18 5/8
3 1/8
7 5/8
17 1/8
4 1/16
9 5/8
20 1/8
4 1/16
9 5/8
21 5/8
4 1/16
9 5/8
22 1/2
5 1/8
11 3/4
24 1/8
5 1/8
11 3/4
28 5/8
5 1/8
11 3/4
A
B
C
9 5/8
2 1/16
5 1/2
10 1/4
2 9/16
6 5/8
10 1/4
2 9/16
6 5/8
11 3/8
3 1/8
7 5/8
11 3/8
3 1/8
7 5/8
13
4 1/16
9 5/8
13
4 1/16
9 5/8
D
E
NT
19 1/2
10
14
19 5/8
13
14
19 5/8
13
14
20 1/2
13
16 1/2
20 7/8
16
16 1/2
20 7/8
16
16 1/2
22 7/8
13
20 3/4
23
16
20 3/4
23
16
20 3/4
26 1/2
16
24 3/4
26 5/8
20
24 3/4
26 5/8
20
24 3/4
30
24
30 1/4
30
24
30 1/4
30
24
30 1/4
D
NT
E
19 5/8
14
13
20 7/8
16 1/2
16
20 7/8
16 1/2
16
23
20 3/4
16
23
20 3/4
16
26 5/8
24 3/4
20
26 5/8
24 3/4
20
M SERIES
RJ
BSS
N
R-23
5/8
8
R-24
7/8
8
R-24
7/8
8
R-26
5/8
8
R-27
7/8
8
R-27
7/8
8
R-31
7/8
8
R-31
1
8
R-35
1
8
R-37
1
8
R-37
1 3/8
8
R-39
1 3/8
8
R-41
1 3/8
8
R-41
1 3/8
8
R-41
1 3/8
8
TS
BSS
N
2 LP
7/8
8
2 3/8 EU
2 1/2 LP
7/8
8
2 7/8 EU
7/8
8
3 LP
1
8
3 1/2 EU
1
8
4 LP
1 3/8
8
4 1/2 EU
1 3/8
8
4 1/2 LC
WT
HT
(LBS)
(FT-LBS)
120
32
180
40
180
57
180
37
220
49
220
66
220
48
300
65
340
90
360
81
520
67
560
130
770
150
810
210
940
366
WT
HT
(LBS)
(FT-LBS)
125
57
160
49
160
66
230
65
230
90
420
67
420
130
i

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Summary of Contents for Valveworks M Series

  • Page 1 TECHNICAL DATA M SERIES DIMENSION TABLE KEY FACE TO FACE VALVE BORE SIZE (NOMINAL) BORE CENTERLINE TO BOTTOM BORE CENTERLINE TO TOP HANDWHEEL DIAMETER NUMBER OF TURNS RING JOINT THREAD SIZE BONNET STUD SIZE NUMBER OF STUDS APPROXIMATE WEIGHT HANDWHEEL OPERATING TORQUE...

  • Page 2: Bearing Retainer

    MODEL MDS - UNIDIRECTIONAL, EXPANDING GATE, CAST BODY HANDWHEEL BEARING RETAINER BEARING GREASE FITTING BEARING PACKING RETAINER STEM PACKING SET PACKING INJECTION FITTING STUDS & NUTS NAME PLATE BONNET BONNET SEAL RING STEM EXPANDING GATE SEAT O-RING GATE GUIDE BODY GREASE FITTING CAST BODY a) Equipped with a non-sealing seat on the upstream side.
  • Page 3 MODEL MSG - BIDIRECTIONAL, SLAB GATE, CAST BODY HANDWHEEL BEARING RETAINER BEARING GREASE FITTING BEARING PACKING RETAINER STEM PACKING SET PACKING INJECTION FITTING STUDS & NUTS NAME PLATE BONNET BONNET SEAL RING STEM DRIVE NUT SLAB GATE SEAT O-RING GATE GUIDE BODY GREASE FITTING CAST BODY f) Stuffi...
  • Page 4 MODEL MRC DS - UNIDIRECTIONAL, EXPANDING GATE, FORGED BODY HANDWHEEL BEARING RETAINER BEARING GREASE FITTING BEARING PACKING RETAINER STEM PACKING SET PACKING INJECTION FITTING BONNET BONNET SEAL RING STEM EXPANDING GATE SEAT O-RING GATE GUIDE BODY GREASE FITTING FORGED BODY a) Equipped with a non-sealing seat on the upstream side.
  • Page 5 MODEL FC GATE VALVE SERVICE AND OPERATION MANUAL PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US SALES@VWUSA.US Page 1 WWW.VALVEWORKSUSA.COM WWW.VALVEWORKSUSA.COM...
  • Page 6 MODEL FC SERVICE AND OPERATION MANUAL APPLICATIONS Valveworks USA Model FC gate valves can be applied to the following sizes and working pressures. APPLICATION OPTIONS AVAILABLE GATE VALVE SIZE 1-13/16, 2-1/16, 2-9/16, 3-1/8, 3-1/16, 4-1/16 MAXIMUM ALLOWABLE WORKING PRESSURE (MAWP)
  • Page 7 MODEL FC SERVICE AND OPERATION MANUAL MODEL FC - SLAB GATE 2-1/16” 10M (HANDWHEEL OPERATED) PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 6 WWW.VALVEWORKSUSA.COM...
  • Page 8 BEARING CAP STEM ADAPTER STEM ADAPTER 0-RING STEM SHEAR PIN GREASE ALEMITE FITTING HANDWHEEL BEARING CAP O-RING HANDWHEEL BOLT HANDWHEEL NUT RETAINING PLATE OPTI-SEAL BACK-UP RING PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 7 WWW.VALVEWORKSUSA.COM...
  • Page 9 ELECTROLIS NICKEL A487-4D A487-4C WELD ON HARDFACE CA15 CF8M ZINC PLATE CF3M XYLAN COATING CA6NM (4130) INCONEL 625 CLAD STELLITE #6 PLASTIC (4130)SS-316-RING GROOVE STELLITE #3 PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 8 WWW.VALVEWORKSUSA.COM...

  • Page 10: Disassembling The Valve

    This will separate the Gate from the Stem. 8. Remove the Retainer Plates and 7. Remove the Gate Guides. 9. Remove the Body Bushings. Seats. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 9 WWW.VALVEWORKSUSA.COM...
  • Page 11 Avoid scratching the internal 5.Remove the Stem. Packing Gland. wall of the Bonnet during removal of the packing. NOTE: Replace non-metalic seals while assembling the valve. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 10 WWW.VALVEWORKSUSA.COM...

  • Page 12: Test Procedure

    7. Repeat steps 1-5 for the opposite from one test flange and attach a from the opposite test flange and flange. pressure release tool. attach the flow line. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 14 WWW.VALVEWORKSUSA.COM...
  • Page 13 4. Remove the bonnet grease fitting cap, and attach a flow line from the grease pump to the bonnet grease fitting. Grease until any remaining water from testing drains from the valve. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 15 WWW.VALVEWORKSUSA.COM...

  • Page 14: Visual Inspection

    5. A finished flange should appear as hex nuts with a certified sides of each stud by hand. shown. torque gun or wrench until tight. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 16 WWW.VALVEWORKSUSA.COM...
  • Page 15 Note: Debur with sandpaper if needed. Note: Debur with sandpaper if needed. CAUTION: Never remove packing gland while valve is under pressure unless the pressure has been isolated. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 17 WWW.VALVEWORKSUSA.COM...
  • Page 16 3. By backseating the valve it is possible the gate will not seal the bore line. PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 18...
  • Page 17 4 1/16 9 5/16 23 1/4 4 1/16 21 5/8 4 1/16 9 13/16 23 1/4 26 3/8 4 1/16 10 1/8 28 3/4 23 1/4 PROPRIETARY BOOKLET OF VALVEWORKS USA. DO NOT REPRODUCE WITHOUT EXPLICIT PERMISSION. SALES@VWUSA.US Page 21 WWW.VALVEWORKSUSA.COM...
  • Page 18 MODEL MRC SG - BIDIRECTIONAL, SLAB GATE, FORGED BODY HANDWHEEL BEARING RETAINER BEARING GREASE FITTING BEARING PACKING RETAINER STEM PACKING SET PACKING INJECTION FITTING BONNET BONNET SEAL RING STEM DRIVE NUT SLAB GATE SEAT O-RING GATE GUIDE BODY GREASE FITTING FORGED BODY f) Stuffi...

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