Table of Contents
Summary of Contents for Sendix PROFI BUS Singleturn 5858 Series
- Page 1 Absolute Single/Multiturn Encoders Singleturn Series 5858,5878 Multiturn Series 5868,5888 ‐ ‐ ‐ ‐ ...
- Page 2 Technical Manual Profibus Absolute Single/Multiturn Encoders Copyright Protection Liability to modification without notice As a result of ongoing efforts to improve our products, we reserve the right to make changes at any time to technical information contained in the document to hand. Warranty Disclaimer Their is no provide no guarantee, neither tacit nor express, in respect of the whole manual (whether this applies to the original German text or to the English translation) and assumes no liability for any damage, neither direct nor indirect, however caused. Document information Revised 09‐2011 1-2 of 22 R.000.000...
-
Page 3: Table Of Contents
Technical Manual Profibus Absolute Single/Multiturn Encoders Table of Contents 1 GENERAL ...................... 1‐4 PROFIBUS‐DP ..................................... 1 ‐4 BASICS .................................... 1 ‐4 HE PROFILE REQUIRED ..................................... 1 ‐4 HARACTERISTICS ..................................... 1 ‐4 ROTECTIVE FUNCTIONS 2 START‐UP ...................... 2‐5 3 GENERAL WIRING INSTRUCTIONS .............. 3‐5 RS‐485.............................. 3 ‐5 NSTALLATION INSTRUCTIONS FOR 4 ... -
Page 4: General
Technical Manual Profibus Absolute Single/Multiturn Encoders General General PROFIBUS‐DP basics This description provides information concerning the implementation of the PROFIBUS‐DP transmission protocol in the slave mode in our devices. It should be noted that the extent of the functions described might be limited according to the device or application. With protocol conversions in particular, as a rule fewer functions are used! The profile required The link between the decentralized process operation and the central control via the communication system takes place in the lowest hierarchy level on the filed or process bus. At this level, the main requirements are a simple protocol operation and short data transmission times for the communication. This ensures the fastest system reaction time to the dynamic states of the peripherals. In addition to the classic data exchange, the acyclic transmission of parameter, diagnostic and configuration data must be possible, without radically impeding the real‐time capability of the bus. This is the only way to guarantee the achievement of good diagnostics and safe operation. Characteristics The main task of PROFIBUS‐DP is the cyclic transmission of the process data from the control system to the peripheral equipment and vice versa. The access procedure uses the Master‐Slave principle. Here in the polling operation a Master communicates with its assigned slave devices one after the other on the bus. A data exchange is initiated by a request telegram and ended by an acknowledgement telegram from the Slave concerned. So, each Slave only becomes active after a call from the Master. This avoids a simultaneous bus access. The hybrid access procedure of PROFIBUS allows a combined operation of several bus masters and even a mixed operation of PROFIBUS‐DP and PROFIBUS‐FMS within a bus section. However the pre‐requisition for this is the correct configuration of the bus system and the unambiguous assignment of the Slave devices to the Masters. PROFIBUS‐DP distinguishes two types of Master. The Class 1 Master carries out the cyclic transmission of the operating data and supplies the user data. The Class 1 Master can be addressed by a Class 2 Master using certain functions. Direct access to the Slaves is not permitted. The functions are limited to support services such as reading the diagnostic information of the slaves. A Class 2 Master is thus also understood as a programming or diagnostic device. Protective functions PROFIBUS‐DP is equipped with many protective functions. These ensure safe fault‐free communication not only in the harsh environment of the decentralised peripheral equipment, but also in the case of external interference or the failure of one or more stations. Wrong parameter settings are recognized directly, in that stations having the wrong parameters are not integrated in the operating data exchange. The Master records the failure of any station and indicates this to the user by means of a general diagnostic message. Any breakdown in the transmission path is detected by the Slave by means of time monitoring and leads to the outputs being switched off. EMV disturbances are virtually filtered out by means of the difference signal, thanks to the particularly noise‐immune RS485 transmission system. ... -
Page 5: Start-Up
Technical Manual Profibus Absolute Single/Multiturn Encoders Start-up Start-up Before a PROFIBUS‐DP system can be started up, unique bus addresses must be assigned to all connected stations, including the Master system. This is the only way to ensure unambiguous addressing on the bus. As an option, the station addresses can also be assigned via the bus. The physical system settings are made using the parameter set of the Master. In addition to the bus address of the Master, this set includes, for example, the baud rate, the time‐out delays and the number of repetitions of the transmission. Along with the Master parameter set, a Slave data set must be saved for each Slave to be activated. A data set contains the parameter assignment and configuration data of the Slave and the address indicator for the logical storage of the I/O data. If the parameter sets are present, then either at the request of the user or automatically the Master system begins to start the Slaves up, one after the other. The first so‐called diagnostic cycles are able to show, which slave is present on the bus. Only those Slaves, which sent a correct feedback during the diagnostic cycle, will subsequently be parameterized in the parameter cycles with the corresponding data stored in the Master. If this has been correctly carried out, then configuration cycles follow, during which a comparison is made between the required configuration data stored in the Master and the actual configuration data of the Slave. After the last diagnostic cycle, each Slave for which no error was detected during the comparison is ready for operation. Each of these Slaves is then integrated automatically by the Master in the operating data transfer. For diagnostic purposes, the Master provides a diagnostic buffer for each Slave, which can be read by the user for other purposes. To simplify the diagnostics, a general diagnostic field is kept simultaneously, which shows bitwise whether a Slave has diagnostic data ready or not. General wiring instructions General wiring instructions Installation instructions for RS‐485 All devices are connected within a bus structure (line). Up to 32 stations (Master or Slaves) can be linked together in one segment. The bus is terminated at the beginning and at the end of each segment by an active bus termination (termination resistors). To ensure disturbance‐free operation both bus terminations must always remain powered. The bus termination is provided ready‐to‐activate in the device of in the connector. When there are more than 32 stations on the bus, repeaters must be inserted to connect the individual bus segments. The maximum line length is dependent on the transmission speed – refer to Table 2. The line length indicated can be increased using repeaters. It is recommended not to connect more than 3 repeaters in succession. ... -
Page 6: Cable Shielding
Technical Manual Profibus Absolute Single/Multiturn Encoders Cable shielding Cable shielding EN 50 170 leaves it up to the user to decide, whether to use shielded or unshielded cable. Unshielded cable is allowed in interference‐free environments. However, the following points argue for systematic use of shielded cable: An area free from interference exists at best inside shielded cabinets. But as soon as this contains other electronic devices such as relays and contactors, then this is no longer guaranteed. The use of unshielded cables requires additional protective measures against overvoltage at the bus signal inputs. This is why we recommend on principle the use of shielded cables for the bus lines. This recommendation extends also to the possible use of power‐supply cables coming from external power sources to the PROFIBUS devices, e.g. for repeaters. Double‐shielded cables are particularly suitable for environments with strong EMC interference. In this case, in order to ensure optimal protection, the whole surface of the external shielding (braided shield) and the inner shielding (foil shield) must be connected at both cable ends to the protective earth by means of an earth clip. Shielding rules When using a shielded bus cable, it is recommended to connect the shield at both ends to the protective earth using low‐ induction connections. This ensures the highest possible electromagnetic compatibility (EMC). One exception concerns separated potentials (e.g. in refineries): generally, in these plants, earthing is permitted at one end only. The connection between the cable shielding and the protective earth is best done using the metallic device housing and the screw terminal of the plug connector. Here it should be noted that discharge via the pin does not represent an optimal solution. To achieve the best EMC, it is better to expose the cable shielding at a suitable location and to connect it to the protective earth (e.g. the metallic cabinet frame) using a low‐induction cable link that should be kept as short as possible. This can be done for example with a shielding clip before the bus plug. Cable specification: A‐type cable for PROFIBUS – DP Surge impedance: 135 to 165 Ohm, for a measurement frequency of 3 to 20 MHz. Cable capacitance: < 30 pF per metre Conductor section: > 0.34 mm², corresponds to AWG 22 Cable type: twisted pair, 1 x 2 or 2 x 2 or 1 x 4 conductors Loop resistance: ... -
Page 7: Characteristics Of The Multiturn Encoder On The Profibus
Technical Manual Profibus Absolute Single/Multiturn Encoders Characteristics of the Multiturn Encoder on the Profibus Characteristics of the Multiturn Encoder on the Profibus PNO‐Ident‐Number The Sendix Absolute Singleturn/Multiturn Encoder has the PNO‐Ident‐Number 5868 (Hex). This number is registered at the PNO (Profibus User Organization) as an unique identification. The according GSD‐Files are named as follows: • Multiturn Series 5868,5888 KUEB5868.GSD • Singleturn Series 5858,5878 KUEB5868ST.GSD Start phase of the encoder on the PROFIBUS When the encoder starts up it is in the ‘Baud‐Search’ state. Once the baud rate has been recognized, it switches to the WAIT_PRM state and waits for the parameter data from the DP‐Master. The parameterisation occurs automatically when the DP‐Master starts up. The following parameters are transmitted to the encoder: count direction and the measuring length in steps (for more details, see the Encoder Profile from the PNO). When the correct parameter data have been successfully transferred, the encoder switches to the WAIT_CFG state. The PROFIBUS Master then sends a configuration byte to determine the number of inputs/outputs. If the configuration byte is correct, the encoder switches to the state DATA_EXCHANGE. Configuration and Parameterisation ... -
Page 8: Device Profile - Profile For Encoder V1.1
Technical Manual Profibus Absolute Single/Multiturn Encoders Device Profile - Profile for Encoder V1.1 Device Profile - Profile for Encoder V1.1 This profile describes a manufacturer‐independent and mandatory determination of the interface for encoders. It is defined in the protocol, which Profibus functions are used as well as how they are to be used. This standard permits an open manufacturer‐independent bus system. The device profile is divided into two object classes: • Class C1 describes all the basic functions, which the encoder should contain. • Class C2 contains a number of extended functions, which must either be supported by encoders of this class (Mandatory) or which are optional. Class C2 devices thus contain all the C1 and C2 mandatory functions, as well as additional manufacturer‐dependent optional functions. An address area is also defined in the profile, which can be reserved for a manufacturer’s own proprietary special functions. Configuration The configuration programme normally provides an input mask (screen) for parameterisation purposes, i.e. for entering the data for resolution, count direction etc. The individual modules are listed below: 7 configurations are available for the regular operation of the encoder: 32 Bit Input/Output, consistent 32 Bit Input, consistent 16 Bit Input/Output, consistent... -
Page 9: Profibus Encoder Profile 3062 (Version 1.1)
Technical Manual Profibus Absolute Single/Multiturn Encoders Profibus Encoder Profile 3062 (Version 1.1). Profibus Encoder Profile 3062 (Version 1.1). Class 2 32‐Bit resolution, Input/Output consistent: The encoder uses 2 input words and 2 output words, which are each consistently transmitted over the bus. Class 2 32‐Bit resolution, Input consistent: The encoder uses 2 input words, which are each consistently transmitted over the bus. Class 1 16‐Bit resolution, Input/Output consistent: The encoder uses 1 input word and 1 output word, which are each consistently transmitted over the bus. Class 1 16‐Bit resolution, Input consistent: The encoder uses 1 input word, which is consistently transmitted over the bus. Combination with: Class 2 32‐Bit resolution, Input consistent Speed in (units/s) or Class 2 16‐Bit resolution, Input consistent Speed in (rpm) The encoder uses max. 2 input words, which are each consistently transmitted over the bus. Default setting Scaling on, 25 Bit total resolution Class 2 32‐Bit resolution MUR=13Bit,TMR=25Bit: Preset setting In the mode ‘Class 2’ the encoder can be adjusted over the PROFIBUS to any position value in the value range of 27 Bit or 15 Bit. This occurs by setting the most significant bit (MSB) of the output data (2^31 for configuration Class 2 ‐ 32 Bit or 2^15 for configuration Class 2 ‐ 16 Bit). The Preset Value that is transmitted in the data bytes 0 ‐ 3 is accepted as the position value with the rising edge of Bit 32 (=Bit 7 of data byte 3). The encoder then continues counting from this position. A new adjustment is then only possible after the control bit has been reset. There is no acknowledgment of this action via the inputs. ... -
Page 10: Extended Diagnostics
Technical Manual Profibus Absolute Single/Multiturn Encoders Extended Diagnostics Extended Diagnostics 1. Device profile for encoders Function Octet N°. Data Type Name Data_Exchange 1‐4 Unsigned 32 Position Value (input) Data_Exchange 1‐4 Unsigned 32 Preset Value (output) Data_Exchange ... -
Page 11: Set Station Address (Ssa)
Technical Manual Profibus Absolute Single/Multiturn Encoders Setting the node number for the address, using both rotary switches and adjust the number to the according address. R1 for the low order addresses, R2 for the high order value. View: into the opened bus cover Rotary switch for low order Range of values 1..F * Rotary switch for high order address Range of values 1..7 * ² Example: R1 set to F, R2 set to 3 corresponds to 63 decimal 0 Set Station address (SSA) * 0 Set Station address (SSA) * * Adjust both rotary switches to position F for Software “set station address” support with a Class2 Master. The Software “set station address” support can only be carried out with a Class2 Master. ... -
Page 12: Supply Voltage
Technical Manual Profibus Absolute Single/Multiturn Encoders Bus connection with separate power supply and PG cable gland connection Undo both screws on the bus cover and remove the bus cover from the encoder. Feed the incoming bus cable through the left cable gland and connect it to the left terminal (B) and terminal (A). Place the cable shield onto the cable gland. If further devices follow in the bus segment: Run continuing cable through the right cable gland and connect to terminal (B) and terminal (A). Supply voltage Run the supply voltage for the encoder through the central cable gland and connect it to the terminals on the left (+V ) and (0V ). Place the cable shield onto the cable gland. (see wiring diagram) View: into the opened bus cover Description from left to right Abbreviation Description Direction B Profibus Out A Profibus Out 0V 0Volt Supply Out +V +UB Supply Out 0V 0Volt Supply In +V +UB Supply In B Profibus In ... -
Page 13: Bus Termination
Technical Manual Profibus Absolute Single/Multiturn Encoders The bus termination is set via hardware using both DIP switches on the bus cover on the rear of the encoder. When the switch is set to ‘ON ‐> the termination is active If the device represents the final station on the bus, then the looped‐through Profibus must be actively terminated at both ends with a bus termination resistor between A and B. At closed housings it is necessary to order with termination adjusted the right way, otherwise it is mandatory to adapt an external resistor. Installation notes when using housings with cable glands: Installation notes when using housings with cable glands: As bus or connection cable, use only approved Profibus cable with suitable shielding. • Place the cable shield on the cable gland 14-13 of 22 R.000.000... -
Page 14: Parameterisation
Technical Manual Profibus Absolute Single/Multiturn Encoders In order to carry out a general parameterisation of the device, it is necessary first to select a module from the GSD file (KUEB5868.GSD). Example: With the parameter telegram (except for the 25‐Bit configuration) the following can be defined: Code Sequence (Octet 9, Bit 0) 0 = clockwise 1 = counter clockwise Class 2 functionality (Octet 9, Bit 1) 0 = no 1 = yes Scaling enabled (Octet 9, Bit 3) 0 = no 1 = yes Scaling type (Octet 9, Bit 7) 0 = Standard (MUR + TMR) 1 = Alternative (NDR + TMR) Scaling parameter MUR or NDR (Octets 10‐13) MUR = Measuring Units per Revolution NDR = Number of Distinguished Revolutions Scaling parameter TMR (Octets 14‐17) TMR = Total Measuring Range 15-14 of 22 R.000.000... -
Page 15: Scaling
Technical Manual Profibus Absolute Single/Multiturn Encoders 6 Scaling 6 Scaling With Standard Scaling, scaling will be done as follows: With MUR and TMR One revolution is equivalent exactly to MUR = TMR values Position = ((Position / Singleturn‐resolution) * MUR) % TMR scaled unscaled With Alternative Scaling, scaling will be done as follows: With NDR and TMR NDR revolutions are equivalent exactly to the TMR values Position = ((Position / (NDR * Singleturn‐resolution)) * TMR) % TMR scaled unscaled 1. Code sequence CW Possible settings: Increasing clockwise (0) (CW) Increasing counter‐clockwise (1) (CCW) 2. Class 2 functionality on Class 2 must be turned on when scaling is active. 16-15 of 22 R.000.000... - Page 16 Technical Manual Profibus Absolute Single/Multiturn Encoders 3. Scaling function control on When scaling is turned on – Position depends on the values MUR and TMR. 4. Scaling type MUR+TMR Scaling type (MUR + TMR) 5. Value for Resolution per Revolution MUR Example: 3600 Steps per revolution 16-16 of 22 R.000.000...
- Page 17 Technical Manual Profibus Absolute Single/Multiturn Encoders 6. Value for Total Resolution Example: Value for total resolution 36000 Position range: 0…36000 Revolutions 10 With Standard Scaling, scaling will be done as follows: With MUR and TMR One revolution is equivalent exactly to MUR = TMR values Position = ((Position / Singleturn‐resolution) * MUR) % TMR scaled unscaled If the scaling values (TMR/MUR) cannot be divided without a rest there will be an error at the limits of the position values ( value < 0 and < maximum position). This can be avoid with a multiple value of MUR to TMR. * Limitations The calculated factor GP_U/ TMR should always be an integer number k = GP_U/ TMR k= Integer number E xample Input Object 6001h MUR= 65000 Input Object 6002h TMR= 65.000.000 Calculated number of revolutions = 1000 (MT) k = GP_U/ TMR k= Integer number Fault k = 228 /65.000.000 = 4,1297 16-17 of 22 R.000.000...
- Page 18 Technical Manual Profibus Absolute Single/Multiturn Encoders P osition diagram Max.physical Resolution 2 Singleturn Resolution (MUR) * 4096 = TMR Error behavior MT resets the position value 2000 U 4000 U 4000 0 1 2 Number of Revolutions At the end oft the physical resolution (GP_U) it comes to a fault, because the input of k is no integer number. The Encoder resets the position at the end of the Multiturn to Zero. The same fault occurs immediately when after a preset to zero the maximum value of the Multiturn (4095) ...
-
Page 19: Encoder Profile
Technical Manual Profibus Absolute Single/Multiturn Encoders On delivery the following parameters have been factory set. Description Setting Switch Baud rate automatic Not available Node address 63 Switch setting 3Fh (63)* *At closed housings the switch is set to the preorded node address or to 0xFF for “set station address” with software Termination OFF Switch setting off Index (hex) Name Standard value Encoder Profile Set_prm 9 Operating Parameter Bit 3 Scaling on Class 2 on /CW Set_prm 10‐13 Measuring Units per Revolution 8192 (13 Bit) Set_prm 14‐17 Total Measuring Range 33554432 (25 Bit) The original Standard Values (Default values on delivery) can be reloaded by pressing the button on the rear when switching on (Restore parameters). If errors have occurred during programming of the objects and if these parameters have been saved in the EEPROM, it will not be possible to address the encoder next time it is switched on; this error can be cleared only by means of a general Reset of the encoder. General Reset of the device General Reset of the device Please note that all programmed parameters will be lost. ... -
Page 20: Red Led = Diag Nostics
Technical Manual Profibus Absolute Single/Multiturn Encoders red LED = DIAGnostics yellow LED = BUS green LED = PWR Bus voltage Annunciator LED Description Cause of error Addendum PWR No bus voltage No power to device Check power supply ³ OFF present Power supply unit defective PWR Bus voltage present. Device is in configuration ON Device ready for mode operation BUS Device is waiting for GSD module must be Observe combination with DIAG OFF configuration or loaded and sent to the LED parameterisation encoder BUS Connection to Master ... -
Page 21: General Reset - Switching The Device On With The Set Key Pressed
Technical Manual Profibus Absolute Single/Multiturn Encoders Error Display after switching on Display LED Description Cause of error Addendum PWR +Diag Red LED flashing Data connection fault to sensor Return device to manufacturer for flashing 1 x short Sensor fault checking Break 1.6 sec. PWR +Diag Red LED flashing Incorrect node address Check Profibus flashing 2 x short Profibus short‐circuit Break 1.6 sec. Termination fault General RESET ‐ Switching the device on with the SET Key pressed Display LED Description Cause of error Addendum Err Short flashing of red Diagnostic mode Device is ready for diagnostics flashing ... -
Page 22: 1 Decimal-Hexadecimal Conversion Table
Technical Manual Profibus Absolute Single/Multiturn Encoders 1 Decimal-Hexadecimal Conversion Table 1 Decimal-Hexadecimal Conversion Table With numerical data, the decimal values are given as numerals with no affix (e.g. 1408), binary values are identified by the letter b (e.g. 1101b) and hexadecimal values with an h (e.g., 680h) after the numerals. The values shown in bold are to be entered on the rotary switches. Example: Left figure high order rotary switch right figure low order rotary switch 21-22 of 22 R.000.000...
Need help?
Do you have a question about the PROFI BUS Singleturn 5858 Series and is the answer not in the manual?
Questions and answers