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LiFePO
Installation & Operation Manual
Read the instruction manual before installation and operation.
The information include in this manual is accurate at the time of publication. However, this manual
is subject to change without prior notice. In addition, the illustrations in this manual are meant only
to help explain system configuration concepts and installation instructions.
Please note the image shown is for illustration purposes only.
Warning: Read this entire document before installing or using this product. Failure to do so or to
follow any of the instructions or warning in this document can result in electrical shock, serious
injury, or death, or can damage this product, potentially rendering it inoperable.
After installation, the installer must explain the manual to customers and keep this manual
nearby the product for future reference.
Battery Pack
4
Version 1.0
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Table of Contents
Related Manuals for Marvel ML-150-12
Summary of Contents for Marvel ML-150-12
- Page 1 LiFePO Battery Pack Installation & Operation Manual Version 1.0 Read the instruction manual before installation and operation. The information include in this manual is accurate at the time of publication. However, this manual is subject to change without prior notice. In addition, the illustrations in this manual are meant only to help explain system configuration concepts and installation instructions.
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Page 2: Table Of Contents
Contents 1 Safety Information ........................................1 1.1Symbols ............................................1 1.2Safety Instructions ........................................2 1.2.1General Safety Precautions ............................2 1.2.2Battery Handling guide ............................... 2 1.2.3Response to Emergency Situations ..........................3 1.3Qualified Personnel ........................................3 2 Product Introduction ......................................... 4 2.1General Information ........................................ 4 2.2Product Features ........................................ -
Page 3: Safety Information
1 Safety Information 1.1 Symbols Caution, risk of electric shock Do not place or install near flammable or explosive materials Install the product out of reach of children. Read the instruction manual before starting installation and operation. Heavy weight may cause serious injury to the back. Do not dispose of the product with household wastes Recyclable Disconnect the equipment before carrying out maintenance or repair. -
Page 4: Safety Instructions
1.2 Safety Instructions For safety reasons, installers are responsible for familiarizing themselves with the contents of this document and all warnings before performing installation. 1.2.1 General Safety Precautions Over-voltages or wrong wiring can damage the battery pack and cause deflagration, which can be extremely dangerous. -
Page 5: 3Response To Emergency Situations
1.2.3 Response to Emergency Situations The battery comprises multiple batteries and Sophisticated BMS that are designed to prevent hazards resulting from failures. However, we cannot guarantee their absolute safety if battery is mishandled. If a user happens to be exposed to internal materials of the battery cell due to damage on the outer casing, the following actions are recommended. -
Page 6: Product Introduction
2 Product Introduction 2.1 General Information This Battery system is a high-tech product researched and developed product. With its integration, miniaturization, light-weight, intelligent centralized monitoring, battery maintenance and management, unattended, energy conservation and environmental protection, are widely applied in remote access network equipment, remote switch unit, mobile communication, transmission equipment, home storage and other areas as a backup power supply. -
Page 7: Appernce And Mechanical Drawing
Appernce and Mechanical Drawing ML-150-12 ML-200-12 ML-200-24... - Page 8 ML100-51.2 ML-200-48...
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Page 9: Electrical Performance
2.4 Electrical Performance 2.4.1 Battery Pack Parameters Battery Technology Specification Model ML-150-12 ML-200-12 ML-200-24 ML-100-51.2 ML-200-48 Battery Rated Voltage 12.8Vdc 25.6Vdc 51.2 Vdc 51.2 Vdc Battery Rated 150Ah 200Ah 200Ah 100Ah 200Ah Capacity Battery Rated Energy 1.92KWH 2.56KWH 5.12 KWH 5.12KWH... - Page 10 batteries in parallel for safety or local electrical rules. BMS content display in battery LCD, the details are as below: Main Interface Maximum and minimum cell voltage / maximum and minimum cell temperature Press the menu key of main interface to enter the above interface Select the item and press the menu key to enter the sub option Click temperature to view detailed data System status press to enter sub option to view detailed fault...
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Page 11: Bluetooth & App Function
2.4.3 Bluetooth & App Function The battery has Bluetooth & app functions. You can easily check the working status of the battery in your mobile phone. Please log in to our company's website to download the app installation file or consult your local dealer. 2.5 Transportation and Storage 2.5.1Transportation Based on the character of cell, proper environment for transportation of LiFePO4 battery pack need to be... -
Page 12: Installation
3 Installation 3.1 Install Location Required: There must be no flammable or explosive materials nearby. The recommended ambient temperature should be within the range of -10 ~45°C. Battery pack must be installed on walls that are upright and can support battery weight. Product shall be installed indoor. -
Page 13: Dc Cable Prepared
Please find the following minimum wire size, in case of DC cable longer than 1m, please increase the cross section of cable to reduce the loss. Model DC Output voltage Wire Gage ML-150-12 12.8 Vdc AWG 3# ML-200-12 12.8 Vdc... - Page 14 Step2：Strip the wire skin 12.0 + 0.5 / - 0mm Step3：①Crimping terminal：Refer to the right figure for dimensions 25mm ² Riveting size requirements. ②3.5-4mm shall be reserved at the front end of the crimping hole without pressure riveting, and the tail shall be flattened.
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Page 15: Battery Pack Installation
3.4 Battery Pack Installation CAUTION! Make sure that the inverter AC and DC disconnects are turned off before connecting the power cable to the battery pack. NOTE! USE PROPER BRACKETS, SUPPORTS, AND/OR STRAPS TO HANDLE THE WEIGHT OF THE BATTERY. WELL VENTILATED, HEAVY DUTY BATTERY CABINET IS RECOMMENDED. - Page 16 Step2：Move the battery to the corresponding position and fix the battery with M5 cross flange self tapping screw. Drill a hole Insert screw into the expansion pipe Put expansion pipe into the hole Vertical Battery Installation Step1：Use M8 drill bit with drilling depth of about 40mm, and drill the corresponding hole position according to the following battery installation dimensions;...
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Page 17: 2Battery Parallel Installation Guide
3.4.2 Battery Parallel Installation Guide Wall Mounted Battery Parallel Installation Tips: Hole drilling installation shall be carried out according to the installation method of single battery in Chapter 3.4.1. Pls note the distance of batteries. Vertical Battery Parallel Installation Tips：Hole drilling installation shall be carried out according to the installation method of single battery in Chapter 3.4.1.Pls note the distance of batteries. -
Page 18: Commissioning And Operation
System Connection Diagram 4 Commissioning and operation 4.1 Operating Conditions Installation Location Indoor (Wall-Mounted or Flat-Mounted) Operating Temperature 14 to 113°F ( -10 to 45°C) Operating Temperature (Recommended) 59 to 86°F (15 to 30°C) Humidity 15% to 85% Altitude Max. 6,562ft (2,000m) Cooling Strategy Natural Convection 4.2 Battery Commissioning Steps... -
Page 19: Communication Protocol Setting
CAUTION 1. Please strictly follow the above steps for debugging 2.If not using the battery pack for a long time or if there is any fault on the pack, turn off the power switch. 4.3 Communication Protocol Setting You can choose the below two ways to select your matched inverter communication protocol. 4.3.1 Setting By Battery LCD Through the button on the right side of the battery display screen, enter "sys setting →... -
Page 20: 2Setting By Bms Host Software(Pc)
After entering -- C page, set the communication protocol. The display screen protocol display is represented by three hexadecimal digits. The first number represents RS485 protocol, the second number is reserved, and the third number is CAN protocol option, as shown in the below picture. RS485 The detailed steps of modifying the agreement are as follows: 1. - Page 21 Storage: system Message Parameter :Do not use Other1:Do not use Other2: Select inverter communication protocol and Bluetooth name. Upgrade：Upgrade program Connect the BMS host PC computer, enter the “other 2” menu, select the corresponding inverter communication protocol, and then operate step by step according to the mode shown in the figure below.
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Page 22: Communication With Inverter Or Mppt
USB to RS485 tool 4.4 Communication with INVERTER or MPPT Before using the battery system, the inverter, the MPPT and the battery system must be connected by communication lines. Connect the RS485 communication port of the battery pack to the inverter and MPPT, After all external wiring harnesses are connected, they can work normally after starting up. -
Page 23: 2Dial Switch Setting
4.4.2 Dial switch setting When the battery is connected to the PC host, the address should be set to 0 to communicate with the PC host computer; When the battery is used in parallel, set the address through the dial switch on the battery to distinguish different addresses. -
Page 24: Liability Limitation
The fault state is cleared when the battery pack recovers to normal operation. If battery pack is not working correctly and the issue persists, contact a qualified technician or your distributor. If the battery pack or the inverter indicates FAULT or fails to operate, contact your distributor immediately. 6 Liability Limitation Any product damage or property loss caused by the following conditions does not assume any direct or indirect liability.
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