Summary of Contents for YOKOGAWA LINEARSERV
- Page 1 Instruction Manual Direct Drive Motor <LINEARSERV> Intelligent Drive <DrvPIII> Instruction Manual IM 71M02D04-01E IM 71M02D04-01E Yokogawa Electric Corporation 10th Edition:2012.12.01...
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Page 2: Introduction
Introduction Overview of This Manual This manual provides information about LINEARSERV, a direct drive servo motor. Make sure to refer to this manual when you use the motor. Trademark • Windows and Windows NT are registered trademarks of Microsoft Corporation in the United States and/or other countries. -
Page 3: Conventions
Conventions Symbols used in this manual Throughout this manual, the following symbol marks are used to distinguish explained information. Describes cautions for avoiding danger in potentially hazardous DANGER situations that may put operators' lives and bodies in danger such as electric shock accident. -
Page 4: Precautions
It is not guaranteed that it will suit any particular purpose a customer might have. ・ The reproduction or copying of any portion of this manual is strictly prohibited without prior permission from Yokogawa Electric. ・ The information provided in this manual is subject to change without notice. ・... - Page 5 The transfer, exchange or subleasing of any part of the software for unwarranted use by a third party is prohibited without prior permission from Yokogawa Electric. This is a Class A product, and it is designed for use in the industrial environment.
- Page 6 Failure to do so may lead to disconnection or breakdown. ・ The optional cables provided by Yokogawa are consumables and have a limited life. ・ Be sure that the mounting screws of a load never reach or exceed the effective screw depth of the slider.
- Page 7 ・ In the LINEARSERV series, each motor has been tuned to operate with a specific head amplifier. If the combination is different, the motor may not operate normally, or one or more devices may be damaged.
- Page 8 ・ A part of machine parameters overwrites the related parameters when the power is recycled, if those parameters are changed. “10.0x (Data Sum Error)” may rarely occur in case that the control power supply is terminated before LED for RDY signal is lighted when the power is recycled.
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Page 9: Table Of Contents
TOC-1 Table of Contents Introduction ............................... i Conventions ............................. ii Precautions ............................. iii Checking the Product ........................... 1-1 Precautions at Installation, Moving and Storage ................2-1 Installation of the Motor ........................ 2-1 Installation of the Drive ......................... 2-3 Conformed Standards ........................ -
Page 10: Checking The Product
1. Checking the Product Please check the product as soon as you receive it. Please examine the label and check that the types and quantities of the parts and products received, as well as accessories you have ordered, are correct. Perform a visual inspection to ensure that there are no abnormalities in their appearance. - Page 11 List of Models Provided with Regenerative resistors A regenerative resistor is provided for the models listed in the table below. Model Suffix code Regenerative resistor -240-A-1-N 60 Ω -330-A-1-N -530-A-1-N UM1LP3 -240-A-2-N 200 Ω -330-A-2-N -530-A-2-N Faceplate of the Motor Slider number Motor model/suffix code LM105-1N...
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Page 12: Precautions At Installation, Moving And Storage
2. Precautions at Installation, Moving and Storage Installation of the Motor Mounting the motor the wrong way or at an inappropriate position may cause the deterioration of accuracy, shortening of the product’s lifetime and a failure of the motor. Please be sure to observe the following precautions. Mounting Direction Encoder unit Mount the motor in one of the directions shown... - Page 13 The stopper in the motor is not intended to absorb impact during operation. If the stopper is subjected to shock when mounting a load, the LINEARSERV and connected devices may be damaged or broken. Carefully mount an external safety stopper, impact-absorbing mechanism or similar device in order to avoid impact while the motor is operating, stopped or in transit.
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Page 14: Installation Of The Drive
2.2 Installation of the Drive Installation Location • Be sure to install the drive correctly in the control panel or on the machine. • If there are other heating elements near the drive, make sure to prevent the temperature from becoming too high by installing a shield cover or similar protective device. Ensure that the temperature around the drive does not exceed 50°C. - Page 15 500W Class Drives • This drive utilizes convection (fanless) air cooling. • Install the drive with the front panel facing forward. Do not install it with the panel surface facing upward or downward, up side down or sideways (see the figures below). •...
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Page 16: Conformed Standards
2.3 Conformed Standards In order to conform to the EMC directive, it is necessary to obtain certification for the entire equipment, including Yokogawa Electric's motor and drive, and control devices and electric components used in the customers' equipment. The conformity of equipment to the EMC directive varies depending on the structure of control devices and components used in equipment, and wiring. -
Page 17: Wiring
3. Wiring 3.1 Overall Connection 3.1.1 Connection Diagram Power supply Utility Software OperationDisplay Operation display Panel pendant (optional) (optional) Circuit Protector or Circuit Breaker DrvPIII Drive Line Filter Control Power Supply Cable RS232C Cable Sensors Analog Monitor • Home Sensor Card (optional) •... -
Page 18: Circuit Protector
Model Specification SC11AA-M10 (Fuji Electric) 500W FN2070-6/06 Single-phase AC class S-N11 (SCHAFFNER) 250V, 6A R7040ZK (Mitsubishi Electric) (Yokogawa SC18AA-M10 Electric) (Fuji Electric) FN2070-10/06 Single-phase AC 2kW class (SCHAFFNER) 250V, 10A S-N18 (Mitsubishi Electric) Sensors (EOT Drive Relay Limits and Home) -
Page 19: List Of Cable Specifications
3.1.4 List of Cable Specifications 500 W Class Drive Connection Cables Cable Specification Current Main power supply AWG#20 (2.0mm ) or more, length 30m or less Control power supply AWG#20 (0.5mm ) or more, length 10m or less Motor AWG#20 (0.5mm ) or more, length 15m or less AWG#14 (2.0mm ) or more... -
Page 20: Main Power Supply/Control Power Supply Terminal
3.2 Main Power Supply/Control Power Supply Terminal <TB1> Control power supply Connector: 231-204/026-000 AWG#20: (made by WAGO) Main power supply AWG#20: Insulation stripping length: 8mm The attached lever can be installed by snapping it on. Cables can be connected simply by inserting them with your fingers;... -
Page 21: Motor Terminal/Ground
3.3 Motor Terminal/Ground <TB2> Yokogawa's motor cables are twisted pair cables with a common shield with the motor ground cable. The shield is connected to the ground by connecting the motor ground cable to the ground terminal. If you provide your own cable, make sure to connect the shield to the ground terminal. -
Page 22: Regeneration Resistor Terminal
3.4 Regenerative resistor Terminal <TB3> Connector: 231-202/206-00 (made by WAGO) Regenerative resistor (attached) • Make sure to connect the regeneration resistor supplied with the product according to the figure. See the list below for the models to which a regeneration resistor is attached. -
Page 23: Sensor Terminal
3.5 Sensor Terminal <TB4> Connector: 733-106 (made by WAGO) Wire size: AWG#28 to AWG#20 Insulation stripping length: 5mm The connector can be attached through one-touch operation by pulling down the spring in the slot in the upper part of the connector using a drive. - Page 24 Example of sensor connection (Sensor: EE-SX670 made by Omron) The sensor logic is connected to B-contact. The sensor output must be set to switch OFF when the light is blocked. The sensor of the type described above is turned off when the light is blocked by connecting cables as shown below.
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Page 25: Serial Interface Connector
3.6 Serial Interface Connector <CN1> Connector: DA-15PF-N (made by JAE) Housing: DA-C8-J10-F4-1 (made by JAE) Pin No. Signal name Definition Frame GND terminal (Shield) RxD terminal RS232C single channel communication TxD terminal RS232C single channel communication Rx (+) side terminal RS485 multi-channel communication Tx (+) side terminal RS485 multi-channel communication 485SW Busy condition bit RS485 multi-channel... - Page 26 3-10 RS232C Cable Wiring RS232C connector on the PC side <CN1> connector Soldered surface Soldered surface Signal name Pin No Pin No Signal name Drive side PC side SG/LG CN1SW Connector: DE-9SF-N (made by JAE) SG/LG Housing: DE-C8-J9-F4-1 (made by JAE) Connector: DA-15PF-N (made by JAE) Housing: DA-C8-J10-F4-1 (made by JAE) WARNING...
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Page 27: Encoder/Resolver Connector
3-11 3.7 Encoder/Resolver Connector <CN2> <CN2> connector Insertion surface Case ground (shielded cable) Connector: PCR-S20FS (made by Honda Tsushin Kogyo) Soldered surface Housing: PCR-LS20LA1 (made by Honda Tsushin Kogyo) Drive side <CN2> Head amplifier side <CN6> Cable Specifications Cable Specification AWG#24 (0.2mm ), twisted pair cable with a common shield, external diameter ∅9mm or less, length 10m or less... - Page 28 3-12 Table of Connector Signal Names and Wire Colors Pin No. Signal name Fixed cable Robot cable +10V Red/gray SIG 0 Blue Purple SIG 1 Brown Orange ECLK+(3V) Orange Yellow Shielded cable Black Blue/black Blue/white Green Brown/white Brown ECLK-(3V) Orange/white White Case Wiring between Head Amplifier and Drive...
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Page 29: Head Amplifier Connectors
3-13 3.8 Head Amplifier Connectors <CN7, CN9> Head amplifier side <CN7> Motor side <CN9> Soldered surface Terminal: 170365-3 (made by AMP) Connector: DA-15PF-N (made by JAE) Housing: 172170-1 or 172341-1(made by AMP) Housing: DA-C8-J10-F4-1 (made by JAE) Manual tool: 755330-1 (made by AMP) Cable Specifications Cable Specification... -
Page 30: Analog Monitor Connector
3-14 3.9 Analog Monitor Connector <CN3> <CN3> connector Analog monitor card (optional, R7041WC) Pin No. Signal name Definition Velocity monitor terminal Analog monitor terminal 1 (general purpose monitor 1) Analog monitor terminal 2 (general purpose monitor 2) Digital monitor terminal 1 (general purpose monitor 1) Digital monitor terminal 2 (general purpose monitor 2) Current command Reserved... -
Page 31: Controller Interface Connector
3-15 3.10 Controller Interface Connector <CN4> 3.10.1 Contact I/O Interface Connector: PCR-S36FS (made by Honda Tsushin Kogyo) Hosing: PCR-LS36LA (made by Honda Tsushin Kogyo) <CN4> connector Insertion surface Case ground (shielded cable) Soldered surface Cable Specifications AWG#28 to AWG#20 (0.08 ~ 0.5mm ), cable with a common shield, external diameter ∅14mm or less, length 3m or less Option cable: C1P-ENN-4202-... - Page 32 3-16 Table of Connector Signal Names and Wire Colors Wire color Signal Pin No. Definition Comment name Color Mark COMP1 White Interface power supply + Blue or black 3 Input appropriate power according to the interface spec. COMN1 Orange Interface power supply - Blue or black 1 DO_0 Orange...
- Page 33 3-17 DI/DO Initial Setting DO_0 to DO_5 initial setting Logic I/O signal Pin No. Signal name Logic I/O signal name Logic abbreviation DO_0 OUT_SRDY Servo ready Positive DO_1 OUT_ERR Error Positive DO_2 OUT_MODE_EXE Executing Positive DO_3 OUT_POS Positioning signal Positive DO_4 OUT_AREA_0 Area signal 0...
- Page 34 3-18 ZERO Pulse Output Specification Z_OUT± Connect a differential line receiver equivalent to the AM26LS32 that conforms to the RS422A standard. Output is on when the positive terminal has a higher voltage than the negative terminal. AM26LS31 AM26LS32 equivalent Controller Connection Example Controller Drive...
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Page 35: Cc-Link Interface
3-19 3.10.2 CC-Link Interface Connector: TMSTBP 2, 5/4-ST-5, 08 (made by Phoenix Contact) 20mm Pin No. Signal name Wire color Yellow White Blue <CN4> CC-Link connector Bit：0.6 X 3.5mm Tightening torque ：0.5～0.6Nm Peel line length 7mm Wiring of Communication Cable CAUTION Please make the shield shorting (20mm or less) for the communication line malfunction so that prevent from the external noise. - Page 36 3-20 Cable Specifications FANC-SBH and FANC-SB can be used as dedicated CC-Link cables in a CC-Link system. The terminator that can be used depends on which type of the dedicated CC-Link cables is used. Please be aware that performance cannot be guaranteed if you use any cables other than these dedicated CC-Link cables.
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Page 37: Profibus-Dp Interface
In the equipment arranged on the network edge, the terminator is needed. Please use the connector with built-in the terminator. The DrvP3 driver builds the terminator into. Master station ID 0 Terminator ON RS‑232C Configuration Terminator ON Terminator ON Terminator PROFIFUS DP Communication network Repeater Station Yokogawa Electric Corp. Slave Slave Slave Slave Station 2 Staion 30 Station 32 Station 1 FA‑M3 PROFIBUS DP Master unit F3LB01‑0N... - Page 38 3-22 Cable specification PROFIBUS conforms to the RS485 standard. In the EN 50170 standard, the specification of the cable used for PROFIBUS is provided. It is necessary to meet the cable of PROFIBUS the following specifications. PROFIBUS DP type A cable Impedance 135 to 165 Ohm / 3 to 20 MHz Capacity < 30 pF / m Resistance < 110 Ohm / km...
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Page 39: Noise Prevention And Installation Conditions
3-23 3.11 Noise Prevention and Installation Conditions A CE Declaration of Conformity (declaration) regarding EMC has been made for the DrvPIII drive under the following installation conditions. For Contact I/O Interface Power supply DrvPIII Drive Line Filter FN2070-6/06(500W) Operation Display Panel PC100G3 Sensor/Alarm Cable (1.2m) - Page 40 3-24 For CC-Link Interface Power supply DrvPIII Drive Line Filter FN2070-6/06(500W) Operation Display Panel PC100G3 Sensor/Alarm Cable (1.2m) Control Power Cable Controller Main Power Cable Cable (3m) Regen. Resistor Ferrite Core ZCAT3035-1330 Encoder/resolver cable (6 m) Motor Filter Ground R7040ZK Mounted on an Aluminum Plate Motor Unit (LM series)
- Page 41 3-25 For PROFIBUS DP Interface Power supply DrvPIII Drive Line Filter FN2070-6/06(500W) Operation Display Panel PC100G3 Sensor/Alarm Cable (1.2m) Control Power Cable Main Power Cable Controller Cable (15m) Regen. Resistor Ferrite Core ZCAT3035-1330 Encoder/resolver cable (6 m) Motor Filter Ground R7040ZK Mounted on an Aluminum Plate Motor Unit...
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Page 42: Maintenance And Inspection
4. Maintenance and Inspection Do not disassemble the motor and the drive. Make sure to conduct an overall inspection at least every 20,000 hours of operation or every 5 years. Depending on the operating environment and operating conditions, it is appropriate to carry out inspections at shorter intervals. -
Page 43: Backup And Restore Operations Of User Data
4.2 Backup and Restore Operations of User Data It is recommended to back up user data to avoid data loss in case of accidents. Backed up data is useful when startup new devices. For example, it is possible to restore particular backed up data on several drives to use the same settings for each of them. -
Page 44: Lubrication Of The Motor Unit
Using such solvent may damage the guide and motor units. Different types of grease should be used depending on the model used. Be sure to refill with the appropriate grease. If in doubt, consult Yokogawa regarding the type of grease and grease gun to be used. Model... - Page 45 Copyright Yokogawa Electric Corporation Motion Control Center Publisher Yokogawa Electric Corporation 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan http://www.yokogawa.com/ddm/ Yokogawa Electric Corporation Motion Control Center 2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, Japan TEL:+81-422-52-8813 FAX:+81-422-52-5567 IM 71M02D04-01E 10th Edition: 2012.12.01...
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