FP InovoLabs X500 Hardware Manual

I/o expansion modules for iiot gateways

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FP XP-Modules Hardware Manual - EN

I/O Expansion Modules for IIoT Gateways

Hardware Manual

Version: 2.0.2

www.inovolabs.com

Publication date:

23/02/2021

This manual is protected by copyright. Any further dissemination is only permitted with permission from the issuer. This also

applies to copies, microfilms, translations, and storing and processing in electronic systems.

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Summary of Contents for FP InovoLabs X500

Page 1 FP XP-Modules Hardware Manual - EN I/O Expansion Modules for IIoT Gateways Hardware Manual Version: 2.0.2 © 2018 -2021 FP InovoLabs GmbH www.inovolabs.com Publication date: 23/02/2021 This manual is protected by copyright. Any further dissemination is only permitted with permission from the issuer. This also applies to copies, microfilms, translations, and storing and processing in electronic systems.
Page 2: Table Of Contents
Table of contents What are the FP I/O expansion modules? ......................3 1.1 Model variants for the FP I/O expansion modules .................... 3 Connecting the FP I/O expansion modules ......................5 2.1 Connecting to the FP gateway ........................... 5 2.2 Wiring the digital inputs and outputs ........................ 5 2.3 XS00: Wiring the inputs and outputs .........................
Page 3: What Are The Fp I/O Expansion Modules
ICs. In addition to the I²C bus, the FP IO-Bus has 2 control lines and the 5V power supply. If you wish to connect more than one I/O expansion module to an FP device, please contact FP InovoLabs GmbH technical support.
Page 4 What are the FP I/O expansion modules? An overview of the connections for the different variants is provided here: XP-88D XP-84D XP-84DR XS-00 51.0072.9001.01 Rev.01 FP XP-Modules Hardware Manual...
Page 5: Connecting The Fp I/O Expansion Modules
Connecting the FP I/O expansion modules 2. Connecting the FP I/O expansion modules _____________________________________________________________________________________________________________________________ 2.1 Connecting to the FP gateway Proceed as follows to connect the FP I/O expansion modules to the FP gateway: Attach the FP gateway to the 35 mm top hat rail as shown in the following sketch: Attach the FP I/O expansion module to the right of this.
Page 6: Xs00: Wiring The Inputs And Outputs
Connecting the FP I/O expansion modules 2.3 XS00: Wiring the inputs and outputs The XS00 expansion modules are equipped with 2 sockets that can be equipped with I/O plug-in modules from the S1 range. The plug-in modules are normally installed in the factory according to the customer’s require- ments.
Page 7: Visual Indications On The Fp I/O Expansion Modules
Visual indications on the FP I/O expansion modules 3. Visual indications on the FP I/O expansion modules _____________________________________________________________________________________________________________________________ The statuses for the inputs and outputs for the modules are indicated by LEDs (except for XS00). Their meanings are described in the following table: Logical status Electrical status Inputs...
Page 8: Xs00, S1 Plug-In Modules
Technical data 4.3 XS00, S1 plug-in modules 4.3.1 XS00 basic module The XS00 expansion module has 2 sockets for S1 plug-in modules. The S1 plug-in modules can also be used in the FP wall box (FP S-ENGuard W500 / W600). Basic module printed circuit board view: P in 1 Battery...
Page 9: Inputs And Outputs On The Plug-In Modules
Technical data 4.3.2 Inputs and outputs on the plug-in modules Module Inputs Outputs Technical data Low: 0-1.0 V; high: 3.5-24 V S1-D50 5x digital Internal pull-up approx. 2 kOhm Independent inputs/outputs, galvanically isolated via optocoupler. S1-D03G 3x digital Outputs: max. 350 V (not suitable for mains voltage!) max.
Page 10: Using The S1 Plug-In Modules
Using the S1 plug-in modules 5. Using the S1 plug-in modules _____________________________________________________________________________________________________________________________ Each S1 plug-in module is addressed via a module address: C0aa C=expansion module 0=bus number (fixed) aa=module address (jumper) Example C03e = S1 expansion module with module address x3e Note: Ensure that the polarity is correct when installing the modules! In order to ensure that the expansion modules are detected automatically, the addresses with...
Page 11 Using the S1 plug-in modules Many analogue sensors use a range from 4 - 20 mA. The main advantage of these sensors is easy detection of cable breaks, as the current is < 4 mA in the event of a cable break. Process variable are used for conversion to real values.
Page 12: S1-Ae3.P V2.0 (3 Analogue Inputs, Optional Current Feed)
Using the S1 plug-in modules 5.2 S1-AE3.P V2.0 (3 analogue inputs, optional current feed) • 3x analogue inputs; resolution 11 bit • Voltage input: 0-10 V, Ri=100 kOhm • Current input (passive): 0-20 mA, Ri=120 Ohm • Current input (active, with optional current feed): 0-20 mA •...
Page 13 Using the S1 plug-in modules Attention: 1. Please do not use module addresses x90 and x94 in the wall box! 2. Ensure that the polarity is correct when installing the modules! Details on the operating modes 1. Voltage measurement When measuring voltage, voltages of 0 - 10 V can be measured against earth (factory setting).
Page 14 Using the S1 plug-in modules 3. Current measurement (active) In “Active current measurement” mode for current loop sen- sors, a current limited voltage of approx. 24 V is provided. The left screw terminal of a channel (C1.1, C2.1, C3.1) is the negative -input, the right screw terminal (C1.2, C2.2, C3.2) is the positive -input.
Page 15: Plug-In Module S1-S03 (3 Pulse Inputs)
Using the S1 plug-in modules 5.3 Plug-in module S1-S03 (3 pulse inputs) • 3 pulse inputs according to IEC 62053-31 for passive S0 devices (to connect Reed contacts) • S1-S03: 3x S0 inputs: Contact current can be switched, 18 µA / 5 mA, <5 V 5 mA: at 230 V;...
Page 16 Using the S1 plug-in modules The S0 pulses are counted by a separate, battery-supported microcontroller. Even in the event of a power failure, the pulses continue counting in the modes "sync1", "sync2" or "abs". Note: If a channel is synchronised by channel 1, the synchronised channel counts relatively, i.e. the dis- played count value is always the number of pulses during the last measuring cycle.
Page 17 Using the S1 plug-in modules SyncPeriod rel: Relative count, synchronised by During synchronisation, the counted value is copied into a read-only variable and the internal channel counter is reset to 0. Note: If a channel is synchronised by channel 1, the synchronised channel counts relatively, i.e. the dis- played count value is always the number of pulses during the last measuring cycle.
Page 18 Using the S1 plug-in modules In the process branch, current values for an S0 module are only displayed if there is a corresponding configura- tion. In addition to the module identification (“Module”), a definition of the operating mode (“Mode”) is manda- tory.
Page 19 Using the S1 plug-in modules Example 2 S1-S03 plug-in module with 3 channels has module address 0x3C (bus 0). Channel 1 = synchronous channel for channel 2, channel 3 = absolute counting. No scaling used. Synchronisation every 15 minutes (900s; only applies to channel 3 because channel 2 is syn- chronised by channel 1), start value for channel 3 = 1400: <Periphery>...
Page 20: Plug-In Module S1-D50 (5 Digital Inputs)
Using the S1 plug-in modules 5.4 Plug-in module S1-D50 (5 digital inputs) • 5 digital inputs • Low: 0 – 1 V, high: 3.5 – 24 V • Internal pull-up approx. 2 kOhm • Default module address: C040 (all Jumpers JP1 - JP3 to 0) Configuration of the modules is not necessary.
Page 21: Plug-In Module S1-D30G (3 Digital Inputs, Galvanically Isolated)
Using the S1 plug-in modules 5.5 Plug-in module S1-D30G (3 digital inputs, galvanically isolated) • 3x digital inputs, galvanically isolated • Low: 0- +9.2 V, high: +10.4 V - +60 V • Maximum input voltage: -60 V - + 60 V •...
Page 22: Plug-In Module S1-D05 (5 Digital Outputs)
Using the S1 plug-in modules 5.6 Plug-in module S1-D05 (5 digital outputs) • 5 digital outputs; optocoupler with common earth (earth is connected to device earth) • Dielectric strength: 48 V • Max. current: 100 mA; OnResistance: approx. 25 Ohm •...
Page 23: Plug-In Module S1-Pt3 (3 Pt1000 Inputs)
Using the S1 plug-in modules 5.8 Plug-in module S1-PT3 (3 PT1000 inputs) • 3 PT1000 inputs • Default module address: C096 The conversion from voltage U [mV] to degrees Celsius is automatic. The raw value of the A/D converter is not displayed. The display in the process branch is in milli degrees (m°C) Example (Representation of the outputs on the process branch)
Page 24: Plug-In Module S1-Aa2 (2 Analogue Outputs)
Using the S1 plug-in modules 5.10 Plug-in module S1-AA2 (2 analogue outputs) • 2x analogue outputs; resolution 12 bit • Voltage output: 0 – 10 V, Ri = 100 kOhm • Current output: 0 – 20 mA, Ri= 120 Ohm •...