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Plasson COOLING PAD Installation And Operation Manual

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COOLING PAD
Installation and Operation Guide
Copyright © 2022 Plasson, all rights reserved.
Rev B | Doc P/N: 080205039E

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Summary of Contents for Plasson COOLING PAD

  • Page 1 COOLING PAD Installation and Operation Guide Copyright © 2022 Plasson, all rights reserved. Rev B | Doc P/N: 080205039E...

  • Page 2: Table Of Contents

    » System Startup Troubleshooting » Water Distribution Subsystem » System Shutdown » Frame and Pads Technical Specifications » Water Collection Subsystem » Typical Installation Methods  2  Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 3: Safety

    This chapter contains an overview of the Cooling Pad safety concerns and includes: Safety Overview Safety Conventions Cautions and Warnings Storage, Transport, and Installation EMC Safety  3  Safety | Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 4: Safety Overview

    Mechanical hazards (moving parts, pinch points, etc.) Slipping hazard Heavy object hazard The information and instructions presented in this document are intended to help personnel work with the cooling pad in a safe, effective, and efficient manner.  4 ...

  • Page 5: Safety Conventions

    This signal word is limited to the most extreme situations.  5  Safety | Safety Conventions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 6: Cautions And Warnings

    • Clean up spills and leaks immediately. • In case of unusual or irregular noise or vibration, it is necessary to switch off the system.  6  Safety | Cautions and Warnings Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 7: Storage, Transport, And Installation

    • Pay close attention to the safety symbols on the components, as carelessness can lead to serious injury and even death.  7  Safety | Storage, Transport, and Installation Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 8: Emc Safety

    1.5 EMC Safety All system components comply with IEC EN 61000-6-3, the emission standard for residential, commercial, and light industrial environments.  8  Safety | EMC Safety Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 9: Introduction

    Water Collection Subsystem Typical Installation Methods CAUTION The system must be installed by a trained and qualified personnel authorized by Plasson.  9  Introduction | EMC Safety Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 10: System Concept

    Exhaust fans reduce the reducing the temperature of the flowing air pressure inside the housing  10  Introduction | System Concept Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 11: System Overview

    Water Collection Subsystem – a reservoir collects water that has passed through the cooling pads  11  Introduction | System Overview Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 12: Water Circulation Subsystem

    If needed, a hard water treatment filter and water filter can be installed on the water inlet pipe (not included)  12  Introduction | Water Circulation Subsystem Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 13: Water Distribution Subsystem

    Water is distributed along the entire length of the pads Distribution pads spread the water along the width of the cooling pads  13  Introduction | Water Distribution Subsystem Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 14: Frame And Pads

    The pads are slid between a lower gutter and a top cover, and are supported by two side covers  14  Introduction | Frame and Pads Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 15: Water Collection Subsystem

    The reservoir rests at a slight angle, allowing the water to flow back to the water circulation system  15  Introduction | Water Collection Subsystem Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 16: Typical Installation Methods

    The following are typical methods for installing the cooling pads: airflow entering housing cooling pads airflow inside housing fans airflow exiting housing  16  Introduction | Typical Installation Methods Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 17: Installation

    Preparations for Installation System Unpacking Bill of Materials (BOM) Assembly Instructions Power and Control Connections Final Checkup Flushing the System  17  Installation | Typical Installation Methods Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 18: Preparations For Installation

    3.1 Preparations for Installation This chapter reviews the tasks associated with preparing the site for installation and includes: Housing Preparation Required Supplies  18  Installation | Preparations for Installation Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 19 Housing foundation (concrete belt) = 50 cm Wall opening length = 2.5 cm greater than length of cooling pad system  19  Installation | Preparations for Installation Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 20 Instructions Maintenance Specifications 3.1.2 Required Supplies Water Supply Water pressure must be between 1.5 and 2 bar for each cooling pad system. NOTE: If water pressure is above 2 bar, a pressure regulator must be installed (not included) Water Quality...
  • Page 21 SMP Adhesive "Seal N Flex 310", white, by Bostik. ▪ (Shore A 45, Tensile 2 MPA) Approved CPAD reservoir channel cleaning agent (ethanol C2H5OH 99.5%)  21  Installation | Preparations for Installation Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 22: System Unpacking

    02386709 CPAD RESERVOIR CHANNEL PVC (3M) 02386257 LEVEL VALVE FV34 - 180 - PP350MTP 02386710 CPAD RESERVOIR CHANNEL COUPLER ABS  22  Installation | System Unpacking Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 23 DIN 125 A10.5 FLAT WASHER, ZINK PLATED (#10X3/4") GALV. 02386720 CPAD TOP BRACKET 175MM 02324137 DIN 985 M10 NUT ZINK PLATED  23  Installation | Bill of Materials (BOM) Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 24 (3) Cooling pads come with or without coating, at a height of 150 or 180 cm, and with a flute angle of 45/15 or 45/45 (4) Interchangeable parts, depend on site installation requirements  24  Installation | Bill of Materials (BOM) Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 25: Assembly Instructions

    Step 11: Assembling Water Inlet and Float Step 12: Assembling Pump and Filter Step 13: Connecting Pump/Filter Assembly to System  25  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 26 The following general assembly instructions are utilized at various points during the cooling pad system assembly: Chamfering and Lubricating PE Pipes Applying Teflon Tape to Threads Gluing PVC Pipes  26  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 27 Chamfering and Lubricating PE Pipes Chamfered end of a pipe Apply lubricant to the edge of the pipe prior to insertion  27  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 28 Wrap the threads from bottom Ensure that the tape is not to top of threaded area blocking the pipe opening  28  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 29 10 seconds Steps 4-6 should be done quickly, before the cement dries  29  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 30 Adjust the channel supports channel support to fully secure it vertically to achieve a 0.1% slope towards the pump  30  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 31 NOTE: Clean all contact surfaces using an approved CPAD reservoir channel cleaning agent (ethanol C2H5OH 99.5%) prior to applying adhesive.  31  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 32 Attach the two reservoir channel ends (4, 37) to two channel sections (5)  32  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 33 Thread the closing nut Thread the cleaning hole plug (25) reservoir channel onto the cleaning hole sleeve into the cleaning hole sleeve  33  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 34 Drill a 51 mm hole in the lowest point of the reservoir on the channel supports bottom of the reservoir channel  34  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 35 90° elbow (60) to the straight adaptor Apply teflon and attach the valve (61) to the 90° elbow  35  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 36 Place the support trays (7) on the reservoir channel  36  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 37 Connect two gutter sections (15) the inner surface of the together using a gutter joint, and attach gutter joints (16) using self-drilling screws (46)  37  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 38 Verify that the holes in the perforated pipes face the same direction as the top of the T-connector 3/4 distance  38  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 39 Maintenance Specifications Snap pipe supports (45) onto the diffuser edges every 50 cm to hold the perforated pipes in place  39  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 40 (46) every 50 cm NOTE: Only the hood which is placed against the wall is installed in this step  40  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 41 ▪ The upper frame and reservoir channel must opening be perfectly aligned. If needed, install spacers edge between the wall and the support brackets  41  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 42 Place the side cover (20) on the inside of the gutter side cover (17) and support tray bracket (26)  42  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 43 3 - 5 cm for a tight fit. Cut the printed on the side of each pad, and cooling pad to width that the black coating is facing out  43  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 44 (51) and two nuts (52) Place the maintenance lid (23) on the reservoir channel  44  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 45 (11) to the pipe to 1 meter in length cooling pad system  45  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 46 (32) to the 90° elbow NOTE: To increase length of distribution pipe, attach two pipes together using a coupler (59)  46  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 47 (32) to the pipe holders (64) Push the pipe (32) into the pipe holders (64) and attach it to the 90° elbow  47  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 48 Drill a 25 mm hole in the reservoir channel Apply teflon and attach the 90° elbow (28) to the socket (62)  48  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 49 (72) and socket (73) to the top and front of the pump using screws (65), washers (66), and nuts (67)  49  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 50 Troubleshooting Instructions Maintenance Specifications Assemble the following parts and attach them to the pump NOTE: Apply teflon to all threads  50  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 51 Troubleshooting Instructions Maintenance Specifications Assemble the following parts NOTE: and attach them to the pump Apply teflon to all threads  51  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 52 (53) thread the washer onto the adaptor to the straight adaptor  52  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 53 90° elbow Cut a 50 mm slot in the maintenance lid (23) and place the lid on the reservoir channel  53  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 54 M6 screws (57) Attach the rear pump cover (56) Snap in the using M6 screws (57) side raincover (43)  54  Installation | Assembly Instructions Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 55: Power And Control Connections

    All parts are in place, all screws are fastened, and the system is clear of any tools or unused parts  55  Installation | Power and Control Connections Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 56: Flushing The System

    12. Check the reservoir channel and the filters. If needed, perform a cleaning according to step 3. 13. When done, repeat steps 1-2.  56  Installation | Flushing the System Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 57: Operation Instructions

    This chapter reviews the tasks associated with first-time operation of the system after installation or after system was emptied and includes: System Startup System Shutdown  57  Operation Instructions | Flushing the System Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 58: System Startup

    (temperature increase the amount of water that returns to reduction vs. reservoir water filling) the reservoir channel  58  Operation Instructions | System Startup Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 59: System Shutdown

    2. Shut off power to the pump. 3. Shut off the water supply. 4. Drain the water out of the system.  59  Operation Instructions | System Shutdown Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 60: Preventive Maintenance

    Cooling Pad System Maintenance and Cleanup Water Filter Cleaning Water Pump Filter Cleaning Water Pump Replacement Cooling Pad Replacement  60  Preventive Maintenance | System Shutdown Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 61: Maintenance Checklist

    Cooling Pad System Maintenance and Cleanup Water Filter Cleaning Water Pump Filter Cleaning Water Pump Replacement as needed Cooling Pad Replacement as needed  61  Preventive Maintenance | Maintenance Checklist Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 62: Preparations For Maintenance

    Plasson authorized technicians only • Proper operation of the system is not guaranteed if unauthorized parts are used  62  Preventive Maintenance | Preparations for Maintenance Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 63: Visual Inspection

    Plug (25) at the end of the reservoir channel is closed Valve (61) on the bottom of the reservoir channel is closed  63  Preventive Maintenance | Visual Inspection Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 64: Cooling Pad System Maintenance And Cleanup

    Do not use chlorine with a concentration level that is greater than 1ppm (parts per million).  64  Preventive Maintenance | Cooling Pad System Maintenance and Cleanup Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 65 3. Connect a high-presure water line to a T-connector (14). NOTE: 4. Flush the distribution pipe. Maximum allowed water pressure is 2-3 bar  65  Preventive Maintenance | Cooling Pad System Maintenance and Cleanup Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 66  66  Preventive Maintenance | Cooling Pad System Maintenance and Cleanup Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 67: Water Filter Cleaning

    Clean the filter disks gently using a brush and clean water Reinstall the filter  67  Preventive Maintenance | Water Filter Cleaning Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 68: Water Pump Filter Cleaning

    Clean the filter disks gently using a brush and clean water Reinstall the filter Open the valve (53)  68  Preventive Maintenance | Water Pump Filter Cleaning Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 69: Water Pump Replacement

    (32) Remove the pump and replace with a new one (see Step 12: Assembling Pump and Filter)  69  Preventive Maintenance | Water Pump Replacement Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 70: Cooling Pad Replacement

    Cut the cooling pad to width Insert a new cooling pad and distribution pad Reattach the upper hood (18)  70  Preventive Maintenance | Cooling Pad Replacement Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 71: Troubleshooting

    Verify that the holes in the perforated pipe are not clogged and that water reaches the entire length of the pipe  71  Troubleshooting | Cooling Pad Replacement Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 72: Technical Specifications

    15 meters Pump flow rate 200 - 250 L/min Filter grade 400 micron Filter head loss 0.15 - 0.2 bar  72  Technical Specifications Cooling Pad Replacement Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...

  • Page 73: Warranty

    8.1.4 This Limited Warranty extends solely to products sold by PLASSON. 8.1.5 Under this Limited Warranty, PLASSON reserves the right to inspect the Product to determine the validity of buyer's claim and PLASSON, in its sole discretion, shall have the option of: Replacing warranted PLASSON Product (F.O.B.

  • Page 74: Limitation Of Liability

    8.2.2 Under no circumstances shall Plasson be liable to the purchaser or any user for consequential, indirect, special, punitive, or incidental damages of any kind, including loss of use or profits. 8.2.3 In no event will Plasson be liable for damages or losses that exceed, in the aggregate, the amount paid by purchaser for the product. 8.3 Governing Law This Limited Warranty shall be governed by and construed in accordance with the laws of the State of Israel.
  • Page 75 Maintenance Specifications Revision History Revision Date Description Approval 31/08/2020 Initial release Shaul S. Updtaed instructions for cooling pad v2  75  Warranty | Limitation of Liability Cooling Pad | Installation and Operation Guide Rev B | Doc P/N: 080205039E...
  • Page 76 Thank you! Copyright © 2022 Plasson, all rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical or otherwise without prior written permission of Plasson.

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