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Genebre Building. Av. de Joan Carles I, 46-48
08908 L'Hospitalet de Llobregat. Barcelona (Spain)
genebre@genebre.es - www.genebre.es
INSTALLATION, OPERATION AND MAINTENANCE
MANUAL
2 piece full bore ball valve
direct mount, threaded ends
GENEBRE Ref.: 2015 – 2015N
GENEBRE S.A.
LAST UPDATE: 20/03/2020
UPDATE NUMBER: 3
1
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Summary of Contents for Genebre 2015
- Page 1 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es INSTALLATION, OPERATION AND MAINTENANCE MANUAL 2 piece full bore ball valve direct mount, threaded ends GENEBRE Ref.: 2015 – 2015N GENEBRE S.A. LAST UPDATE: 20/03/2020...
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Page 2: Table Of Contents
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Installation, operation and maintenance instructions 1. Product description..................3 2. Transport and Storage conditions..............3 3. Exploded drawing ..................4 4. Installation instructions ................. 5 4.1) Preparation ..................... -
Page 3: Product Description
- www.genebre.es 1. Product description Genebre, S.A. offers a wide range of ball valves (90º turn), designed and assembled to handle and drive fluids in industrial procedures. The compatibility of materials used to build the valves (see technical specifications) and the application of valves to the different industrial processes is at user's risk. -
Page 4: Exploded Drawing
Before installing and/or manipulating these elements, READ CAREFULLY these instructions for use and OBSERVE all contained information. If you fail to understand any of their content, please contact GENEBRE, S.A. User is responsible for the safe use of these products, according to present instructions for use and specific technical documentation of the device. -
Page 5: Installation Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Part Replacement Description Quant. Material num. (ref.) Body CF8M ---- CF8M ---- Ball 2907 Stem 2905 Seat PTFE+FV 2822 Joint PTFE+FV 2822 Friction washer... -
Page 6: Operating Instructions
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es To tighten the valve it is recommended to use a spanner or monkey wrench only on the hexagonal area of the valves edges; the torque applied being less than 30 Nm. -
Page 7: Manual Operation
(opened or closed). 5.3) Remote operation When automation of the valve is required, GENEBRE S.A. can provide a great variety of pneumatic actuators, electric actuators, electropneumatic and electronical positioners to cap a large range of operations. -
Page 8: Body/Cap Joint Leakage
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 6.2) Body/Cap joint leakage Check if the cap (part 2) is tight. If it was loose, tighten it. If leak continues, it is probably due to damage in the body's joint or the locking surface, and it will be necessary to disassemble the valve to repair it. - Page 9 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es b.- Loosen and remove the cap (part 2). Be careful not to damage the valve surfaces. c.- Once the cap is removed (part 2) remove the ball (part 3) being careful not to damage d.- Remove both seats (part 5) from their corresponding location inside the body and also...
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Page 10: Reassembling
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 7.2) Reassembling Before proceeding to reassemble the valve, make sure that reparation kit and/or pieces to be used are appropriate and original from the factory. -
Page 11: Torques Table
Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es 8. Torques table: 8.1) Breakaway torque: MEASURE Breakaway torque (N·m) 1/4” 4 – 5 3/8” 4 – 5 4 – 5 1/2" 7 – 8 3/4"... - Page 12 Genebre Building. Av. de Joan Carles I, 46-48 08908 L'Hospitalet de Llobregat. Barcelona (Spain) genebre@genebre.es - www.genebre.es Before removing a valve from a pipe, always check if the line is completely drained and depressurized. 9.2) Operate the valve in open position to make sure there is no pressure in the internal cavity.
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