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Cawomat 2000 IR Reference Manual

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Cawomat 2000 IR
Reference manual
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M A T 2
C A W O

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  • Page 1 Cawomat 2000 IR Reference manual 0 0 0 IR M A T 2 C A W O...
  • Page 2 CAWO Photochemische Fabrik GmbH reserves the right to make changes to this document without prior no- tice. CAWO Photochemische Fabrik GmbH, P.O. Box 1129, D-86521 Schrobenhausen, Germany. Cawomat 2000 IR is a trademark of CAWO Photochemische Fabrik GmbH.

  • Page 3: Table Of Contents

    Safety precautions 5 Chapter 1: Installation of the Cawomat 2000 IR 7 Basic installation requirements 9 Installation 11 Chapter 2: Getting started with the Cawomat 2000 IR 19 Main components 21 Control panel 24 Preparing the chemicals 25 Checking the replenishment rates 27...
  • Page 4 Chapter 5: Advanced service: instructions for skilled service personnel 55 Important safety notice 57 Resetting the thermal cutouts 58 Film drying problems 59 Maintenance of the main drive assembly 64 Adjustment of replenishment pump gears 79 Replacement of roller springs 81 Appendix A: Equipment information sheet 83 Specifications 85 Safety standards 88...

  • Page 5: Preface: Introducing The Cawomat 2000 Ir

    Preface Introducing the Cawomat 2000 IR...
  • Page 6 1220C GB 19991004...

  • Page 7: Welcome To The Cawomat 2000 Ir

    The Cawomat 2000 IR offers the following features: Automatic film processing. The Cawomat 2000 IR handles film from 100 x 100 mm (4” x 4”) up to 350 mm (14”) wide and 1200 mm (51”) long. Easy to handle, compact in size, light in weight.

  • Page 8: About This Manual

    The reference manual consists of the following chapters: Chapter 1, ‘Installation of the Cawomat 2000 IR’, offers a step by step descrip- tion of the unpacking and installation procedure for the Cawomat 2000 IR. Chapter 2, ‘Getting started with the Cawomat 2000 IR’, introduces the Cawomat 2000 IR to the user and explains some key concepts.

  • Page 9: Safety Precautions

    Safety precautions General safety instructions The Cawomat 2000 IR was designed for processing medical X-ray films and should only be used for this purpose. The processor may only be operated by qualified staff. Make sure that only authorized personnel has access to the processor.
  • Page 10 Special instructions for the handling of chemicals When handling chemicals, you must observe safety and environmental regula- tions as well as the operating and warning instructions accompanying the chemicals. Wear stipulated protective clothing and safety goggles. When disposing of chemicals and waste water, you must comply with the local regulations concerning waste water and environmental protection.

  • Page 11: Chapter 1: Installation Of The Cawomat 2000 Ir

    Chapter Installation of the Cawomat 2000 IR This chapter offers a step by step description of the installation and unpacking procedure for the Cawomat 2000 IR. Basic installation requirements Installation...
  • Page 12 1220C GB 19991004...

  • Page 13: Basic Installation Requirements

    (I N = < 30 mA) must be built into the electric circuit. Water requirement The Cawomat 2000 IR processor does not need a separate water connection. Water is supplied by a water replenishment bottle, and should be at normal room temperature (15°C to 25°C / 59°F to 77°F).
  • Page 14 Working area requirements The Cawomat 2000 IR is designed to be installed in a darkroom. Consult the medical imaging film company for recommended darkroom lighting conditions. The counter or support upon which the processor is to be set up must have a minimum surface of 660 x 660 mm.

  • Page 15: Installation

    Installation Refer to page 21 for a diagram of the main components. Arranging the drain hoses Remove the rubber bands. Lift the processor and set it down on its rear end with two people. Do not use the legs as a pivot point.
  • Page 16 Arrange the hoses into their appropriate waste bottles CAWOMAT 2000 IR Waste solutions must be drained preferably into three separate waste bottles. The devel- oper hose and the waste-water hose can be put together into one bottle. However, the fixer hose should be put into a second waste bottle.
  • Page 17 Levelling the processor The processor must be exactly level for a reliable operation and a proper replen- ishment of the chemicals. Levelling screws in the legs are provided to enable a proper adjustment. Use a levelling instrument to achieve satisfactory results. Level the machine by means of the adjustable legs.
  • Page 18 Fitting the exit tray If not done already, remove the exit tray from its polyfoam wrapping. Engage the left hook of the exit tray in the slot on the left of the dryer cover. Engage the right hook of the exit tray in the leftmost ventilation slot on the right side of the dryer cover.
  • Page 19 Insert the empty replenishment bottles into the corresponding receptacles. The replenishment bottles should be inserted emptily at this time. The mixing and filling procedure for chemicals can be found in chapter 2, ‘Getting started with the Cawomat 2000 IR’. 1220C GB 19991004...
  • Page 20 Refer to Appendix A for order codes and specifications. Remove the light-tight cover accessory from its packing. Slide the light-tight cover onto the feed tray and press it firmly into position. CAWOMAT 200 1220C GB 19991004...
  • Page 21 Installing a fixed water connection For normal operation the Cawomat 2000 IR processor does not need a separate water connection. However, it is possible to install a fixed water connection if continuous water supply is wanted. The fixed water connection accessory can be ordered as an option.
  • Page 22 1220C GB 19991004...

  • Page 23: Chapter 2: Getting Started With The Cawomat 2000 Ir

    Chapter Getting Started with the Cawomat 2000 IR This chapter introduces the Cawomat 2000 IR to the user and explains some key concepts. Main components Control panel Preparing the chemicals Checking the replenishment rates Replenishment rate adjustment Using the Cawomat 2000 IR...
  • Page 24 1220C GB 19991004...

  • Page 25: Main Components

    Main components 7 8 9 10 11 12 17 18 20 21 22 Developer bottle receptacle Exit tray Developer ring (red) Dryer transport roller cover Developer bottle valve (red) Feed tray Developer replenishment bottle Developer tank cover Processor cover Adjustable leg Fixer replenishment bottle Developer heater Fixer tank guide plate...
  • Page 26 Functional Diagram Exposed film is inserted directly into the feed slot at the left side of the proces- sor. The film passes the film scanner regulating the replenishment and dryer systems, and then passes through the developer, the fixer and the wash-water tanks.
  • Page 27 After about 7 minutes, the chemical solutions are heated up sufficiently for the Cawomat 2000 IR to become operational. When a film is fed into the processor, it is detected by the film scanner, a pair of magnetic rollers.

  • Page 28: Control Panel

    Control panel The control panel contains the power switch, the manual replenishment key with the film feed light, and the dryer temperature step-switch. °C Position ‘I’ of the red power switch turns the processor ON. Depending on the room temperature, solutions reach their proper operating temperature within 7 minutes.

  • Page 29: Preparing The Chemicals

    Prior to filling the tanks for the first time, it is recommended that they be re- moved from the processor and rinsed with tap water. The standard cleaning procedure as described in chapter 3, ‘Cleaning the Cawomat 2000 IR’ can be followed, except that there are no chemicals yet to be drained.
  • Page 30 Preparing fixer solution Agfa G353 A unit package of Agfa G353 contains 18 sets of 2 concentrated solutions (parts A and B), each set being used for making up 2.5 litres of fixer solution (if you want to make up 5 litres of working solution, double the values for water and chemicals in the procedure below): –...

  • Page 31: Checking The Replenishment Rates

    Checking the replenishment rates The Cawomat 2000 IR processor features an automatic replenishment system, in which the replenishment cycle is controlled by the length of the film. However, the width of the film will affect the replenishment rates. By watching the liquid levels in the replenishment bottles you can easily check and - if neces- sary - adjust the replenishment rates.
  • Page 32 After completion, mark the new liquid level on each bottle and measure the level difference from the first mark to the second. Compare the rates with those in the table below. If you have an incorrect replen- ishment value for one of the replenishment bottles, the rate should be adjusted, as described on the next pages.

  • Page 33: Replenishment Rate Adjustment

    Replenishment rate adjustment Adjustment of the replenishment pumps involves removing the processor cover and handling the tanks. If the adjustment is done with chemicals in the tanks, it is recom- mended that you wear protective gloves, glasses and an apron for your safety. Remove the replenishment bottles and the processor cover.
  • Page 34 Loosen the locknut by turning it counter-clockwise. Adjust the screw on top of the vertical pipe, using a screwdriver. Carefully turn the screw clockwise to decrease the replenishment rate, or counter-clock- wise to increase the rate. Retighten the locknut by turning it clockwise, while holding the adjustment screw in place with the screwdriver to prevent it from turning.

  • Page 35: Using The Cawomat 2000 Ir

    Using the Cawomat 2000 IR Switching on Plug the power cord into the wall outlet. Check whether the replenishment bottles are full enough and examine the level in the waste bottles. Only switch on the processor with full tanks. Turn off all lights but the darkroom safelight.
  • Page 36 OFF and ON again. This can often solve the problem. Switching off After work, or at the end of the day, switch off the Cawomat 2000 IR as follows: Switch off the processor and disconnect the power cord from the outlet.

  • Page 37: Chapter 3: Cleaning The Cawomat 2000 Ir

    Chapter Cleaning the Cawomat 2000 IR This chapter guides the user through cleaning tasks which require no special skills, tools nor training. Cleaning frequency General cleaning directions Removal of the tanks Cleaning the tanks Cleaning the processor chassis Cleaning the dryer...
  • Page 38 1220C GB 19991004...

  • Page 39: Cleaning Frequency

    Replace the water in the water replenishment bottle daily to prevent the forming of algae. Follow the switching off procedure as described in the paragraph ‘Using the Cawomat 2000 IR’ which can be found in chapter 2, ‘Getting started with the Cawomat 2000 IR’. Each week Drain and clean the wash-water tank.

  • Page 40: General Cleaning Directions

    General cleaning directions When cleaning the processor, always keep in mind the following directions: Always disconnect the power cord from the outlet. Never use hot water. The highest temperature allowed is 40°C. The electric cables to the heaters are permanent and should never be discon- nected.

  • Page 41: Removal Of The Tanks

    Removal of the tanks Always keep in mind the general cleaning directions (refer to the previous page). Remove the replenishment bottles and processor cover. Carefully free the tank heater cables from their retaining clips. Slightly lift the tank to be cleaned and pull it forward enough to give free access to the drain valve.
  • Page 42 Remove the guide plate. Remove the tank heater by lifting it straight up. The electrical connections are fitted firmly and must never be disconnected. Drain the tank by releasing the drain valve clamp. It may be necessary to gently pull the end of the drain tube to facilitate proper draining. Allow liquids to run out.

  • Page 43: Cleaning The Tanks

    Cleaning the tanks Take the tank, the tank cover and the guide plate to a sink for cleaning. Remove the transport rollers from the tank. Wash the rollers with a sponge and running water. Unfasten the replenishment pump by loosening the two wing nuts, and then pull the pump out.
  • Page 44 Clean the replenishment pump in running water, paying special attention to the impeller. After cleaning, reinstall the pumps, observing the color codes on the pumps and the tanks, in order to avoid contamination. Consult the table on page 36. With the drain valve open, wash the tank under running water, allowing water to drain through the valve.

  • Page 45: Cleaning The Processor Chassis

    Cleaning the processor chassis Remove the light-tight cover accessory (if present). Clean the feed tray and the feed slot with a sponge and lukewarm water. Disengage and clean the film scanner. If necessary, take the film scanner to a sink for cleaning. Clean the heaters.

  • Page 46: Cleaning The Dryer

    Cleaning the dryer Remove the dryer assembly cover. Lift the cover slightly to disengage the interlock pin [1], and then slide the cover forward to remove it from its rear holding lip [2]. Remove and clean the squeegee roller assembly. Do not dismantle the squeegee roller assembly.
  • Page 47 With a socket wrench, loosen the fastener that secures the dryer transport cover and remove the cover. Lift the dryer transport roller assembly out of the proces- sor. Clean the rollers if necessary. Do not dismantle the dryer transport roller assembly. Wipe clean the dryer heater and the fan compartment, with a damp cloth.

  • Page 48: Reinstalling All Parts

    Reinstalling all parts Follow the color codes carefully. Consult the table on page 36. Put the rollers, the guide plates and the tank covers back into the appropriate tanks. Make sure that the bent edges of the guide plates are inserted into the grooves on the side of the even numbered rollers of the tanks.

  • Page 49: Chapter 4: Troubleshooting

    Chapter Troubleshooting This chapter provides solutions to some problems you may encounter while working with the Cawomat 2000 IR. Troubleshooting checklist Processor fails to operate Appearance of processed films Film transport problems...
  • Page 50 1220C GB 19991004...

  • Page 51: Troubleshooting Checklist

    Troubleshooting checklist The Cawomat 2000 IR is designed for trouble-free operation. Nevertheless, if you encounter some problems resulting from improper operating procedures, processing techniques or equipment malfunction, this section will help you ana- lyze the problem, determine its cause, and solve it if it can be remedied without the intervention of a service technician.

  • Page 52: Processor Fails To Operate

    Processor fails to operate Check that the power cord is plugged in and that the power switch is on. Check that both the dryer assembly cover and the processor cover are firmly in place. Check that the interlock pins in the dryer and processor covers are engaging the interlock switch.

  • Page 53: Appearance Of Processed Films

    – Remove the processor cover, the tank covers and the dryer assembly cover to access the rollers. – Remove the rollers and clean them in a sink with a sponge and lukewarm water. Follow the instructions as described in chapter 3, ‘Cleaning the Cawomat 2000 IR’. 1220C GB 19991004...
  • Page 54 2, ‘Getting started with the Cawomat 2000 IR’. Check and, if necessary, adjust the developer replenishment rate. The procedures for checking and adjusting the developer replenishment rate can be found in chapter 2, ‘Getting started with the Cawomat 2000 IR’. 1220C GB 19991004...
  • Page 55 Water spots Check the squeegee rollers in the dryer assembly for dirt deposits. – Remove the processor cover and the dryer assembly cover. – Remove the squeegee roller assembly and clean it with lukewarm water. Do not dis- mantle the squeegee roller assembly. Check the squeegee rollers for stretched retaining springs.
  • Page 56 2, ‘Getting started with the Cawomat 2000 IR’. Check, and if required, adjust the developer replenishment rate. Refer to chapter 2, ‘Getting started with the Cawomat 2000 IR’ for checking and adjusting the developer replenishment rate. Check the replenishment system.
  • Page 57 Incorrect levelling can result in excessive drainage. If you want to level the processor, re- fer to chapter 1, ‘Installation of the Cawomat 2000 IR’. Caution: Do not put films on or near the dryer! Films can get fogged when placed on the dryer.

  • Page 58: Film Transport Problems

    Film transport problems If the film is not transported through any of the rollers, the source of the problem could be the transport drive gears in one of the tanks or the dryer. Alternatively, the problem can be caused by one of the components that drive the gears: the gears in the main drive system, the drive motor itself or the drive belt.

  • Page 59: Chapter 5: Advanced Service: Instructions For Skilled Service Personnel

    Chapter Advanced service: instructions for skilled service personnel This chapter deals with troubleshooting and maintenance work for the Cawomat 2000 IR during which live electrical or hot components may become exposed. Important safety notice Resetting the thermal cutouts Film drying problems...
  • Page 60 INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY 1220C GB 19991004...

  • Page 61: Important Safety Notice

    Important safety notice Warning This chapter deals with repairs and preventive maintenance work for the Cawomat 2000 IR during which live electrical or hot components may be- come exposed. The procedures described hereafter can imply hazardous situations and are therefore to be carried out by skilled service personnel only.

  • Page 62: Resetting The Thermal Cutouts

    Check the developer and/or fixer tanks to make sure that they are properly filled. Replenish the tanks if required. Refer to chapter 2, ‘Getting started with the Cawomat 2000 IR’. With tanks properly filled, press the reset switch on the appropriate heater.

  • Page 63: Film Drying Problems

    Film drying problems Most film drying problems are caused by insufficient hardening of the film due to inadequate fixer replenishment or to fixer exhaustion. However, the problem can also be caused by a mechanical or electrical failure in the control circuits, the dryer or the replenishment system, or by adverse temperature or humidity problems.
  • Page 64 Check that the fixer is not exhausted. – If the tanks have not been cleaned according to the weekly cleaning schedule (refer to chapter 3, ‘Cleaning the Cawomat 2000 IR’), drain and clean the fixer tank and the re- plenishment bottle.
  • Page 65 – Check and, if necessary, adjust the fixer replenishment rate following the procedures in chapter 2, ‘Getting started with the Cawomat 2000 IR’. – When the replenishment rate is corrected, check for proper film drying by running an exposed test film.
  • Page 66 Check if any gears are binding or making unusual noises. To inspect the pump gears and pump drive gears, the processor cover and the tank cov- ers need to be removed. Depress the interlock switch, using a pencil or a screwdriver, in order to keep the processor turning while the cover is removed.
  • Page 67 If none of the pump gears is turning but the pump motor sound is OK, check for a broken or slipping motor drive belt. This belt connects the pump drive motor to the larger of two transfer gears. For a location diagram and replacement instructions, refer to ‘Maintenance of the main drive assembly’.

  • Page 68: Maintenance Of The Main Drive Assembly

    Maintenance of the main drive assembly Several replaceable parts are located in the main drive assembly at the rear of the processor, under the rear cover. It is not likely that you will have to replace parts in the main drive assembly, but if any part should become defective, it can easily be replaced.
  • Page 69 Gear components The diagram below gives the location of the different transport drive gears. Transport roller drive gear Dryer transport roller drive gear Replenishment pump drive gear Worm drive Replenishment pump drive belt Transport roller transfer gear Motor drive belt Belt guide roller Motor drive gear Dryer squeegee roller drive gear...
  • Page 70 Remove the replenishment bottles, the processor cover and tank covers. Pull the tanks out partially and drain them. Refer to chapter 3, ‘Cleaning the Cawomat 2000 IR’. Remove the two screws securing the rear cover using a screwdriver, and re- move the rear cover.
  • Page 71 Replacement of defective gears: general procedure Prevent small parts such as snap rings, cylinder pins, washers and spacers from falling into drain holes or into the processor sink. Use tape to cover exposed holes. After locating a defective gear, removal and replacement follow this general pro- cedure: Remove the snap ring by prying it off.
  • Page 72 Replace all spacers and washers and slide a new gear on the shaft. Use the same number of spacers and washers in the same position. Replace the snap ring. If a snap ring has been lost or damaged, replace it with a new one. Check the assembly by turning the drive gear with your finger.
  • Page 73 Replacement of a cover drive gear Remove the snap ring by prying it off. Remove the fastener and the upper rack drive gear. Replace all spacers and washers and slide a new gear on the shaft. Use the same number of spacers and washers in the same position. Replace the snap ring.
  • Page 74 Replacement of a replenishment pump gear Refer to chapter 3, ‘Cleaning’, to know how to locate and access a replenishment pump. Unfasten the replenishment pump by loosening the two wing nuts, and then pull the pump out. By prying it off, remove the snap ring that holds the pump gear onto the pump shaft.
  • Page 75 Withdraw the gear slowly from its shaft, so as not to lose any spacers or wash- ers (e.g. there may be several above and below the pump gear), or cylinder pins holding the gear to the shaft. The “D” shape of the shaft matches the shape of the hole in the pump gear to prevent it from turning independently.
  • Page 76 Replacement of the red squeegee roller drive gear Refer to the diagram on page 64 for the location of the red squeegee roller drive gear. The squeegee roller assembly can be cleaned by the user, but may never be dismantled. If servicing is necessary, call your local service organization. The red drive gear, however, can be replaced if it is damaged.
  • Page 77 Replacement of the dryer transport roller drive gear Refer to the diagram on page 64 for the location of the dryer transport roller drive gear. The dryer transport roller assembly can be cleaned by the user, but may never be dismantled. If servicing is necessary, call your local service organization. The drive gear, however, can be replaced if it is damaged.
  • Page 78 Replacement of a worm drive gear A worm drive gear is driven by a worm drive on the main drive shaft. Consult the diagram on page 65. After accessing the main drive assembly, do the following: Remove the snap ring and the spacer on the worm drive shaft side of the processor.
  • Page 79 Replacement of a drive shaft bearing Excessive wear on certain bearings may cause gear misalignment. The replace- ment procedure for all shaft bearings is essentially the same. Consult the dia- gram on page 65. After accessing the main drive assembly, proceed as follows: Remove the snap ring and the spacer on the worm drive shaft side of the processor.
  • Page 80 Replacement of the motor drive belt The motor drive belt is a toothed belt that engages sprockets in the motor drive gear and the larger of two transfer gears. Before replacing the motor drive belt however, the longer replenishment pump drive belt must be removed. Consult the diagram on page 65.
  • Page 81 Slide the replenishment pump drive belt onto the smaller transfer gear. Make certain it is properly engaged with the three pump drives. Replace the plastic retaining disc and the keeper on the transfer gear shaft. Replacement of the replenishment pump drive belt The replacement of the replenishment pump drive belt is not user serviceable.
  • Page 82 Reassembling the main drive assembly Put the rear cover back into its place and secure it with the two screws. Make sure that the tanks are installed and that all gears are properly engaged. Replace the tank covers and the processor cover. Make sure that the interlock switch, indicated on the processor cover with a white dot, is properly engaging the interlock switch.

  • Page 83: Adjustment Of Replenishment Pump Gears

    Adjustment of replenishment pump gears If a pump gear is not properly engaged with its associated drive gear, the posi- tion of the gear on the shaft can be lowered or raised by adjusting the number of spacers below the pump gear. Spacers may be reused, as they are not sub- ject to wear.
  • Page 84 Withdraw the gear slowly from its shaft, so as not to lose any spacers or wash- ers (there may be several above and below a pump gear), or cylinder pins hold- ing the gear to the shaft. Replace the gear, the spacers and the washers. Increase or decrease the number of washers to adjust the position of the pump gear.

  • Page 85: Replacement Of Roller Springs

    Replacement of roller springs Replacing a transport roller spring Refer to chapter 3, ‘Cleaning the Cawomat 2000 IR’, for the location and the removal of transport rollers. Remove the roller spring by sliding it over the end of the bearing on the trans- port roller assembly.
  • Page 86 INSTRUCTIONS FOR SKILLED SERVICE PERSONNEL ONLY 1220C GB 19991004...

  • Page 87: Appendix A: Equipment Information Sheet

    Appendix Equipment information sheet...
  • Page 88 1220C GB 19991004...

  • Page 89: Specifications

    Specifications General Product description Type of product Medical film processor Commercial name Cawomat 2000 IR Model number 9462/305/345 Type Table-top model Original seller/manufacturer Agfa-Gevaert NV-Mortsel Labelling CE (Type 305) 93/42 EEC ‘Medical Devices’ (Europe) TÜV (Type 305) EN 60950; DIN 1988 (Germany) ULc (Type 345) UL 1950, CSA 22.2 No.950 (US)
  • Page 90 Recommended consumables Developer Agfa G153 X-ray developer Fixer Agfa G 353 and G 354 X-ray fixer Film All general X-ray films Water tap water Tank volumes Developer tank 0.9 l Fixer tank 0.9 l Water tank 0.9 l Replenishment bottles 5 l each (optional 2.5 l) Developer temperature (default value upon installation)
  • Page 91 Process data Output 60 films per hour (240 x 300 mm format) Processing time 137 seconds from dry to dry Film transport speed 280 mm/min. Drying system Infrared drying (6 levels) air throughput about 80 m End of life Estimated product life (if regularly serviced and maintained according to CAWO instructions) 7 yrs...

  • Page 92: Safety Standards

    UL Standard 1950 and UL 775, with CSA 22,2 N° 950 and with the reg- ulations on radio interference suppression USA Standard FCC 47, Part 15, Class A. Only applicable to North America: The Cawomat 2000 IR is UL and cUL certi- fied. Warning...

  • Page 93: Appendix B: Parts List And Exploded Views

    Appendix Parts list and exploded views...
  • Page 94 1220C GB 19991004...

  • Page 95: Spare Parts List

    Spare parts list Notes Electrical connections and repairs should only be made by authorised electri- cians. Mechanical connections and repairs should only be made by authorised technicians. D = Standardized part. For orders please refer to the separate spare parts list for standardised parts on page 130.

  • Page 96: Mounting Rack

    Mounting rack 1220C GB 19991004...
  • Page 97 Mounting rack Item Nr Part Code Description CM+0.0000.07.025 HOSE TRANS CM+0.0000.64.055 HOSE TRANS CM+7.0205.016.00 SREW LOCKING CM+7.0426.6311.0 COVER SWITCH CM+7.0471.7170.0 FLAT PLUG CM+9.5220.1680.1 SCANNING ROLLER CM+9.8896.2952.1 ELBOW CM+9.9432.1070.5 RED VALVE (DEVELOPER REPLENISHMENT BOTTLE) CM+9.9432.1075.1 GASKET CM+9.9432.1090.5 WHITE VALVE (WATER REPLENISHMENT BOTTLE) CM+9.9432.1110.5 BLUE VALVE (FIXER REPLENISHMENT BOTTLE) CM+9.9432.3025.0...

  • Page 98: Electronic Rack

    Electronic rack ST16 SI4 SI8 SI6 SI7 ST10 ST4 ST3 1220C GB 19991004...
  • Page 99 Electronic rack Item Nr Part Code Description CM+7.0451.9608.0 FUSE CM+7.0451.9604.0 FUSE CM+7.0451.9630.0 FUSE CM+7.0451.9707.0 FUSE CM+7.0451.9706.0 FUSE CM+7.0451.9727.0 FUSE CM+7.0451.9716.0 FUSE CM+7.0451.9720.0 FUSE CM+7.0451.9705.0 FUSE CM+9.9463.1460.0 COVER WELDED CM+9.9463.9010.2 BOTTOM PART PREASS CM+9.9463.1451.0 BOTTOM PART CM+9.9463.2567.0 EPROM V 1102 for type 205/845 CM+9.9463.2817.0 EPROM V 1101 for type 285 (230 V 60 Hz) 1220C GB 19991004...
  • Page 100 Drive plate 1/2 1220C GB 19991004...
  • Page 101 Drive plate 1/2 Item Nr Part Code Description CM+7.0326.8910.0 WASHER CM+7.0389.6536.0 MOTOR DRIVE BELT CM+7.0389.5060.0 DRIVE GEAR WHEEL CM+7.0389.6528.0 REPLENISHMENT PUMP DRIVE BELT CM+7.0426.6061.0 ROCKER KEY CM+9.8370.2828.0 ROCKER SWITCH CM+9.9463.1305.0 ROLLER CM+9.9462.1202.3 SHAFT CM+9.9462.1219.1 TRANSFER GEAR CM+9.9432.3025.0 SNAP RING CM+7.0426.6138.0 ROCKER SWITCH CM+9.9460.2561.0 COVER...

  • Page 102: Drive Plate

    Drive plate (2/2) 1220C GB 19991004...
  • Page 103 Drive plate 2/2 Item Nr Part Code Description CM+7.0326.8910.0 WASHER CM+7.0327.3800.0 WASHER CM+9.8187.6655.1 HELICAL SPUR GEAR CM+9.9402.1101.1 SPUR GEAR CM+9.9402.1129.0 SNAP RING CM+9.9432.3025.0 SNAP RING CM+9.9460.2258.0 BEARING CM+7.0430.8280.0 GEAR MOTOR CM+7.0430.8281.0 GEAR MOTOR CM+7.0430.8289.0 GEAR MOTOR CM+9.9462.1203.2 SHAFT CM+9.9462.1204.0 HELICAL SPUR GEAR CM+9.9462.1205.1 SHAFT CM+9.9462.1206.0...

  • Page 104: Roller Mounting Diagram

    Roller mounting diagram 1220C GB 19991004...
  • Page 105 Roller mounting diagram Item Nr Part Code Description CM+9.9463.1250.0 ROLLER GRAY RUBBER CM+9.9432.2110.3 ROLLER GRAY RUBBER CM+9.9432.2150.4 ROLLER GRAY RUBBER CM+9.9460.2330.1 ROLLER GRAY RUBBER CM+9.9462.1380.0 ROLLER GRAY RUBBER CM+9.9462.1410.0 ROLLER GRAY RUBBER CM+9.9462.6220.1 ROLLER YELLOW PUR CM+9.9462.6320.2 ROLLER YELLOW PUR CM+9.9462.6360.2 ROLLER YELLOW PUR 1220C GB 19991004...

  • Page 106: Developer Tank

    Developer tank D800 D800 D759 D2348 F I L D I R T I O D800 D800 D759 1220C GB 19991004...
  • Page 107 Developer tank Item Nr Part Code Description CM+7.0374.7294.0 LABEL (RED) CM+7.0374.7298.0 LABEL (RED) CM+9.9420.1201.0 BEARING CM+9.9432.1006.1 NUMBER LABEL CM+9.9432.2002.0 SWINGING BRACKET CM+9.9432.2003.1 HOSE CM+9.9432.2022.2 BEARING BOLT CM+9.9432.2025.1 HELICAL SPUR GEAR CM+9.9432.2026.1 HELICAL SPUR GEAR CM+9.9432.2028.4 BUSHING CM+9.9432.2090.1 GUIDE PLATE CM+9.9432.2109.1 TENSION SPRING CM+9.9432.2110.3 ROLLER...
  • Page 108 Developer tank D800 D800 D759 D2348 F I L D I R T I O D800 D800 D759 1220C GB 19991004...
  • Page 109 Developer tank Item Nr Part Code Description CM+9.9463.1551.0 REPLENISHMENT PUMP BODY CM+9.9432.2720.0 LATCH CM+9.9462.9110.0 PUMP CM+9.8370.2616.0 PUMP BODY 1220C GB 19991004...

  • Page 110: Fixer Tank

    Fixer tank D800 D800 D759 D2348 F I L D I R T I O D800 D800 D759 1220C GB 19991004...
  • Page 111 Fixer tank Item Nr Part Code Description CM+7.0374.7291.0 LABEL (BLUE) CM+7.0374.7295.0 LABEL (BLUE) CM+9.9420.1201.0 BEARING CM+9.9432.1006.1 NUMBER LABEL CM+9.9432.2002.0 SWINGING BRACKET CM+9.9432.2003.1 HOSE CM+9.9432.2022.2 BEARING BOLT CM+9.9432.2025.1 HELICAL SPUR GEAR CM+9.9432.2026.1 HELICAL SPUR GEAR CM+9.9432.2028.4 BUSHING CM+9.9432.2090.1 GUIDE PLATE CM+9.9432.2109.1 TENSION SPRING CM+9.9432.2110.3 ROLLER...
  • Page 112 Fixer tank D800 D800 D759 D2348 F I L D I R T I O D800 D800 D759 1220C GB 19991004...
  • Page 113 Fixer tank Item Nr Part Code Description CM+9.9432.2112.0 HELICAL SPUR GEAR CM+9462.9120.0 PUMP CM+9.9432.2870.2 PUMP BODY 1220C GB 19991004...

  • Page 114: Water Tank

    Water tank D800 D800 D759 D2348 F I L D I R T I O D800 D800 D759 1220C GB 19991004...
  • Page 115 Water tank Item Nr Part Code Description CM+7.0374.7293.0 LABEL (WHITE) CM+7.0374.7297.0 LABEL (WHITE) CM+9.9420.1201.0 BEARING CM+9.9432.1006.1 NUMBER LABEL CM+9.9432.2002.0 SWINGING BRACKET CM+9.9432.2003.1 HOSE CM+9.9432.2022.2 BEARING BOLT CM+9.9432.2025.1 HELICAL SPUR GEAR CM+9.9432.2026.1 HELICAL SPUR GEAR CM+9.9432.2028.4 BUSHING CM+9.9432.2090.1 GUIDE PLATE CM+9.9432.2109.1 TENSION SPRING CM+9.9432.2110.3 ROLLER...
  • Page 116 Water tank D2348 D800 D800 D759 D2320 1220C GB 19991004...
  • Page 117 Water tank Item Nr Part Code Description CM+9.9432.2112.0 HELICAL SPUR GEAR CM+9.9462.9130.0 PUMP CM+9.9432.2922.3 PUMP BODY 1220C GB 19991004...

  • Page 118: Squeegee Roller Assembly

    Squeegee roller assembly 1220C GB 19991004...
  • Page 119 Squeegee roller assembly Item Nr Part Code Description CM+9.8155.4401.4 GROOVED BUSH CM+9.8157.6225.0 WASHER CM+9.8187.6862.1 SEGMENT CM+9.8187.6863.0 HELICAL SPUR GEAR CM+9.9432.2109.1 TENSION SPRING CM+9.9460.2330.0 ROLLER CM+9.9462.6901.1 BEARING PLATE CM+9.9462.6902.1 BEARING PLATE CM+9.9462.6903.0 1220C GB 19991004...

  • Page 120: Cross-Flow Blower

    Cross-flow blower D142 Top cross- flow-blower Ball bearing D4009 F I L D I R D4009 T I O Bottom cross-flow- blower D142 Slide bearing 1220C GB 19991004...
  • Page 121 Cross-flow blower Item Nr Part Code Description CM+9.9462.1021.0 MOUNTING PLATE CM+9.9462.1880.0 CROSS-FLOW BLOWER 230V / 50HZ CM+9.9462.4180.0 CROSS-FLOW BLOWER 120V / 60HZ CM+9.9463.2050.0 CROSS-FLOW BLOWER 230V / 50HZ CM+9.9463.2070.0 CROSS-FLOW BLOWER 120V / 60HZ CM+9.9462.2685.0 CROSS-FLOW BLOWER 230V / 50HZ CM+9.9462.4685.0 CROSS-FLOW BLOWER 120V / 60HZ CM+7.0431.7187.0...

  • Page 122: Dryer Section

    Dryer section D251 D251 1220C GB 19991004...
  • Page 123 Dryer section Item Nr Part Code Description CM+7.0471.1327.0 PLUG HOUSING CM+7.0471.1351.0 PLUG HOUSING CM+9.8149.6801.0 SPRING BOW CM+9.8149.6826.0 CABLE CM+9.8149.6830.0 OVERHEAT PROTECTION 90°C CM+9.8149.6910.0 OVERHEAT PROTECTION 109°C CM+9.8187.6911.2 IR HOUSING SHELL CM+9.8187.6912.0 GUIDE PLATE CM+9.8187.6913.0 HOLDER CM+9.8187.6914.0 REFLECTOR CM+9.8187.6916.0 SPRING BOW CM+9.8187.6917.0 SPRING BOW CM+9.8187.6921.2...

  • Page 124: Exit Unit

    Exit unit 1220C GB 19991004...
  • Page 125 Exit unit Item Nr Part Code Description CM+7.0327.3800.0 WASHER CM+7.0329.6050.0 WASHER CM+9.8185.6037.0 WASHER CM+9.8352.1572.1 SPUR GEAR CM+9.9463.1260.0 ROLLER ASSEMBLY CM+9.9463.1250.0 ROLLER CM+9.9402.1129.0 SNAP RING CM+9.9463.1205.0 CLAMP CM+9.9460.2105.0 BEARING CM+9.9460.2106.0 BEARING CM+9.9462.1354.1 SPUR GEAR CM+9.9462.1370.0 ROLLER ASSEMBLY CM+9.9462.1380.0 ROLLER CM+9.9462.1400.0 ROLLER ASSEMBLY CM+9.9462.1410.0 ROLLER CM+9.9463.1201.0...

  • Page 126: Parts List (Sorted On Part Code)

    Parts list (sorted on part code) Part code Description Page Item CM+0.0000.07.025 HOSE TRANS CM+0.0000.64.055 HOSE TRANS CM+7.0205.016.00 SREW LOCKING CM+7.0326.8910.0 WASHER CM+7.0326.8910.0 WASHER CM+7.0327.3800.0 WASHER CM+7.0327.3800.0 WASHER CM+7.0329.6050.0 WASHER CM+7.0371.7011.0 HOSE CLAMP CM+7.0372.0040.0 HOSE CLAMP CM+7.0374.7291.0 LABEL (BLUE) CM+7.0374.7293.0 LABEL (WHITE) CM+7.0374.7294.0 LABEL (RED)
  • Page 127 Part code Description Page Item CM+7.0471.7170.0 FLAT PLUG CM+9.5220.1680.1 SCANNING ROLLER CM+9.8149.6801.0 SPRING BOW CM+9.8149.6826.0 CABLE CM+9.8149.6830.0 OVERHEAT PROTECTION 90°C CM+9.8149.6910.0 OVERHEAT PROTECTION 109°C CM+9.8155.4401.4 GROOVED BUSH CM+9.8157.6225.0 WASHER CM+9.8185.6037.0 WASHER CM+9.8187.6655.1 HELICAL SPUR GEAR CM+9.8187.6862.1 SEGMENT CM+9.8187.6863.0 HELICAL SPUR GEAR CM+9.8187.6911.2 IR HOUSING SHELL CM+9.8187.6912.0...
  • Page 128 Part code Description Page Item CM+9.9432.2002.0 SWINGING BRACKET CM+9.9432.2002.0 SWINGING BRACKET CM+9.9432.2003.1 HOSE CM+9.9432.2003.1 HOSE CM+9.9432.2003.1 HOSE CM+9.9432.2022.2 BEARING BOLT CM+9.9432.2022.2 BEARING BOLT CM+9.9432.2022.2 BEARING BOLT CM+9.9432.2025.1 HELICAL SPUR GEAR CM+9.9432.2025.1 HELICAL SPUR GEAR CM+9.9432.2025.1 HELICAL SPUR GEAR CM+9.9432.2026.1 HELICAL SPUR GEAR CM+9.9432.2026.1 HELICAL SPUR GEAR CM+9.9432.2026.1...
  • Page 129 Part code Description Page Item CM+9.9432.2150.4 ROLLER CM+9.9432.2150.4 ROLLER CM+9.9432.2180.4 ROLLER CM+9.9432.2180.4 ROLLER ASSEMBLY CM+9.9432.2180.4 ROLLER ASSEMBLY CM+9.9432.2312.0 BEARING CM+9.9432.2312.0 BEARING CM+9.9432.2720.0 LATCH CM+9.9432.2720.0 LATCH (OPTION) CM+9.9432.2854.2 CROWN GEAR CM+9.9432.2854.2 CROWN GEAR CM+9.9432.2854.2 CROWN GEAR CM+9.9432.2859.0 SET SCREW CM+9.9432.2859.0 SET SCREW CM+9.9432.2859.0 SET SCREW CM+9.9432.2861.0...
  • Page 130 Part code Description Page Item CM+9.9460.2105.0 BEARING CM+9.9460.2106.0 BEARING CM+9.9460.2258.0 BEARING CM+9.9460.2330.1 ROLLER CM+9.9460.2330.1 ROLLER CM+9.9460.2561.0 COVER CM+9.9460.2562.1 SETTING KNOB CM+9.9460.2590.0 STEP SWITCH CM+9.9462.1017.3 TABLE PLATE CM+9.9462.1019.1 MEASURING PIN CM+9.9462.1021.0 MOUNTING PLATE CM+9.9462.1027.0 SPUR GEAR CM+9.9462.1027.0 SPUR GEAR CM+9.9462.1027.0 SPUR GEAR CM+9.9462.1034.2 SNAP SPRING CM+9.9462.1035.0...
  • Page 131 Part code Description Page Item CM+9.9462.1260.4 PINION CM+9.9462.1270.1 DRIVE SHAFT CM+9.9462.1275.0 SPUR GEAR CM+9.9462.1282.0 PLATE CM+9.9462.1353.1 BOLT CM+9.9462.1354.1 SPUR GEAR CM+9.9462.1370.0 ROLLER ASSEMBLY CM+9.9462.1380.0 ROLLER CM+9.9462.1380.0 ROLLER CM+9.9462.1400.0 ROLLER ASSEMBLY CM+9.9462.1410.0 ROLLER CM+9.9462.1410.0 ROLLER CM+9.9462.1520.0 FILM SCANNER CM+9.9462.1611.1 ROLLER HOLDER CM+9.9462.1611.1 ROLLER HOLDER CM+9.9462.1611.1...
  • Page 132 Part code Description Page Item CM+9.9462.6320.2 ROLLER CM+9.9462.6360.2 ROLLER CM+9.9462.6360.2 ROLLER CM+9.9462.6360.2 ROLLER CM+9.9462.6901.1 BEARING PLATE CM+9.9462.6902.1 BEARING PLATE CM+9.9462.6903.0 CM+9.9462.9110.0 PUMP CM+9.9462.9130.0 PUMP (OPTION) CM+9.9463.1042.0 DEVICE COVER CM+9.9463.1062.0 DRYER COVER CM+9.9463.1072.0 PROCESSOR COVER CM+9.9463.1090.0 FEED TABLE CM+9.9463.1120.0 CHASSIS CM+9.9463.1201.0 COVER CM+9.9463.1205.0 CLAMP...
  • Page 133 Part code Description Page Item CM+9.9463.2050.0 CROSS-FLOW BLOWER 230V / 50HZ CM+9.9463.2070.0 CROSS-FLOW BLOWER 120V / 60HZ CM+9.9463.2110.0 TANK CM+9.9463.2110.0 TANK CM+9.9463.2310.0 TANK CM+9.9463.2567.0 EPROM V 1102 for type 205/845 CM+9.9463.2817.0 EPROM V 1101 for type 285 (230 V 60 Hz) CM+9.9463.2950.0 SCANNING ROLLER CM+9.9463.9010.2...

  • Page 134: Standardized Parts List

    Standardised parts list Item Nr. Part Code Description Page CM+6.0095.523.00 CHEESE HEAD SCREW Din84-M3x6 CM+6.0095.524.00 CHEESE HEAD SCREW Din84-M3x10 CM+6.0096.420.00 WASHER Din125-A-4.3 CM+6.0200.439.00 CYLINDRICAL PIN Din7-2h8x12 CM+6.0200.449.00 CYLINDRICAL PIN Din7-2.5h8x16 CM+6.0202.110.00 CHEESE HEAD SCREW Din84-M4x10 CM+6.0205.447.00 SPRING WASHER Din127-B-3 CM+6.0205.449.00 SPRING WASHER Din127-B-4 CM+6.0207.213.00 HEXAGON NUT Din439-B-M3...

  • Page 135: Appendix C: Index

    Appendix Index...
  • Page 136 I - 2 1220C GB 19991004...
  • Page 137 Index Adjustment of gears 79 replenishment rates 29 Bearings, replacement of 75 Belts, replacement of 76 Checking of replenishment rates 27 Chemicals color code table 36 order codes 87 preparation of 25 Cleaning frequency 35 general cleaning directions 36 Cleaning of the dryer 42 processor chassis 41 squeegee roller assembly 42...
  • Page 138 Excessive contrast on processed films 52 Exit tray installation 14 Film appearance problems 49 drying problems 59 feed 31 Fixed water connection installation 17 order codes 87 Fixer chemical preparation 26 color codes 36 order codes 87 replenishment problems 27, 60 Fogging problems on processed films 53 Functional description 23 Functional diagram 22...
  • Page 139 Main components diagram 21 Main drive assembly accessing 66 diagram of 65 Manual replenishment key 24 Operation control panel 24 functional description 23 problems 48 Power consumption 85 requirement 9 switch 24 Pumps see replenishment pumps Preparation of the developer chemical 25 fixer chemical 26 Processor cleaning the chassis 41...
  • Page 140 Requirements installation requirements 9 power requirement 9 ventilation requirements 9 water requirement 9 working area requirements 10 Rollers see squeegee rollers (dryer assembly) see transport rollers (tank units) Safety standards 88 precautions 5 Scratches on processed films 49 Squeegee roller assembly cleaning of 42 removal of 42 replacement of springs 81...
  • Page 142 Printed in Belgium Published by CAWO Photochemische Fabrik GmbH, D-86521 Schrobenhausen, Germany. 1220C GB 19991004...

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