CAME AMERICA AUTOMATION Z Series Installation Manual

Control panel for 24 v operators

Hide thumbs

Table of Contents

Quick Links

Download this manual

CONTROL PANEL FOR 24 V OPERATORS

INSTALLATION MANUAL

ZLJ24U

Table of Contents

Summary of Contents for CAME AMERICA AUTOMATION Z Series

Page 1 CONTROL PANEL FOR 24 V OPERATORS INSTALLATION MANUAL ZLJ24U...
Page 2 IMPORTANT UL-325 SAFETY INSTRUCTIONS ZLJ24U It is extremely important that all parties involved in the installation and operation of the gate operator system read and understand the following warning instructions. WARNING – To reduce the risk of injury or death: 1.
Page 3 F. All openings of a horizontal slide gate are guarded or screened from the bottom of the gate to a minimum of 4 feet (1.22m) above the ground to prevent a 2-1/4 inch (57.2mm) diameter sphere from passing through the openings anywhere in the gate, and in that portion of the adjacent fence that the gate covers in the open position.
Page 4 CAME AMERICAS AUTOMATION, LLC MANUFACTURER’S LIMITED 3-YEAR WARRANTY Verification of the warranty period requires copies of receipts or other proof of purchase. Warranty cannot be honored without proof of purchase. Please retain these records. Came Americas Automation, LLC (“CAME®”) products are warranted by CAME® against defects in materials and manufacturer workmanship for a period of thirty-six (36) months from the date of purchase, provided the recommended installation manual and procedure have been followed.
Page 5: Power Connection
CAME® DOES NOT ASSUME, AND SPECIFICALLY DISCLAIMS, ANY LIABILITY OR OBLIGATION WHATSOEVER IN THE SALE OF THE PRODUCT(S), INCLUDING ANY LIABILITY FOR CONSEQUENTIAL, INCIDENTAL, PUNITIVE OR SPECIAL DAMAGES TO YOU OR ANY OTHER PERSON OR ENTITY, INCLUDING, WITHOUT LIMITATION, ANY LIABILITY FOR THIRD-PARTY CLAIMS AGAINST YOU FOR DAMAGES.
Page 6: Legend Of Symbols
“IMPORTANT INSTALLATION, SAFETY INSTRUCTIONS” “CAUTION: IMPROPER INSTALLATION MAY CAUSE SERIOUS DAMAGE, FOLLOW ALL INSTALLATION INSTRUCTIONS CAREFULLY” “THIS MANUAL IS ONLY FOR PROFESSIONAL INSTALLERS OR QUALIFIED PERSONS” 1 Legend of symbols This symbol indicates sections to be read with particular care. This symbol indicates sections concerning safety.
Page 7: Main Components
4.1 Dimensions, spans and anchoring holes 4.72 8.46 9.45 5.71 (measurement in inches) 4.2 Main components 1 - Transformer 2 - Card fuse 3 - Accessories fuse 4 - Electrolock fuse 5 - Display 6 - Display lighting adjustment trimmer 7 - Memory roll card connector 8 - AF card connector 9 - R700 card connector...
Page 8: Installation
5 Installation Installation must be carried out by expert qualified personnel and in full observance of regulations in force. 5.1 Preliminary checks Before installing do the following: • Check that the panel’s anchoring point is protected from possible blows, and that the anchoring surface is solid. Also check that the anchoring is done using the appropriate bolts, screws etc.
Page 9: Electrical Connections
5) Snap the cover into place onto the hinges. 6) After the adjustments and settings, fix the cover using the provided screws. 6 Electrical connections 6.1 Cable and type and section Always check first for local electrical codes. Type Length of cable Length of cable Connections of cable...
Page 10: Command Devices
Entrapment-Signalling and Lighting devices Open gate indicator-light (socket rating: 24 V – 3 W max.). Turns on when the gate is ajar or open. It turns off when the gate is closed. WARNING DEVICE (contact power: 24V A.C. - 25W max) After the encoder has detected an obstacle in the same direction twice running, the card activates the warning device and blocks the radio transmitter for 5 minutes.
Page 11: Safety Devices
Gearmotor, mechanical stops M1 - 24 V DC gearmotor featuring delayed action on opening M2 - 24 V DC gearmotor featuring delayed action on closing FROG-A24U FROG-A24U F1024 F1024 M1 N1 E1 M2 N2 E2 2 FA1 FC1 FA2 FC2 M1 N1 E1 M2 N2 E2 2 FA1 FC1 FA2 FC2 Gearmotor, encoder M1 - 24 V DC gearmotor featuring delayed action on opening...
Page 12 Configure either (N.C.) contacts CX, CY or CZ, input for UL 325 compliant safety devices such as DF with DFI connections sensitive edges. See CX, CY or CZ input functions monitor card - C7 «Open while closing», During gate closing, opening the contact causes inversion of movement until gate is fully open;...
Page 13 7 Programming 7.1 Description of display commands Lingua the <...> symbols on the display are for: < > Italiano -pointing out the currently, selected item The ESC key is for: The ENTER key is for: - exiting the menu; - entering the menu - cancelling modifications.
Page 14: Menu Structure
7.3 Menu structure <Deutsch> <English <Francais> > < > ENTER > > LANGUAGE > > <Espanol> <Italiano> > > ENTER < FUNCTIONS > > Run < Imp. > ENTER > See detail of functions on pages 23, 24, 25 and 26 (the “ENCODER” function, appears only if selected < ENCODER >...
Page 15 < Turn on > ENTER <Autoclose> > <No.Motors> <M1+M2> > ENTER > <Disabled> < M2 > > <Maintained Act> ENTER <Disabled> > <Motor type> Frog ENTER > > < Turn on > > FROG-J FERNI > <when close > > > AMICO < Turn on > > ENTER <Obstacle Det.> FAST > > <Disabled> > > <Safety d.Test>...
Page 16 Lingua Lingua Lingua Lingua 7.4 Main menu > < > < > < > Italiano Italiano Italiano Italiano < ENCODER > < LANGUAGE > < FUNCTIONS > < Imp. Run > Lingua English < > Lingua Italiano < > Italiano Press ENTER It appears only if selected from the “Config.” for 1 second menu.
Page 17 Obstacle detected: When motor is stopped (gate closed or after a total stop command) it prevents any movement if safety devices, such as photocells, detect any obstacles. Lingua Lingua Lingua Lingua < > < > < > Italiano < LANGUAGE > Italiano Italiano <...
Page 18 Total Stop: This function stops the gate and consequently excludes any automatic closing cycle; for movement to Resume, you need to use the keypad or transmitter. Insert safety device on [1-2]; Insert the safety device on [1 -2]; if used, select “Deactivated.” Lingua Lingua Lingua...
Page 19 CZ input: Safety contact input can take on the following functions: C1 (re-opening when closing), C2 (re-closing when opening), C3 (partial stop), C4 (obstacle stall), C7 (re-opening when closing, for sensitive edges), C8 (re-closing when opening, for sensitive edges) or, be deactivated. See safety devices on electrical connections.
Page 20 Endstop: Configure the endpoints are normally closed or open contacts. function in t Note: this function appears only if selected from the “Config.” he FUNCTIONS menu. Lingua Lingua Lingua Lingua < > < LANGUAGE > Italiano < > < > <...
Page 21 B1-B2 output: Setting contact B1-B2 to MONO-STABLE or BI-STABLE (switch) mode. Lingua Lingua Lingua Lingua < > < > X 17 < > Italiano < > Italiano Italiano Italiano < LANGUAGE > English output B1-B2 < output B1-B2 > < Monostable > Monostable FUNCTIONS > Lingua Lingua <...
Page 22 % speed of deceleration: Setting up the deceleration speed, expressed as a percentage between 10% and 50%. < LANGUAGE > Lingua Lingua English Lingua Lingua < > < > < > Italiano < > Italiano Italiano Italiano FUNCTIONS low Down Spd < low Down Spd > Imp. Run < 20 >...
Page 23 Deceleration time: Gate leaf deceleration time before each endpoint. The time can be set anywhere between 0” to 30”. Note: this function only appears if the decelerations and Fcap-RallCh. are selected. < LANGUAGE > Lingua Lingua Lingua Lingua English < >...
Page 24 Encoder Deceleration: This activates the opening and closing deceleration starting points. FUNCTIONS Lingua Lingua Lingua Lingua < > < > < > Italiano < > Italiano Italiano Italiano Imp. Run < Slow run Enc > Slow run Enc < ON > ENCODER Lingua Lingua < > Italiano <...
Page 25 M2 closing deceleration %: This adjusts the (M2) second motor’s deceleration starting point before the closing endpoint. The deceleration starting point is calculated as a percentage (from 1% to 40% of a full gate run). See illustration on page 36. Note: this function appears only if it is activated in the “decel.
Page 26 M1 Acc. Opening %: Sets the point at which the gate begins adjusting deceleration before making contact with the opening endpoint of the first motor (M1). The beginning point of adjustment is calculated as a percentage ( between 1% and 15%) of the total gate run time. See illustration on page 36.
Page 27: Time Setting Menu
7.9 Time setting menu Automatic closing: To set the waiting time when gate is in the open position. Once this time is elapsed, the gate closes automatically. The waiting time can be set to between 0” and 300”. Imp. Run Lingua Lingua Lingua...
Page 28 M2 delayed closing: The waiting time of the (M2) second gate leaf, unlike the (M1) first one, after each closing command. The waiting time can be set to between 0” and 60”. Imp. Run Lingua Lingua Lingua Lingua < > <...
Page 29 Partial opening: Opening time of the second (M2) gate leaf. The time can set between 5 and 60 seconds. Imp. Run Lingua Lingua Lingua Lingua < > < > < > < > Italiano Italiano Italiano Italiano ENCODER < Slow down time > Slow down time < 5s. >...
Page 30 Lingua Lingua Lingua Related Function: To change the function assigned to the user. < > < > < > Italiano Italiano Italiano Lingua < Related Func > Choose User FUNCTIONS < > Italiano < 001:--001-- > Lingua < > Italiano Imp. Run Lingua < > ENCODER Italiano ENTER Choose User...
Page 31 Restore backup: To load the data saved on the memory roll onto card (if the card is of the same version it loads both users and settings, otherwise it only loads the users). Lingua Lingua Lingua < > < > Italiano Italiano <...
Page 32 7.13 Decoding card Connect the required cards (R700, AF43S) to insert, change, remove and command the operator via transmitter, card or transponder. Insert the memory roll to save and load all setting including users registered by another card. R700 Card R700 CANCELLI AUTOMATICI LT001...
Page 33 7.14 Inputting users Note: Before proceding, remove the memory roll card. 1) From the Users menu, 2) Select “ confirm yes)” Lingua select “Add User”. Press Lingua and press ENTER key to Add User < > Add User < > <...
Page 34 7.16 Changing code 1) From the Users menu, choose “Mod. Lingua Mod. Code 2) Choose the user name Choose User < > Italiano Code”. Press ENTER for which you wish to < > 001:--U001-- to confirm. Lingua change the code and Choose User <...
Page 35 7.18 Gate run calibration Note. Before calibrating the gate run, check that the manoeuvring area is free of any obstacles and check the proper direction of rotation of the gearmotors. (para. 7.11) 1) From the Encoder menu, 2) Select “confirm (yes) <...
Page 36 7.20 Illustration depicting the areas and points of deceleration and final opening and closing approaches per encoder device. Note: The areas and points of deceleration and fi nal opening and closing approaches are tested according to the parameters set forth by Technical codes regarding compatibility of impact forces generated by moving gate leaves.
Page 37: Demolition And Disposal
8 Demolition and disposal In its premises, CAME CANCELLI AUTOMATICI S.p.A. implements an Environmental Management System certified in compliance with the UNI EN ISO 14001 standard to ensure environmental protection. Please continue our efforts to protect the environment—which CAME considers one of the cardinal elements in the development of its operational and market strategies—simply by observing brief recommendations as regards disposal: DISPOSAL OF PACKAGING The packaging components (cardboard, plastic, etc.) are all classifiable as solid urban waste products and may be disposed of easily,...
Page 38: This Page Left Intentionally Blank
THIS PAGE LEFT INTENTIONALLY BLANK THIS PAGE LEFT INTENTIONALLY BLANK...
Page 39 THIS PAGE LEFT INTENTIONALLY BLANK THIS PAGE LEFT INTENTIONALLY BLANK...
Page 40 CAME AMERICA AUTOMATION, LLC 11345 NW 122nd ST MEDLEY FL 33178 Tel (305)433-3307 Fax (305)396-3331...

This manual is also suitable for:

Zlj24u