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Jackson MSC 200 Series Service Manual

Dishmachines
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200 SERIES DISHMACHINES
INCLUDING:
200 & 200B (DUAL TEMPERATURE, HOT
WATER SANITIZING, UPRIGHT DOOR
MACHINES)
200LT (CHEMICAL SANITIZING,
UPRIGHT DOOR MACHINE)
SERVICE MANUAL
SERVICE MANUAL
Visit Jackson on the Internet at:
www.jacksonmsc.com
October 30, 2000
P/N7610-100-45-00 (REV. C)

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Summary of Contents for Jackson MSC 200 Series

  • Page 1 200 SERIES DISHMACHINES INCLUDING: 200 & 200B (DUAL TEMPERATURE, HOT WATER SANITIZING, UPRIGHT DOOR MACHINES) 200LT (CHEMICAL SANITIZING, UPRIGHT DOOR MACHINE) SERVICE MANUAL SERVICE MANUAL Visit Jackson on the Internet at: www.jacksonmsc.com October 30, 2000 P/N7610-100-45-00 (REV. C)
  • Page 2 TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to (2) two hours and mileage to (100) one hundred miles. Jackson MSC will not pay for travel time and mileage that exceeds this, or any fees such as those for air or boat travel without prior authorization.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS GENERAL PAGE Specifications ....................Nomenclature ..................... Detail of Data Plate..................General Notes....................INSTALLATION Unpacking...................... Plumbing Connections................... Electrical Connections................... Installation Checklist..................Detergent Control..................OPERATIONAL INSTRUCTIONS Preparation....................Power Up...................... Initial Fill......................Preparing the Dishes..................Daily Machine Preparation................Washing a Rack of Ware................Shut Down and Cleaning................

  • Page 4: Specifications

    SPECIFICATIONS OF THE 200 SERIES AMPERAGE LOAD (12 KW BOOSTER HEATER) PERFORMANCE/CAPABILITIES 200B UNITS ONLY OPERATING CAPACITY (RACKS/HOUR) VOLTS PHASE AMPS RACKS PER HOUR 71.4 DISHES PER HOUR 1425 78.1 GLASSES PER HOUR 1425 39.6 43.5 OPERATING CYCLE (SECONDS) 21.7...

  • Page 5: Nomenclature

    NOMENCLATURE This service manual covers three separate models of the 200 line of Jackson dishmachines. A brief description of these models is included here for your reference. The 200B is a dual temperature, hot water sanitizing dishmachine. This model employs incoming water at at temperature less than 180 F (see individual machine data plate for incoming water temperature requirements).

  • Page 6: Detail Of Data Plate

    DETAILS OF THE 200 SERIES DATA PLATE MANUFACTURER’S LOGO MODEL DESIGNATION (I.E. 200) AMPERAGE LOAD INFORMATION MINIMUM OPERATING PARAMETERS (SEE NOTE #1) UL LOGO (SEE NOTE #2) MANUFACTURER’S ADDRESS INFORMATION NSF LOGO (SEE NOTE #4) CSA LOGO (SEE NOTE #3) The data plate is located (standing before the unit) on the right front corner, directly on the tub.

  • Page 7: General Notes

    NOTE 4: The NSF logo on the data plate indicates that this machine has been approved to be listed under NSF Standard 3 by NSF International Inc. All of Jackson MSC’s Standard 3 approved dishmachines are listed on the NSF website at www.nsf.org. For more information concerning NSF International, their testing procedures and their standards in general, you may write to: NSF International Inc., 789 Dixboro Road, Ann Arbor, MI., 48105.

  • Page 8: Unpacking

    A damaged container is an indi- ulator be installed. The 200 series models covered in this manual cator that there may be some damage to the machine. If there is...

  • Page 9: Installation Checklist

    INSTALLATION CHECKLIST CHECK OFF THE FOLLOWING ITEMS AS THEY ARE COMPLETED BEFORE PROCEEDING TO OPERATION OF DISHMA- CHINE. Has the dishmachine been checked for concealed/hidden damage? Has the dishmachine and the surrounding area been properly vented in accordance with all applicable codes? Has the dishmachine been properly leveled? Has the drain plumbing been installed with an air gap? Has the service voltage been checked to ensure that it meets the electrical requirements listed on the dishma-...

  • Page 10: Detergent Control

    DETERGENT CONTROL Detergent usage and water hardness are two factors that contribute greatly to how efficient your dishmachine will operate. Using deter- gent in the proper amount can become, in time, a source of substantial savings. A qualified water treatment specialist can tell you what is needed for maximum efficiency from your detergent, but you should still know some basics so you’ll understand what they are talk- ing about.

  • Page 11: Operational Instructions

    OPERATION INSTRUCTIONS PREPARATION: Before proceeding with the start-up of the unit, Repeat this two more times. The unit should now be ready to pro- verify the following: ceed with the washing of ware. 1. The pan strainers and pump suction strainer are in WASHING A RACK OF WARE: To wash a rack, open the doors place and are clean.

  • Page 12: Troubleshooting Section

    TROUBLESHOOTING SECTION WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE. Symptom Possible Cause Action...
  • Page 13 TROUBLESHOOTING SECTION (CONTINUED) WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni- cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.
  • Page 14 TROUBLESHOOTING SECTION (CONTINUED) WARNING: Inspection, testing and repair of electrical equipment should only be performed by a qualified service techni cian. Many of the tests require that the unit have power to it and live electrical components be exposed. USE EXTREME CAUTION WHEN TESTING THE MACHINE.

  • Page 15: Dimensions

    DIMENSIONS LEGEND: - Drain 1 1/2” I.P.S. - Water inlet 3/4” I.P.S. - Electrical connection - Standard wall clearance, with dish table 4” - Model 200B booster tank location 16 1/8” 3 1/2” TOP VIEW CORNER CONVERSION 32” TOP VIEW FRONT 30”...

  • Page 16: Main Assembly

    MAIN ASSEMBLY...
  • Page 17 MAIN ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG NO. Control Box 5700-001-26-44 Control Box Platform 5700-001-26-89 Door, Front 5700-001-25-72 Decal, Operation 200 9905-101-11-12 Door, Left Side 5700-001-25-73 Panel, Front 5700-001-25-80 Screw, 10-32 X 3/8" Long Truss 5305-173-12-00 Bullet Feet 5340-108-02-06 Cover, Control Box 5700-001-22-09 Decal, Control Box 9905-101-00-00...
  • Page 18 TABLE DIMENSIONS TABLE DIMENSIONS CORNER INSTALLATION 20 1/2” 2 1/4” OPENING 4” 25 1/4” MIN. 3/4” 1 1/2” ROLL TABLE DIMENSIONS 20 1/2” CONNECTION TO DISHMACHINE TABLE DIMENSIONS 25 1/4” STRAIGHT THROUGH INSTALLATION...

  • Page 19: Control Box Assembly (200B-1 Phase)

    200B CONTROL BOX ASSEMBLY (208-230 VOLT 1 PHASE)
  • Page 20 200B CONTROL BOX ASSEMBLY (208-230 VOLT 1 PHASE) (CONTINUED) ITEM DESCRIPTION MFG NO. Timer, Solid State 5945-307-07-93 Liq. Level Control, 2 Probe, 4 SEC 6680-200-01-93 Thermometer, Led w/ 21" & 89" Probe 6685-400-04-00 Locknut, 10-24 S/S Hex w/ Nylon Insert 5310-373-01-00 Platform, Back Control Box 5700-001-26-60...

  • Page 21: Control Box Assembly (200B-3 Phase)

    200B CONTROL BOX ASSEMBLY (208-230/460 VOLT 3 PHASE)
  • Page 22 200B CONTROL BOX ASSEMBLY (208-230/460 VOLT 3 PHASE) (CONTINUED) ITEM DESCRIPTION MFG NO. Timer, Solid State 5945-307-07-93 Liq. Level Control, 2 Probe, 4 SEC 6680-200-01-93 Thermometer, Led w/ 21" & 89" Probe 6685-400-04-00 Locknut, 10-24 S/S Hex w/ Nylon Insert 5310-373-01-00 Platform, Back Control Box 5700-001-26-60...

  • Page 23: Control Box Assembly (200-200Lt1 Phase)

    200/200LT CONTROL BOX ASSEMBLY (1 PHASE)
  • Page 24 200/200LT CONTROL BOX ASSEMBLY (1 PHASE) (CONTINUED) ITEM DESCRIPTION MFG NO. Timer, Solid State 5945-307-07-93 Liq. Level Control, 2 Probe, 4 SEC 6680-200-01-93 Thermometer, Led w/ 21" & 89" Probe 6685-400-04-00 Locknut, 10-24 S/S Hex w/ Nylon Insert 5310-373-01-00 Platform, Back Control Box 5700-001-26-60 Screw, 10-32 X 3/8"...

  • Page 25: Control Box Assembly (200-200Lt3 Phase)

    200/200LT CONTROL BOX ASSEMBLY (208-230/460 VOLT 3 PHASE)
  • Page 26 200/200LT CONTROL BOX ASSEMBLY (208-230/460 VOLT 3 PHASE) (CONT) ITEM DESCRIPTION MFG NO. Timer, Solid State 5945-307-07-93 Liq. Level Control, 2 Probe, 4 SEC 6680-200-01-93 Thermometer, Led w/ 21" & 89" Probe 6685-400-04-00 Locknut, 10-24 S/S Hex w/ Nylon Insert 5310-373-01-00 Platform, Back Control Box 5700-001-26-60...

  • Page 27: Cantilever Arm Assembly

    CANTILEVER ARM ASSEMBLY 02-SEE YOKE ASSEMBLY PAGE...
  • Page 28 CANTILEVER ARM ASSEMBLY (CONTINUED) ITEM DESCRIPTION MFG NO. Locknut, 1/4"- 20 S/S Hex w/ Nylon Insert 5310-374-01-00 Yoke Assembly 5700-000-75-78 Wear Button, 1/2" D. UHMW 5700-011-88-01 Cantilever Arm Support Brkt. 5700-031-88-00 Handle Grips 5340-106-07-00 Cantilever Arm 5700-001-21-00 Spring Rod 5700-001-28-18 Springs 5340-109-02-00 Washer, 1/4"...

  • Page 29: Yoke Assembly

    YOKE ASSEMBLY ITEM DESCRIPTION MFG NO. Cotter Pin, 3/32 X 3/4" 5315-207-01-00 Yoke, Finished 5700-000-75-78 Bushing 3120-100-03-00 Washer, Nylon 5311-369-03-00 Clevis Pin 5315-700-01-00 Nut, Center Lock 3/8"- 16 S/S 5310-256-04-00...

  • Page 30: Hood To Tub Assembly

    HOOD TO TUB ASSEMBLY 04-NOT SHOWN ITEM DESCRIPTION MFG NO. Hood-Top, Back, & Side Rail 5700-001-23-22 Hood Suport 5700-001-20-83 Front Door Rail 5700-001-20-82 Spacer, Bottom Corner 5700-001-23-05 Tub Weldment 5700-001-25-48 Bolt, 1/4-20 X 1-1/8" S/S Hex Head 5305-274-21-00 1/4" S/S Washer 5311-174-01-00 Bolt, 1/4-20 X 5/8"...

  • Page 31: Wash Tank Assembly

    WASH TANK ASSEMBLY ITEM DESCRIPTION MFG NO. Water Level Probe 3/8" NPT 6680-200-02-68 Thermometer, Led w/21 Probe, & 89 Probe 6685-400-04-00 Hi Limit Thermostat w/ Loxit Fitting 220 ° ° F Fixed 5930-510-01-79 Wash Thermostat w/Loxit Ffitting 150 ° ° F Adjustable 5930-510-02-79 Locknut, 1/4"- 20 S/S w/Nylon Insert 5310-374-01-00...

  • Page 32: Lower Wash & Rinse Assembly

    LOWER WASH & RINSE ARM ASSEMBLY ITEM DESCRIPTION MFG NO. Top Wash & Rinse Manifold Assembly 5700-001-25-52 Track Assembly 5700-001-22-16 Manifold Gasket 5330-500-18-00 Wash Arm Assembly 5700-021-42-00 Bottom Wash & Rinse Manifold Weld Assembly 5700-001-25-53 Wash Spindle, Machined 5700-021-41-81 Rinse Spindle, Machined 5700-031-41-89 Wash Head Cap 5700-021-41-92...

  • Page 33: Upper Wash & Rinse Assembly

    UPPER WASH & RINSE ARM ASSEMBLY ITEM DESCRIPTION MFG NO. Top Wash & Rinse Manifold Weld Assembly 5700-001-25-52 Bottom Wash & Rinse Manifold Weld Assembly 5700-001-25-53 Clamp, Hose Spring Clamp 1" Nom. 4730-719-02-37 Rinse Manifold Hose 5700-001-26-50 Rinse Arm Assembly 5700-021-41-98 Wash Head Cap 5700-021-41-92...

  • Page 34: Incoming Plumbing Assembly 200B

    200B INCOMING PLUMBING...
  • Page 35 200B INCOMING PLUMBING (CONTINUED) ITEM DESCRIPTION MFG NO. Plug, 1/8" N.P.T. Brass 4730-209-07-37 Vacum Breaker, 3/4 (Alternate) 4820-300-08-00 Rinse Injector Assembly 5700-001-25-78 Nipple, Close Brass 3/4" 4730-207-34-00 Union, 3/4 Brass 4730-212-05-00 Tubing, Copper 3/4" X 29.375 Long 5700-011-82-29 Rinse Injector Gasket 5330-500-19-00 Booster, Rinse Tank Weldment 5700-001-22-02...

  • Page 36: Incoming Plumbing Assembly 200/200Lt

    200/200LT INCOMING PLUMBING The plumbing of the 200 NO BOOSTER has the same parts as the 200 BOOSTER plumbing except the parts indicated below, also minus the parts of the booster tank assembly. 5700-011-65-25 Copper Tube, 3/4” X 46-3/8” long...

  • Page 37: Solenoid Valve Repair Kit

    SOLENOID VALVE REPAIR KITS (3/4”, 24V) ITEM DESCRIPTION MFG. NO. Coil, 24 Volt 4810-100-06-18 Spring 4810-200-04-18 Plunger 4810-200-04-18 O-Ring 4810-100-10-18 Diaphram Retainer 4810-100-10-18 Order the entire solenoid valve using part number 4810-100-03-18. Screw Data Plate Valve Bonnet Diaphragm Retainer Diaphragm Retainer Mesh Screen Valve Body...

  • Page 38: Vacuum Breaker Repair Kit

    VACUUM BREAKER REPAIR KIT (3/4” NPT) CAP SCREW DATA PLATE CAP RETAINER O-RING COMPONENTS OF REPAIR KIT 4820-001-60-57 PLUNGER BODY Order the entire assembly using part number 4820-300-08-00.

  • Page 39: Booster Tank & Motor To Tub Assembly

    BOOSTER TANK & MOTOR TO TUB 02 03 07 08 12 13...
  • Page 40 BOOSTER TANK & MOTOR TO TUB (CONTINUED) ITEM DESCRIPTION MFG NO. Booster, Rinse Tank Weldment 5700-001-22-02 Heater Gasket 5330-200-02-70 Fitting, imperial Brass 1/4" 5310-924-02-05 Heater Bus Assembly 3 Phase 5700-001-29-10 Heater Bus Assembly 1 Phase 5700-001-29-07 Thermostat, Rinse 89 DEG (Not Shown) 5930-121-71-29 Pump Motor, Wash 208-230/460V/60HZ 3 Phase 6105-102-04-94...

  • Page 41: Replacement Wires & Conduit

    Jackson dishmachines have several color and gauges of wire used in them and it may become necessary to replace these wires. Wire may be ordered from Jackson MSC Inc., but please note that it is only available in feet. Ensure that you order the correct color and gauge.
  • Page 42 ORDERING REPLACEMENT WIRE (CONTINUED)/CONDUIT & FITTINGS MISCELLANEOUS WIRE: Brown (18 Gauge) 6145-104-20-00 Brown (20 Gauge) 6145-104-08-97 Orange (18 Gauge) 6145-104-34-00 Orange with Black Stripes (18 Gauge) 6145-011-35-62 Orange with Blue Stripes (18 Gauge) 6145-011-46-39 Orange with White Stripes (18 Gauge) 6145-011-35-63 Orange with Yellow Stripes (18 Gauge) 6145-011-35-61...
  • Page 43 ORDERING REPLACEMENT FASTENERS Dishmachines come with a variety of fasteners used to hold them together. On the following pages will be comprehensive list of all of the fasteners you may order. Jackson reserves the right to require minimum quantities to be ordered. SCREWS: Screw, 10-32 x 1/2”, Phillips Flat Head 5305-011-44-51...
  • Page 44 ORDERING REPLACEMENT FASTENERS (CONTINUED) LOCKWASHERS: LOCKNUTS: Lockwasher, 1/4”, Split 5311-274-01-00 Locknut, 1/4”-20 with Nylon, High Profile 5310-374-01-00 Lockwasher, 3/8”, Split 5311-276-01-00 Locknut, 1/4”-20 with Nylon, Low Profile 5310-374-02-00 Lockwasher, 3/8”, Split 5311-256-01-00 Locknut, 5/16”-24 with Nylon, High Profile 5310-375-01-00 Lockwasher, 5/8” 5311-278-02-00 Locknut, 5/16”-24 with Nylon, Low Profile 5310-374-03-00...

  • Page 45: Jackson Maintenance & Repair Center Network

    JACKSON MAINTENANCE & REPAIR CENTERS (USA) ALABAMA CALIFORNIA (cont) CONNECTICUT Jones-McLeod Appliance P & D Appliance GCS Service, Inc. #06 1616 7th Avenue North 100 South Linden Avenue 302 Murphy Road Birmingham, AL 35203 S. San Francisco, CA 94080 Hartford, CT 06114 (205) 251-0159 (650) 635-1900 (860) 549-5575...
  • Page 46 JACKSON MAINTENANCE & REPAIR CENTERS (USA) FLORIDA (cont) ILLINOIS KENTUCKY GCS Service, Inc. # 13 GCS Service Inc. #12 Certified Service Center 4305 Vineland Road 696 Larch Avenue Ramco Business Park Suite G-12 Elmhurst, IL 60126 4283 Produce Road Orlando, FL 32811 (630) 941-7800 Louisville, Ky 40218 (407) 841-2551...
  • Page 47 JACKSON MAINTENANCE & REPAIR CENTERS (USA) MARYLAND MICHIGAN MISSOURI (cont) GCS Service, Inc. #07 GCS Service, Inc. #20 Kammerlin Parts & Service 2660 Pittman Drive 31829 West Eight Mile Road 2728 Locust Street Silver Spring, MD 20910 Livonia, MI 48152 St.
  • Page 48 JACKSON MAINTENANCE & REPAIR CENTERS (USA) NEW JERSEY NEW YORK (cont) OHIO (cont) Jackson Faspray Service Appliance Installation & Commercial Parts & 155 Sargeant Avenue Service Corp. Service of Columbus Clifton, NJ 07013 1336 Main Street 1150 West Mound Street (973) 471-8000 Buffalo, NY 14209 Columbus, OH 43223...
  • Page 49 JACKSON MAINTENANCE & REPAIR CENTERS (USA) PENNSYLVANIA (cont) SOUTH CAROLINA (cont) TEXAS (cont) Food Service Equipment Whaley Foodservice Repairs Stove Parts Supply Co. 2101 Parkway South 748 Congaree Road 2120 Solana Street Broomall, PA 19008 Greenville, SC 29607 Ft. Worth, TX 76117 (610) 356-6900 (864) 234-7011 (817) 831-0381...
  • Page 50 JACKSON MAINTENANCE & REPAIR CENTERS (USA) VIRGINIA WISCONSIN (cont) GCS Service, Inc. #18 Appliance Service Center, Inc. 5760 Northampton Blvd. 786 Morris Ave. Suite 106 Green Bay, WI 54304 Virginia Beach, VA 23455 (920) 496-9993 (757) 464-3500 (800) 236-0871 (800) 476-4278 (920) 496-9927 fax (757) 464-4106 fax WYOMING...
  • Page 51 JACKSON MAINTENANCE & REPAIR CENTERS (CANADA) Kontac Industries 6504 South Broadway Edmonton, AB T6B0E7 (780) 469-4869 (800) 661-2500 (780) 465-6937 fax Key Food Equipment Services #105-3728 North Fraser Way Burnaby, BC V5J5G1 (604) 433-4484 (800) 665-2655 (604) 433-4684 fax Choquette - CKS 2710 Lancaster Road Unit 119 Ottawa, OT K1B4T7...

  • Page 52: Electrical Schematic

    ELECTRICAL DIAGRAM All the dashed lines are options that are installed on a unit containing a booster tank.

This manual is also suitable for:

200b series200lt series

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