Page 1 ENGLISH CERUS X-DRIVE Installation and Operation Manual Firmware Version 1.2 franklin-electric.com...
Page 3 CERUS® X-DRIVE INSTALLATION AND OPERATION MANUAL Firmware Version 1.2 Franklin Electric Co., Inc.
Page 4 Under no circumstances, including but not limited to, negligence, shall Franklin Electric be liable for any direct, indirect, special, inciden- tal, consequential, or other damages, including, but not limited to, loss of data, property damage, or expense arising from, or in any way connected with, installation, operation, use, or maintenance of the product based on the material in this manual.
Page 5: Table Of Contents
TABLE OF CONTENTS PRODUCT INFORMATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12 Description - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12 Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -12 Models - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -13...
Page 6 External HOA switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45 NPN and PNP Digital Inputs Configuration - - - - - - - - - - - - - - - - - - - - - - - - - 46 DRIVE CONFIGURATION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47 Using the Keypad - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47 Home Screen Display Options - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 47...
Page 7 Tune motor control- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99 Setup Non-Franklin Electric PM Motors- - - - - - - - - - - - - - - - - - - - - - - - - - - 99...
Page 8 Multi-Drive Configurations - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107 Multi-Pump Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107 Method of Operation- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107 VFD Role Definitions for Multi-Drive Operation - - - - - - - - - - - - - - - - - - - - - 108 Sequence Assignment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 109...
Page 9 Frame B Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 194 Frame B and C Capacitor Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 195 Frame C Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 195 Frame D Heat Sink Fan - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 196...
Page 10 Failure to comply with national and local electrical and plumbing codes and within Franklin Electric recommendations may result in elec- trical shock or fire hazard, unsatisfactory performance, or equip- ment failure.
Page 11 SAFETY INSTRUCTIONS Product Specific Precautions Product Specific Precautions Risk of damage to drive or other equipment. • Install and wire VFD according to the instructions in this High voltages capable of causing severe manual. injury or death by electrical shock are •...
Page 12: Product Information
PRODUCT INFORMATION Description PRODUCT INFORMATION Description The Cerus X-Drive is a variable frequency drive (VFD) designed to control and protect three phase motors in industrial, municipal, and agricultural sites. The X-Drive family offers an extensive range of amperage and configuration options, making it versatile enough for nearly any constant or variable torque application. Industry standard application settings are pre-configured for submersible or centrifugal pumps, supply or exhaust fans, cooling towers, vacuum pumps, and constant torque, FE MagForce, and permanent magnet motors.
Page 13: Models
PRODUCT INFORMATION Models Models Model Number Codes Product Family: 3. Input Voltage Cerus X Drive series 2V = 200/230 V 4V = 460 V 2. Output Amperage Ratings: CXD-005A-2V 6V = 575 V 5 to 930 A Frame A Frame B Frame C Output Amp Rating Output Amp Rating...
Page 14: Applications
PRODUCT INFORMATION Applications Applications Application Options Reference • BAS controlled Refer to “Standard Operation with PID Feedback • Damper Control” on page 69 “Damper Control (HVAC Supply or Exhaust Fan • Smoke purge Applications)” on page • Fire mode (exhaust fans only) Refer to “Temperature Protection or PID Control •...
Page 15: Unpacking And Inspection
UNPACKING AND INSPECTION Transportation and Storage UNPACKING AND INSPECTION Transportation and Storage Risk of damage to VFD or other equipment. • Do not stack VFD boxes higher than standard 48 inches cube height when palleting for storage. • Do not place heavy items on VFD. •...
Page 16: Lifting
UNPACKING AND INSPECTION Unpacking 5. Some crates are secured with clips. Remove clips with a suitable prying tool. 6. Remove the crate cover, foam packing inserts, owner’s manual, and any other items inside the crate. Remove fasteners securing the drive to the pallet.
Page 17: Installation Planning
INSTALLATION PLANNING INSTALLATION PLANNING Risk of damage to VFD or malfunction can occur. • An incorrectly applied or installed VFD can result in system malfunction or reduction in product life as well as component damage. You must read and understand this manual thoroughly before pro- ceeding with installation.
Page 18: Basic Vfd Configuration
MCCB, Fuses, or Select circuit breakers or fuses in accordance with NEC and applicable local codes. Franklin Electric Manual Motor Start- Inline Magnetic Do not use input power contactor for frequent starting and stopping the VFD, otherwise Contactor VFD power components can be damaged.
Page 19: Physical Installation
PHYSICAL INSTALLATION Environmental Requirements PHYSICAL INSTALLATION Environmental Requirements Risk of damage to VFD or malfunction can occur due to improper handling, installation, or environment. • Do not mount VFD on equipment with excessive vibration. • Install in a location where temperature is within the range of product rating. •...
Page 20: Mounting The Drive
PHYSICAL INSTALLATION Mounting the Drive Mounting the Drive Risk of bodily injury or damage to drive or other equipment. • The drive should be mounted on a structure such as a wall or post capable of supporting the weight of the unit. Refer to “Specifications”...
Page 21: Mounting Frames A, B, And C
PHYSICAL INSTALLATION Mounting the Drive Mounting Frames A, B, and C These frames have four corner mounting holes on the drive. Refer to “Drive Dimensions” on page 28 for mounting hole locations and sizes. Have one person hold the drive in location while another installs the lag screws in each corner, ensuring they go into a solid stud or brace.
Page 22: Conduit Box Installation
PHYSICAL INSTALLATION Conduit Box Installation Conduit Box Installation Frames A, B and C do not require an added conduit box. Frames D0 and D Conduit Box Installation Loosen two lower drive cover screws. 2. Press the tabs on each side of the cover. 3.
Page 23: Frame E Conduit Box Installation
PHYSICAL INSTALLATION Conduit Box Installation Frame E Conduit Box Installation Loosen four lower drive cover screws. 2. Remove the cover. 3. Install the conduit box with six screws. Tighten to a torque of 24-26 kg-cm / 20.8-22.6 Ib-in. / 2.4-2.5 Nm. 4.
Page 24: Frame F Conduit Box Installation
PHYSICAL INSTALLATION Conduit Box Installation Frame F Conduit Box Installation Remove four lower drive cover screws. 2. Remove the cover from the drive. Remove four screws from the conduit box cover. 3. Align the conduit box flanges behind the flanges of the drive bottom.
Page 25: Frame G Conduit Box Installation
PHYSICAL INSTALLATION Conduit Box Installation Frame G Conduit Box Installation Loosen seven conduit box cover screws, slide it forward, and remove the cover. 2. Loosen four lower drive cover screws. Remove the cover. 3. Remove the eight screws identified. 4. Align the conduit box with the flanges of the drive. Reinstall the eight screws from step 3.
Page 26: Frame H Conduit Box Installation
PHYSICAL INSTALLATION Conduit Box Installation Frame H Conduit Box Installation Remove all screws hold- ing the covers of the conduit box kit and remove the covers. 2. Remove the screws shown from the bottom of the drive and remove the bracket. 3.
Page 27 PHYSICAL INSTALLATION Conduit Box Installation 4. Install the conduit box to the drive using the following screws and nuts tightened to a torque of: M6 Screws 1 - 6: 55-65 kg-cm / 47.7-56.4 Ib-in / 5.4-6.4 Nm M8 Screws 7 - 9 and Nuts 14 - 17: 100-110 kg-cm / 86.7-95.4 Ib-in / 9.8-10.8 Nm M10 Nuts 10 - 13: 250-300 kg-cm / 216.9-260.3 Ib-in / 24.5-29.4 Nm 5.
Page 28: Drive Dimensions
PHYSICAL INSTALLATION Drive Dimensions Drive Dimensions Frame A 1 - 130 mm (5.12 in) 6 - 170 mm (6.69 in) 7 - 45.8 mm (1.8 in) 2 - 116 mm (4.57 in) 8 - 22.2 mm (0.87 in) 3 - 250 mm (9.84 in) 9 - 34 mm (1.34 in) 4 - 236 mm (9.29 in) 5 - 6.2 mm (0.24 in)
Page 29 PHYSICAL INSTALLATION Drive Dimensions Frame C 1 - 250 mm (9.84 inches) 6 - 210 mm (8.27 inches) 2 - 231 mm (9.09 inches) 7 - 92.9 mm (3.66 inches) 3 - 400 mm (15.8 inches) 8 - 22.2 mm (0.87 inches) 4 - 381 mm (15 inches) 9 - 34 mm (1.34 inches) 5 - 8.5 mm (0.33 inches)
Page 30 PHYSICAL INSTALLATION Drive Dimensions Frame D 1 - 330 mm (13 in) 8 - 275 mm (10.8 in) 2 - 285 mm (11.22 in) 9 - 107 mm (4.22 in) 3 - 550 mm (21.7 in) 10 - 16 mm (0.63 in) 4 - 525 mm (20.7 in) 11 - 18 mm (0.71 in) 5 - 688 mm (27.1 in)
Page 31 PHYSICAL INSTALLATION Drive Dimensions Frame F 8 - 300 mm (11.8 in) 1 - 420 mm (16.5 in) 2 - 380 mm (16 in) 9 - 124 mm (4.9 in) 3 - 800 mm (31.5 in) 10 - 18 mm (0.71 in) 11 - 18 mm (0.71 in) 4 - 770 mm (30.3 in) 5 - 940 mm (37 in)
Page 32 PHYSICAL INSTALLATION Drive Dimensions Frame G 1 - 500 mm (19.7 in) 2 - 440 mm (17.3 in) 3 - 1000 mm (39.4 in) 4 - 963 mm (38 in) 5 - 1240 mm (49 in) 6 - 914 mm (36 in) 7 - 13 mm (0.51 in)/ - 26.5 mm (1.0 in) 8 - 397 mm (15.6 in)
Page 33 PHYSICAL INSTALLATION Drive Dimensions Frame H 13 - 1347 mm (53 in) 1 - 700 mm (27.6 in) 2 - 630 mm (24.8 in) 14 - 25 mm (1 in) 15 - 500 mm (19.7 in) 3 - 800 mm (31.5 in) 16 - 630 mm (24.8 in) 4 - 290 mm (11.4 in) 17 - 760 mm (30 in)
Page 34 PHYSICAL INSTALLATION Drive Dimensions Frame H (690 V) 1 - 700 mm (27.6 in) 11 - 25 mm (0.98 in) 2 - 630 mm (24.8 in) 12 - 500 mm (19.7 in) 19 21 3 - 800 mm (31.5 in) 13 - 630 mm (24.8 in) 4 - 1745 mm (68.7 in) 14 - 760 mm (30 in)
Page 35: Electrical Installation
ELECTRICAL INSTALLATION Wiring Guidelines ELECTRICAL INSTALLATION Wiring Guidelines Power Wires Motor Wires Risk of damage to VFD or malfunction can occur. Follow all wire routing and grounding instructions carefully. Inductive currents caused by parallel wiring, or close proximity between high voltage and control wiring can cause unexpected behaviors. •...
Page 36: Branch Circuit Protection
100,000 symmetrical amperes (rms) when protected by suitable Class J fuses. For rated fuse currents, refer to NEC Sec 430 and the Franklin Electric AIM Manual. When protected by a circuit breaker and placed in a panel, drive SCCR is as follows:...
Page 37 ELECTRICAL INSTALLATION Wiring Guidelines Input Current Model Class J Fuse Size Breaker Size Constant Torque Variable Torque 380V CXD-003A-4V 3.5 A 4.3 A 10 A 10 A CXD-004A-4V 4.3 A 6.0 A 10 A 10 A 480V CXD-005A-4V 5.9 A 8.1 A 15 A 15 A...
Page 38: Wire Sizing
For submersible pumps, install the output dV/dt filter for 800 ft (243.8 m). Motor Cable Lengths for Submersible Pumping Applications Refer to the Franklin Electric AIM Manual for wire gauge and distance information. Suggested Maximum Motor Cable Lengths for Non-Submersible Applications •...
Page 39: Power Wiring Connections
ELECTRICAL INSTALLATION Power Wiring Connections Power Wiring Connections Contact with hazardous voltage could result in death or serious injury. • Disconnect and lock out all power before installing or servicing equipment. • Always check if DC bus charge LED is off and DC voltage on the terminals DC (+1) and DC (-) is less than 30VDC before working on VFD wiring.
Page 40 ELECTRICAL INSTALLATION Power Wiring Connections Frame Maximum Terminal Wire Size Torque Frame A 17.4 in-lbs (1.96 Nm) 8 AWG Frame B 30.4 in-lbs (3.43 Nm) 4 AWG Frame C 69.4 in-lbs (7.84 Nm) 1/0 AWG Frame D0 2/0 AWG 69.4 in-lbs (7.84 Nm) Frame D 300 MCM or 4/0 AWG 156 in-lbs (18 Nm)
Page 41: Control Circuit Connections
ELECTRICAL INSTALLATION Control Circuit Connections Control Circuit Connections Terminal Identification 0-10V O pen 0-10V 0-10V 4-20mA AFM 1 AFM 2 AVI 1 0/4-20mA 0/4-20mA 4-20mA 0 -10V +24V COM FWD SGND AFM1 +10V AVI1 ACI STO1 STO2 +24 AFM2 ACM AVI2 SCM1 SCM2 DCM DCM REV SG+ SG–...
Page 42 ELECTRICAL INSTALLATION Control Circuit Connections 2. Digital Inputs & RS-485 Communication – These connections provide input for a wide selection of switches or programmable controls. Use shielded cable or twisted wires for 24 VDC digital control cir- cuits wiring and separate these wires from the main power and motor wiring and other high voltage circuits.
Page 43: Example Configurations
ELECTRICAL INSTALLATION Control Circuit Connections Example Configurations 4-20mA Speed Control Signal from an External BMS or PLC • Connect the BMS or PLC output signal to the ACI or AVI1 terminal. The ACI micro switch should be in the up position. If using the AVI1 terminal, the AVI1 micro 4-20 mA switch should be down.
Page 44: 4-20Ma Transducer With External 24 Vdc Power
ELECTRICAL INSTALLATION Control Circuit Connections 4-20mA Transducer with External 24 VDC Power Power Supply Transducer • Connect the transducer positive (Power) wire to the external source positive Power (+) [+24V]. Connect the external source negative to the VFD ACM terminal. •...
Page 45: Temperature Protection Or Pid Control With Pt-100 Or Ptc Sensor
ELECTRICAL INSTALLATION Control Circuit Connections Temperature Protection or PID Control with PT-100 or PTC Sensor • Connect the sensor Positive wire to the AFM2 terminal. Place the AFM2 micro Sensor AFM2 switch in the down position. AFM2 AVI1 • Connect the sensor Negative wire to the ACM terminal. AVI1 –...
Page 46: Npn And Pnp Digital Inputs Configuration
ELECTRICAL INSTALLATION Control Circuit Connections NPN and PNP Digital Inputs Configuration Cerus X-Series drive control can be configured to Sink (NPN) or Source (PNP) modes by providing proper wiring and installing/removing jumper on terminals +24, COM and DCM. +24 V +24 V Internal circuit Internal circuit...
Page 47: Drive Configuration
DRIVE CONFIGURATION Using the Keypad DRIVE CONFIGURATION Using the Keypad The ESC key returns to the Home LCD Display Screen Screen from any menu. Auto K / K Function Keys provide access to 6 0 .00 Hz The RUN LED indicates that power (F1) Jog Function, (F2) View is being sent to the motor.
Page 48: Setting Operating Parameters
DRIVE CONFIGURATION Setting Operating Parameters Setting Operating Parameters Enter Required Parameters Before Starting VFD Application Sel [SET–00]: Use the keypad to select the type of application the drive will control. When a selection has been made, application related parameters will be auto- matically updated to proper defaults.
Page 49: Verify Control Terminal Settings
DRIVE CONFIGURATION Setting Operating Parameters 8. Decel Time [SET–12]: The time in seconds to slow down from maximum frequency to stop. Recom- mended defaults are 2 seconds for submersibles and 30 seconds for surface/booster pumps. This set- ting is only effective when Stop Mode [SET–16] is set to 0_Decel to Stop. Additional deceleration curves can be added for more precise control through selected frequency ranges.
Page 50: Default Settings Table - Set Menu
DRIVE CONFIGURATION Default Settings Table - SET Menu Default Settings Table - SET Menu Parameters in highlighted rows are reset when the application is changed [SET–00]. Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump...
Page 51: Default Settings Table - Vfd Menu
DRIVE CONFIGURATION Default Settings Table - VFD Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce SET-47 HLD Select By Current By Current By Current By Current By Current By Current By Current By Current By Torque By Torque SET-48 HLD Level...
Page 52 DRIVE CONFIGURATION Default Settings Table - VFD Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan FE MagForce PM Motor Tower Pump Pump Pump Torque VFD-25 S Start Time 1 0 Sec 0 Sec 0 Sec 0 Sec 0 Sec 0 Sec 0 Sec...
Page 53: Default Settings Table - I/O Menu
DRIVE CONFIGURATION Default Settings Table - I/O Menu Default Settings Table - I/O Menu Parameters in highlighted rows are reset when the application is changed [SET–00]. Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan FE MagForce PM Motor Tower Pump Pump...
Page 54: Default Settings Table - Adv Menu
DRIVE CONFIGURATION Default Settings Table - ADV Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan FE MagForce PM Motor Tower Pump Pump Pump Torque IO-47 Relay RA1 Fault Fault Fault Fault Fault Fault Fault Fault Fault Fault IO-48 Relay RA2...
Page 55 DRIVE CONFIGURATION Default Settings Table - ADV Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan FE MagForce PM Motor Tower Pump Pump Pump Torque ADV-22 MMC Decel Time 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec 2 Sec...
Page 56: Default Settings Table - Prot Menu
DRIVE CONFIGURATION Default Settings Table - PROT Menu Default Settings Table - PROT Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce PROT-00 Decel Method Normal Normal Normal Normal Normal Normal Normal...
Page 57: Default Settings Table - Comm Menu
DRIVE CONFIGURATION Default Settings Table - COMM Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce By VFD By VFD By VFD By VFD By VFD By VFD By VFD By VFD By VFD By VFD...
Page 58: Default Settings Table - Plc Menu
DRIVE CONFIGURATION Default Settings Table - PLC Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce Comm-32 Product code Read Only Read Only Read Only Read Only Read Only Read Only Read Only Read Only...
Page 59: Default Settings Table - Option Menu
DRIVE CONFIGURATION Default Settings Table - Option Menu Exhaust Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan PM Motor Tower Pump Pump Pump Torque MagForce PLC-23 PLC Com Type Modbus 485 Modbus 485 Modbus 485 Modbus 485 Modbus 485 Modbus 485 Modbus 485 Modbus 485 Modbus 485 Modbus 485 PLC-24 PLC force to 0 PLC-25...
Page 60 DRIVE CONFIGURATION Default Settings Table - ADV2 Menu Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan Exhaust Fan FE MagForce PM Motor Tower Pump Pump Pump Torque ADV2-21 AVI2 Low Value ADV2-22 AVI2 Low % ADV2-23 AVI2 Mid Value ADV2-24 AVI2 Mid % ADV2-25 AVI2 High Value 10 V...
Page 61: Default Settings Table - Motor Menu
DRIVE CONFIGURATION Default Settings Table - Motor Menu Default Settings Table - Motor Menu Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan Exhaust Fan FE MagForce PM Motor Tower Pump Pump Pump Torque Motor-00 Motor A Tuning None None None None...
Page 62: Default Settings Table - Frequency Defaults With 50 Hz
DRIVE CONFIGURATION Default Settings Table - Frequency Defaults with 50 Hz Default Settings Table - Frequency Defaults with 50 Hz Cooling Centrifugal Submersible Vacuum Constant CODE Display Basic Supply Fan Exhaust Fan FE MagForce PM Motor Tower Pump Pump Pump Torque SET-13 Low Freq Limit...
Page 63: Installation Testing
INSTALLATION TESTING Rotation Check INSTALLATION TESTING Rotation Check Start VFD in forward direction and check the motor rotation. If the motor is running backwards, disconnect power to the VFD and reverse any two motor leads to change the motor rotation. •...
Page 64: Sleep Mode Check (Pump Applications)
INSTALLATION TESTING Sleep Mode Check (Pump Applications) Sleep Mode Check (Pump Applications) All default settings related to Sleep mode have been calculated for best system performance for most appli- cations. However, some well conditions may require a slight adjustment. During system setup it is recommended to test the Sleep feature by closing a main valve to simulate a no- demand condition.
Page 65: Operation
OPERATION Control Options OPERATION Control Options Hand/Auto Controls The drive can be operated in either HAND or AUTO mode as follows: • HAND mode runs the motor based on Hand Speed Ref [SET–09] (frequency source) and Hand Run Cmd [SET–10] (command source). The default for both settings are Keypad, which runs Auto K / K 6 0 .00 Hz...
Page 66 OPERATION Control Options • AVI2 Analog: Inputs from external controller, potentiometer, or other device. COM Card: Frequency input through communications protocol. • Hand Run Command [SET–10]: Source of Run Command in Hand mode. VFD starts based on run command from: •...
Page 67: Forward Or Reverse Selection
OPERATION Control Options Forward or Reverse Selection This feature provides the ability to change the rotation direction of a motor. There are dedicated inputs for forward and reverse. Only one input can be set to FWD and one input to REV (no overlapping). By default, FWD input is set to FWD and REV input to REV.
Page 68: Step Frequencies
OPERATION Control Options Step Frequencies The VFD can be operated in a selection of up to 15 user defined pre-set frequencies (speeds) through a com- bination of switched digital inputs [IO-21] ~ [IO-28]. These speeds are defined through parameters [VFD-04] to [VFD-18].
Page 69: Standard Operation With Pid Feedback Control
OPERATION Control Options When the drive is in AUTO mode, it runs the motor at a variable frequency based on information from the automation system through the input selected in Auto Speed Ref [SET–07]. Standard Operation with PID Feedback Control A PID controlled application, such as a fan system or a constant pressure pump system, uses feedback from a transducer to measure system performance against a user defined Setpoint (target) to control motor speed.
Page 70: Damper Control (Hvac Applications)
OPERATION Control Options Damper Control (HVAC Applications) The VFD can provide a relay output to open a damper before starting a fan motor. When Damper Control is enabled, the damper relay output is activated when the system receives a RUN command and the motor will start based on the following configurations: •...
Page 71: Pump Application Features
OPERATION Control Options FO Mode & Reset [IO–33]: Sets control method and reset method during FO. NOTE: This parameter overrides all non-critical faults. When FO is activated, the Auto Retry Delay [PROT-11] is ignored and the current fault, Auto Retry Delay [PROT-11], and Auto Restart counter will be reset. FO PID S-Point [IO–34]: Setpoint for PID operation during FO.
Page 72: Pipe Fill Feature
OPERATION Control Options Pipe Fill Feature This feature automates the process of building pressure in an empty pipe system at a reduced speed before the VFD switches to PID control. This can reduce water hammer in some systems, and can also help prevent an Underload fault if the drive runs for an extended period at low pressure.
Page 73 OPERATION Control Options or greater than for Higher, at or less than for Lower). When signal changes by Hysteresis value, VFD will stop. If at any point of VFD run mode, either Enable DI or Run command is deactivated, VFD will stop. NOTE: This feature does not work with 3-wire (push button station) control mode selection.
Page 74: Frequency Limits Controlled By Water (Analog) Level
OPERATION Control Options Frequency Limits Controlled by Water (Analog) Level This feature changes VFD or PID high frequency limit value (whichever is set as Auto Speed Reference) based on an Aux Input value. It can be used to limit pump speed in a constant pressure system by well or tank water level to help prevent over-pumping the source.
Page 75: Dual Demand Control With Pipe Leak Protection
OPERATION Control Options Dual Demand Control with Pipe Leak Protection The Dual Demand control mode was designed for pump systems with distinct high and low demand requirements and to provide Pipe Leak protection. If the pump is sized to supply water to a high demand system such as a pivot but at some point will supply a low demand line (sprinklers or a hose), the system can be quickly over-pressurized, and the pump will cycle because it is too big for this low demand system.
Page 76: Lubrication Relay
OPERATION Control Options Lubrication Relay The VFD has the capability to automatically activate a lubrication solenoid for line shaft turbine pumps. For industrial machines with an external lubrication supply, it can also activate it before starting the motor. Timers are available to enable lubrication before, during, and/or after running the motor, in any combina- tion.
Page 77: Timers
OPERATION Control Options The Anti-Jam feature can be used in submersible and grinding pump applications in locked impeller condi- tions. When enabled, it works in Auto and Hand modes, and the VFD will provide automatic anti-jam func- tion if a stall condition is detected. •...
Page 78: Auto Restart Timer After Faults
OPERATION Control Options Auto Restart Timer after Faults VFD provides ability to Auto-restart after time delay when tripped on fault. If at any time during the auto restart process the run command is removed, the timer will finish and reset the fault, but the VFD will not start until the run command is reapplied.
Page 79: Auxiliary Timer
OPERATION Control Options Auxiliary Timer The Aux Timer can activate a relay output based on an Aux Timer input source and Timer Type. The timer is enabled when any digital output is set to 39_Aux Timer Out. It works in any HOA and VFD mode (stop, running, fault, sleep, etc.) NOTE: Aux Timer operates independently of any feature or function of the drive.
Page 80: Performance Control Features
OPERATION Control Options Performance Control Features Acceleration/Deceleration Control Standard Rates The VFD accelerates and decelerates a motor in VFD control mode (PID is off) at a controlled rate based on the following parameters: Accel Time [SET–11]: Time in seconds for the drive to accelerate from 0 Hz to maximum frequency. Decel Time [SET–12]: When Stop Mode [SET–16] is set to Decelerate, time in seconds to slow down from maxi- mum frequency to 0 Hz.
Page 81: Analog Repeater Output
OPERATION Control Options Analog Repeater Output Analog signal repeater provides analog output signal scaled to selected analog input in any signal format. For example, if ACI is set to 2-10VDC and AO to 6_ACI, it will provide 0-10V or 4-20mA (whichever is selected) output scaled to 2-10V.
Page 82: Scheduling
OPERATION Control Options FDT-3: Select 4_FDT-3 for any relay output in FDT-3 [IO-47] ~ [IO-49]. It requires two following parameters for setup: [IO-54]+[IO-55] FDT-3 Frequency [IO-54]: VFD will acti- [IO-54]+[IO-55]-0.5Hz vate a selected relay during acceleration [IO-55] between frequencies [IO-54] + 0.5Hz and [IO-54]+0.5Hz [IO-54] + [IO-55].
Page 83 OPERATION Control Options Set the following parameters to activate programs: Program 1 Parameters: Program 1 Setting [ADV-56]: This setting selects the type of event Program 1 will activate, including: • 0_None: Scheduling program 1 is disabled. • 1_VFD Run: Provides Enable/Disable status to VFD run command. If any Program is set to 1_VFD Run and there is a Run Command in Auto Mode, the VFD will start only when the program reaches On Time [ADV-57] and will stop when it reaches OFF time [ADV-58].
Page 84 OPERATION Control Options Run Command examples using one program Example 1: Scheduled Run command is active from 5am to 1pm every Monday • Prog-1 Setting [ADV-56]: 1_VFD Run • Prog-1 On Time [ADV-57]: 05:00 Enable • Prog-1 Off Time [ADV–58]: 13:00 Sunday Monday Tuesday...
Page 85: Monitoring Functions
OPERATION Monitoring Functions Monitoring Functions Home Screen Status Displays The Home Screen displays default and user-selectable information about the opera- tional status of the VFD. The keypad ESC key returns to the Home Screen from any menu. K / K 6 0 .00 Hz Operating Status: This field indicates the system actions currently active.
Page 86: View Screens
OPERATION Monitoring Functions View Screens In addition to the Home Screen status information, nine predefined user information screens are available. From any menu location, press the keypad F2 key repeatedly to cycle through the view screens. View Screen 1: This screen displays the following: •...
Page 87 OPERATION Monitoring Functions View Screen 5: This screen displays the following: • Temperature of the IGBTs in °C • Temperature of the capacitors in °C. View Screen 6: This screen displays the following: • The actual output frequency (Hz) at the time •...
Page 88: Protection Features
OPERATION Protection Features Protection Features Signal Loss Protection for Analog Inputs Analog signal loss can be detected for signals with minimum values greater than zero (4-20mA and 2- 10VDC). NOTE: There is no signal loss protection for AVI2 input. ACI Signal Loss To enable Signal Loss Protection for an ACI input, adjust the following parameters: ACI Input Selection [IO–00]: Make sure input is set to the transducer’s signal type.
Page 89: Transducer Redundancy
OPERATION Protection Features Transducer Redundancy Transducer Redundancy allows two transducers to be wired to the VFD analog inputs and monitored simul- taneously. The main transducer works as PID feedback, while the other is a spare (reserve). If the reading from main transducer is abnormal, the reserved one replaces the main transducer. With transducer redundancy, the VFD can detect transducer failure at low and maximum signal and switch to the spare transducer.
Page 90: Motor Temperature Protection With Pt100 Or Ptc Sensor
OPERATION Protection Features Motor Temperature Protection with PT100 or PTC Sensor PT100 and PTC (Positive Temperature Coefficient) sensors relay motor temperature readings to the VFD, which, depending on its programming, can protect the motor by lowering output frequency, stopping oper- ation, etc.
Page 91 OPERATION Protection Features ACI Input Sel [IO-00] or AVI1 Input Sel [IO-05]: In the appropriate parameter (ACI or AVI1), set to 3_PTC. AFM1 Out Select [IO-59] or AFM2 Out Select [IO-61]: In the appropriate parameter (AFM1 or AFM2), set to 9_Constant Output.
Page 92: High Load Detection
OPERATION Protection Features High Load Detection High Load Detection (HLD) protects the VFD and equipment against damage from an over-torque condi- tion. Two options are available: Nominal Torque Percent High Load Torque Limit HLD Level [SET-48] Nominal Torque 100% Nominal Torque Load HLD Min [PROT-58] HLD Freq [SET-49] Base Freq [VFD-02]...
Page 93: Fine Tune Settings For Hld By Torque
OPERATION Protection Features Fine Tune Settings for HLD by Torque Verify accuracy of Motor FLA (SFA) [SET–03], Motor Voltage [SET–05], and VFD Base Freq [VFD–02]. These values determine nominal torque. 2. Adjust HLD Frequency [SET–49] to be equal to minimum operational frequency Low Freq Limit [SET–13] or PID Lo Hz Limit [SET–22].
Page 94: Fine Tune Settings For Uld By Torque
OPERATION Protection Features will be doubled. The VFD will continue restart attempts, doubling the timer value until it reaches 720 min- utes (12 hours). Then every restart will be in 720 min. ULD Recover Cnt [SET–46] displays the countdown before the next restart attempt.
Page 95: Broken Pipe Protection (For Pump Applications)
OPERATION Protection Features When No Flow Mode [IO–38] is set to 2_Sleep, the flow switch will become an additional condition for sleep mode. When VFD runs with PID control and determines that all sleep mode conditions are met and the flow switch is open during Sleep delay, VFD will go into sleep mode.
Page 96 OPERATION Protection Features...
Page 97: Advanced Application Options
ADVANCED APPLICATION OPTIONS Operation with Permanent Magnet Motors ADVANCED APPLICATION OPTIONS Operation with Permanent Magnet Motors Permanent magnet (PM) motors are different than induction motors in that PM motors have magnets installed in the rotor. A PM motor is more efficient than an induction motor because the PM motor does not need power to magnetize the rotor.
Page 98: Setup Fe Magforce Pump Motor
Operation with Permanent Magnet Motors Setup FE MagForce Pump Motor Franklin Electric MagForce motors use an internal permanent magnet motor (IPM) design with 4-pole con- struction and synchronous speed. This means the electrical frequency is the same speed as the shaft speed with no slip in the rotor.
Page 99: Motor Specific Parameters
Application [SET–00]: Set to option 9_PM Motor. This selection assumes the use of a 4-pole, 3-phase PM motor running at 120 Hz and automatically updates relevant parameters to the proper defaults. IMPORTANT: Do not use the FE MagForce selection with non-Franklin Electric permanent magnet motors.
Page 100: Permanent Magnet Specific Parameters
ADVANCED APPLICATION OPTIONS Operation with Permanent Magnet Motors Permanent Magnet Specific Parameters Enter motor parameters unique to the installation: • Control Method [Motor–05]: This should be 2_Sensorless Vector Control. • Motor Type [Motor–06]: Set to 1_PM-SPM or 2_PM-IPM. • Motor Poles [Motor–07]: Set the number of poles in the motor. (Poles = Base Freq x 120 / RPM.) PM Inertia [Motor–08]: If unknown, use the value calculated by the drive.
Page 101: Tune Motor Control - I/F Control
ADVANCED APPLICATION OPTIONS Operation with Permanent Magnet Motors Tune motor control - I/F Control Related parameters: • I/F Current [Motor-24]: Percentage of nominal motor current [SET-03] used to regulate AC current during I/F Control. • Freq I/F to PM [Motor-27]: When increasing frequency, the frequency to switch modes from I/F mode to PMSVC mode.
Page 102: Duplex Pump Configurations
ADVANCED APPLICATION OPTIONS Duplex Pump Configurations Duplex Pump Configurations Jockey Pump Control A Jockey pump system consists of high HP Main pump and low HP Jockey pump. The VFD that controls the main pump provides constant pressure control with PID loop for that pump and start signal via communica- tion or relay output for Jockey pump.
Page 103: Dual Pid Loop Control
ADVANCED APPLICATION OPTIONS Dual PID Loop Control Dual PID Loop Control Balancing Pressure in Large Systems Using Multiple Pumps X-Drive X-Drive X-Drive VFD-1 VFD-2 VFD-3 70 PSI 40 PSI 70 PSI 40 PSI 70 PSI 40 PSI Pump 1 Pump 2 Pump 3 PT1-PT3 are Discharge Pressure Transducers (PID 1) ST1-ST3 are Suction Pressure Transducers (PID 2)
Page 104: Using Dual Pids To Control Output When Pumping From A Tank Or Well
ADVANCED APPLICATION OPTIONS Dual PID Loop Control Using Dual PIDs to Control Output when Pumping from a Tank or Well 2ND PID: 1ST PID OFF MODE PID1: RUNNING SYNC RUNNING SYNC RUNNING SYNC SYNC STOP PID2: SYNC RUNNING SYNC RUNNING SYNC RUNNING RUNNING...
Page 105: Multi-Motor Configurations
ADVANCED APPLICATION OPTIONS Multi-Motor Configurations PID2 P-Gain [ADV2–39]: Default = 30% PID2 I-Gain [ADV2–40]: Default = 1 second. PID2 Low Limit [ADV2–41]: Set the minimum frequency for PID2 output. Range = [SET–22] to [ADV2–42]. PID2 High Limit [ADV2-42]: [ADV2–41] to [SET–23]. PID2 Stp Delay [ADV2–43]: Time to stop VFD when running on PID2 Low Limit [ADV2-41].
Page 106 ADVANCED APPLICATION OPTIONS Multi-Motor Configurations [ADV–21] value for [ADV–22] time and then activate relay output to start the first Lag Pump in sequence. After a non-adjustable 1 sec delay, the VFD will change [SET–23] to its original value and check for Lag Start/Stop conditions.
Page 107: Multi-Drive Configurations
ADVANCED APPLICATION OPTIONS Multi-Drive Configurations Multi-Drive Configurations Multi-Pump Application A multi-drive/pump configuration is ideal for a system that needs constant pressure with a wide range of flow, such as an MULTI-PUMP PERFORMANCE apartment building or a manufacturing facility. The use of multi- ple pumps and drives has the advantage of increased efficiency at both very low and very high flow rates, as compared to a sin- gle pump sized to accommodate typical usage.
Page 108: Vfd Role Definitions For Multi-Drive Operation
ADVANCED APPLICATION OPTIONS Multi-Drive Configurations VFD Role Definitions for Multi-Drive Operation X-Drives Multi-VFD pump system with full Master/Follower Control X-Drive X-Drive X-Drive X-Drive Cable Cable Cable VFD-1 VFD-2 VFD-4 VFD-3 Master/ Follower/ Follower/ Follower/ Follower Master Master Master Lead Lag1 Lag2 Standby1 Pump...
Page 109: Sequence Assignment
ADVANCED APPLICATION OPTIONS Multi-Drive Configurations Jockey: A Jockey is used to maintain system pressure in a low situation. Refer to “Jockey Pump Control” on page 102. • In a multi-drive system, the Jockey VFD ID is always the last one in the sequence and does not change roles during system alternation.
Page 110: Installation And Setup
ADVANCED APPLICATION OPTIONS Multi-Drive Configurations Installation and Setup Pressure Tank Pressure Gauge Pressure Relief Valve Pressure Transducer Check Valve Configuration Each pump in the system should be controlled by its own drive, using its own PID feedback loop. (See text for other control options for Lag and Jockey drives.) •...
Page 111: Multi-Drive Parameter Programming
ADVANCED APPLICATION OPTIONS Multi-Drive Configurations Multi-Drive Parameter Programming Set the following parameters to enable a multi-drive network. Because the Master could change, the best practice is to set all drives the same. Multi-VFD Set [ADV–35]: This setting defines the number of drives in the system, including Lead, Lag, Standby, and Jockey.
Page 112 ADVANCED APPLICATION OPTIONS Multi-Drive Configurations...
Page 113: Communications
COMMUNICATIONS FE Connect for Cerus X-Drive Mobile Application COMMUNICATIONS FE Connect for Cerus X-Drive Mobile Application The FE Connect app for X-Drive is an intuitive way to wirelessly configure and control your VFD. It provides features such as: • Simple, application-based setup for quick and easy startup •...
Page 114: Using The Mobile App
COMMUNICATIONS FE Connect for Cerus X-Drive Mobile Application Using the Mobile App Use the following procedure to program an X-Drive that has been paired with the app. Refer to “Navigating the Mobile App” on page 114 for detailed information on each screen. On the My Products screen, tap the name of the desired drive to connect to the device and enter the Dashboard.
Page 115: Dashboard Screen
COMMUNICATIONS FE Connect for Cerus X-Drive Mobile Application Dashboard Screen Active System Status 2. Active Output Status 3. Analog gauge showing output frequency or feedback value in PID mode. 4. Monitoring values, digital and analog inputs, and relays and analog outputs. 5.
Page 116: Drive Info Screen
COMMUNICATIONS FE Connect for Cerus X-Drive Mobile Application Drive Info Screen Provides firmware and hardware information 2. Check for Bluetooth Updates: allows updating Bluetooth option card firmware Reports Screen View reports for current location 2. Generate New Reports: creates reports with option of including Form 2207 for pumping applications NOTE: This screen can be viewed when disconnected from the drive.
Page 117: Support Screen
COMMUNICATIONS Modbus Communication Support Screen Grants direct telephone or email support. NOTE: This screen can be viewed when disconnected from the drive. About Screen Features Overview: provides brief description of the app 2. Terms of Use: the legal compliance in using the apps NOTE: this screen can be viewed when disconnected from the drive.
Page 118: Communication Parameters Setup
COMMUNICATIONS Modbus Communication Communication Parameters Setup • PLC Com Type [PLC–23]: Set to 0_Modbus 485. This enables Modbus on COM1 with the format RTU 8, N, 1. When Modbus is enabled, BACnet communication, and PLC communication are disabled on COM1. •...
Page 119: Modbus Commands And Data Addresses
COMMUNICATIONS Modbus Communication ModBus Commands and Data Addresses ModBus Display Name ModBus Display Name 8192 Run Command 8728 Reserved 8193 Frequency Command 8729 Counter Overload Time Percentage 8194 Fault Reset 8730 GFF Percentage 8448 Error Code 8731 DC Bus Ripple 8449 Drive Status 8732 PLC Register D1043 Data...
Page 120: Bacnet Communication
COMMUNICATIONS BACnet Communication BACnet Communication The VFD can be controlled and monitored through the BACnet MS/TP protocol over an RS-485 connection. The VFD operates as an MS/TP master device, for which the protocol can support addressing for up to 128 master devices in a single MS/TP network.
Page 121: Bacnet Device Id Setup
COMMUNICATIONS BACnet Communication BACnet Device ID Setup The BACnet Device Object Identifier is the combination of Device ID Lo [Comm-26] and Device ID Hi [Comm-27], used as a unique device number in the trunk. It must be within a range of 0 to 4194303. The calculation of the BACnet Device ID is [Comm-27] *1000 + [Comm-26].
Page 122: Commandable Binary Value Objects
COMMUNICATIONS BACnet Communication Object Number Object Name Object Description Unit AV 058 Motor Speed Actual Motor Speed AV 059 Kilowatts per hour AV 060 Step Frequency Step Frequency ID number – AV 061 AVI1 Input Value AVI1 Analog Input Reading AV 062 ACI Input Value ACI Analog Input Reading...
Page 123: Status Binary Value Objects
COMMUNICATIONS BACnet Communication Status Binary Value Objects Object Number Object Name Object Description BV 016 At CMD Freq 0_Out Frq ? CMD Frq1_Out Frq = CMD Frq BV 017 Direction 0_Forward 1_Reverse BV 018 Warning 0_None 1_Warning Active BV 019 Error/Fault 0_None 1_Error/Fault Active...
Page 124 COMMUNICATIONS BACnet Communication...
Page 125: Accessories
ACCESSORIES Optional Extension Cards ACCESSORIES Optional Extension Cards Contact with hazardous voltage could result in death or serious injury. • Disconnect and lock out all power before installing or servicing equipment. • Use extreme caution and take necessary safety measures if opening the cover at any time while drive is powered.
Page 126 ACCESSORIES Optional Extension Cards EMC-D42A Extension DC I/O Card: This card adds four Digital Inputs, (MI10–MI13) with COM common terminal and two polarity insensitive Transistor Outputs with Entrées CC MI10 MXM common terminal. MI11 MI10–MI13 inputs functionality is programmable through parameters [Option–00] to [Option-03].
Page 127: Extension Card Installation
ACCESSORIES Optional Extension Cards Extension Card Installation Risk of bodily injury or damage to drive or other equipment. Contact with hazardous voltage could result in death or serious injury. • Disconnect and lock out all power before installing or servicing equipment. •...
Page 128 ACCESSORIES Optional Extension Cards Frame D Frame E Frame F...
Page 129 ACCESSORIES Optional Extension Cards Frame G Frame H...
Page 130 ACCESSORIES Optional Extension Cards 4. Locate slot for card installation. a. RJ45 socket for digital keypad • For a CMC-EIP01 Ethernet Communication Card, connect the communication cable to this port. b. Communications card slot • Bluetooth • Ethernet Input/Output extension card slot d.
Page 131: Setup Optional Ethernet Communication Card
ACCESSORIES Optional Extension Cards Setup Optional Ethernet Communication Card Install the card following the instructions in “Extension Card Installation” on page 127. Verify card detection. • Check Com Card ID [Comm–30] to determine whether a Communications Card has been installed and recognized by the drive.
Page 132 ACCESSORIES Optional Extension Cards...
Page 133: Maintenance
MAINTENANCE Troubleshooting MAINTENANCE Troubleshooting Error Messages: When the drive detects a fault or warning, an error message displays on the screen showing the current problem condition. In some cases the fault can be cleared by pressing the STOP/RESET button. Fault Records: In addition, the drive records up to 30 of the most recent faults. These can be accessed by pressing the F3 key.
Page 134 MAINTENANCE Troubleshooting Fault Display Description ACE (88) Analog voltage input loss (2-10V signal) AVI loss Action and Reset Action level When the analog input is below AVI1 Loss Level [IO-07] (only detects 2-10V inputs) Action time After Loss Delay [IO-08] Related parameters AVI1 Loss Trip [IO-06];...
Page 135 MAINTENANCE Troubleshooting Fault Display Description bF (60) Brake transistor error (for models with built-in brake transistor) Braking fault Action and Reset Action level Hardware detection Action time Immediately Reset method Manually Reset condition Immediately Recorded Possible Causes Corrective Action • Hardware error •...
Page 136 MAINTENANCE Troubleshooting Fault Display Description CardiBTc (181) Bluetooth card error Internal BT Action and Reset Action level Hardware detection Action time Immediately Reset method Manually Related parameters Comm Card ID [Comm-30] Possible Causes Corrective Action • Improper card installation • Check card installation •...
Page 137 MAINTENANCE Troubleshooting Fault Display Description cd3 (35) W-phase current detection error when power is ON Ics sensor Err Action and Reset Action level Hardware detection Action time Immediately Reset method Cycle the power Recorded Possible Causes Corrective Action • Hardware failure •...
Page 138 MAINTENANCE Troubleshooting Fault Display Description cF1 (30) Internal memory cannot be programmed. EEPROM write err Action and Reset Action level Firmware internal detection Action time Immediately Reset method Press RESET key; Reset all parameters to default; If error still exists, please call Technical Support. Recorded Possible Causes Corrective Action...
Page 139 MAINTENANCE Troubleshooting Fault Display Description CldE (105) CANopen index error CAN bus Index Err Action and Reset Action level Software detection Action time Immediately Reset method Manually Reset condition Upper unit sends a reset package to clear this fault Recorded Possible Causes Corrective Action •...
Page 140 MAINTENANCE Troubleshooting Fault Display Description EF (49) Drive stops based on signal from an external device. External Fault Action and Reset Action level When a multi-function input terminal (MI1 to MI8) is set to 10_Ext Trip Terminal and the contact is closed, the AC motor drive stops output based on [IO-35] setting.
Page 141 MAINTENANCE Troubleshooting Fault Display Description EoL1 (22) Electronics thermal relay 1 protection. The drive coasts to stop once it activates. Thermal relay 1 Action and Reset Action level Start counting when output current > 105% of motor 1 rated current Action time [PROT-17] (if the output current is larger than 105% of motor 1 rated current again within 60 sec, the counting time reduces and is less than [PROT-17])
Page 142 MAINTENANCE Troubleshooting Fault Display Description Fire (74) A fault is occurring during Fireman's Override. Override Action and Reset Action level Fault occurring Fireman's Override operation. If a fault that enables Bypass, then it stays in fire alarm for [IO-73] and then Bypass is enable.
Page 143 MAINTENANCE Troubleshooting Fault Display Description GFF (4) One of the output terminals to motor is short-circuited. Ground Fault NOTE: Ground Fault protection is to protect the VFD and not designed to protect the user. Action and Reset Action level When output current exceeds [PROT-34] Action time After Gnd Fault Delay [PROT-35] Related parameters...
Page 144 MAINTENANCE Troubleshooting Fault Display Description Hd3 (39) Protection error of occ IGBT short-circuit detection when power is ON occ HW error Action and Reset Action level Hardware detection Action time Hd3 acts immediately when the drive detects the fault Reset method Power-off Reset condition Recorded...
Page 145 MAINTENANCE Troubleshooting Fault Display Description LvA (11) DC bus low voltage during acceleration Lv at accel Action and Reset Action level DC bus voltage is lower than LV Level [PROT-03] during acceleration Action time Immediately Related parameters LV Level [PROT-03] Reset method Manually or Automatically if in Auto mode and Auto Restart is enabled Reset condition...
Page 146 MAINTENANCE Troubleshooting Fault Display Description LvS (14) DC bus low voltage at stop Lv at Stop Action and Reset Action level DC bus voltage is lower than LV Level [PROT-03] at constant speed Action time Immediately Related parameters LV Level [PROT-03] Reset method Manually or Automatically if in Auto mode and Auto Restart is enabled and depending on voltage recovery level Reset condition...
Page 147 MAINTENANCE Troubleshooting Fault Display Description MVWV (184) Wrong software version of drive operating Multi-VFD. Software version of follower (this drive) is different from the M-VFD Wrong Ver master. Action and Reset Action level [VFD-49] different than master drive. To identify master drive, set [SET-58] to 23_Commu Role. On screen, 0=No Role, 1=Master, and 2=Follower.
Page 148 MAINTENANCE Troubleshooting Fault Display Description ocA (1) Output current exceeds 2.4 times of rated current during acceleration Oc at accel Action and Reset Action level 240% of rated current Action time Immediately Related parameters [ADV-06]; [PROT-07]; [PROT-39]; [PROT-42]; [MOTOR-05]; [MOTOR-17] Reset method Manually Reset condition...
Page 149 MAINTENANCE Troubleshooting Fault Display Description occ (5) Short-circuit is detected between upper bridge and lower bridge of the IGBT module Short Circuit Action and Reset Action level Hardware protection Action time Immediately Reset method Manually Reset condition Reset in 5 sec. after the fault is cleared Recorded Possible Causes Corrective Action...
Page 150 MAINTENANCE Troubleshooting Fault Display Description ocn (3) Output current exceeds 2.4 times of the rated current during constant speed. oc at normal SPD Action and Reset Action level 240% of rated current Action time Immediately Reset method Manually Reset condition Reset in 5 sec after the fault is cleared Recorded Possible Causes...
Page 151 MAINTENANCE Troubleshooting Fault Display Description oH1 (16) IGBT temperature exceeds the protection level IGBT over heat Action and Reset Action level When IGBT is higher than the [PROT-18] overheating protection level, oH1 error occurs instead of oH1 warning. Action time 100 ms Related parameters OH Warning [PROT-18] and Fan Control [PROT-45]...
Page 152 MAINTENANCE Troubleshooting Fault Display Description oH3 (24) Motor overheating (PTC/PT100). Fault treatment acts according to [PROT-19] Motor over heat Action and Reset Action level PTC value > [PROT-20] or [PT100] > [PROT-31] Action time Immediately Related parameters Fault treatment acts according to [PROT-19] Auto If [PROT-19] = 0, then oH3 is a “Warning”...
Page 153 MAINTENANCE Troubleshooting Fault Display Description OL-2 (27) When output current exceeds OL-2 Level [PROT-13] and exceeds over-load detection time Overload 2 [PROT-14], and when [PROT-12] is set to 2 or 4, the OL-2 error displays. Action and Reset Action level When [PROT-12] = 2 or 4, ot2 is a “Fault”, and the fault is recorded.
Page 154 MAINTENANCE Troubleshooting Fault Display Description OPHL (82) U phase lacked U phase output phase loss OPHL (83) V phase lacked V phase output phase loss OPHL (84) W phase lacked W phase output phase loss Action and Reset Action level [PROT-23] Action time [PROT-22]...
Page 155 MAINTENANCE Troubleshooting Fault Display Description OrP (15) Phase loss of power input Phase lacked Action and Reset Action level DC bus is lower than [PROT-06] and DC bus ripple is higher than [PROT-27] Action time Immediately Related parameters [PROT-28] determines fault function. [PROT-26] is period between checks. Reset method Manually Reset condition...
Page 156 MAINTENANCE Troubleshooting Fault Display Description ovA (7) DC bus over-voltage during acceleration. When ovA occurs, the drive closes the gate of the output, the motor runs ov at accel freely, and the display shows an ovA error. Action and Reset Action level 230V models: 410 VDC 460V models: 820 VDC...
Page 157 MAINTENANCE Troubleshooting Fault Display Description ovd (8) DC bus over-voltage during deceleration. When ovd occurs, the drive closes the gate of the output immediately, the ov at decel motor runs freely, and the display shows an ovd error. Action and Reset Action level 230V models: 410 VDC 460V models: 820 VDC...
Page 158 MAINTENANCE Troubleshooting Fault Display Description ovn (9) DC bus over-voltage at constant speed. When ovn occurs, the drive closes the gate of the output immediately, the ov at normal SPD motor runs freely, and the display shows an ovn error. Action and Reset Action level 230V models: 410 VDC...
Page 159 MAINTENANCE Troubleshooting Fault Display Description ovS (10) Over-voltage at stop ov at stop Action and Reset Action level 230V models: 410 VDC 460V models: 820 VDC 575V models: 1116 VDC 690V models: 1318 VDC Action time Immediately act when DC bus voltage is higher than the level Reset method Manually Reset condition...
Page 160 MAINTENANCE Troubleshooting Fault Display Description RoPd (89) Rotor position detection error protection Rotor Pos. Error Action and Reset Action level Software detection Action time Immediately Reset method Manually Reset condition Immediately Recorded Possible Causes Corrective Action • Motor cable is abnormal or broken •...
Page 161 MAINTENANCE Troubleshooting Fault Display Description SfLk (112) The drive has RUN command with output frequency, but the permanent magnetic motor does not turn. PMLess ShaftLock Action and Reset Action level Software detection Action time 3 sec. Reset method Manually Reset condition Immediately Recorded Possible Causes...
Page 162 MAINTENANCE Troubleshooting Fault Display Description STO (76) Safety Torque Off function active Action and Reset Action level Hardware detection Action time Immediately Auto When [PROT-36] = 1 and after STO error is cleared Reset method Manually When [PROT-36] = 0 and after STO error is cleared Reset condition Reset only after STO error is cleared Recorded...
Page 163 MAINTENANCE Troubleshooting Fault Display Description TRAP (93) CPU instruction error CPU Trap 0 error Action and Reset Action level Hardware detection Action time Immediately Reset method Cycle the power Recorded Possible Causes Corrective Action • Hardware failure • Check wiring and grounding for possible interference •...
Page 164: Diagnostic Warning Codes
MAINTENANCE Troubleshooting Diagnostic Warning Codes Warning Display Description ACILoss (12) Analog current input loss, including all 4-20 mA and 2-10V signals. AVILoss (138) Analog Loss Action and Reset Action condition When the analog input is below Loss Level (only detects 4-20 mA and 2-V inputs). Action time After ACI Loss Delay [IO-03] Related parameters...
Page 165 MAINTENANCE Troubleshooting Warning Display Description CAdn (41) CANopen station address error (only supports 1–127) CAN/S Address Action and Reset Action condition CANopen station address error Action time Immediately displays when the fault is detected Reset method Manually Reset condition [ADV-03] = 7 Recorded When [SET-08] does not equal 3, CAdn is a “Warning”...
Page 166 MAINTENANCE Troubleshooting Warning Display Description CE1 (1) Comm. Error 1 RS-485 Modbus illegal function code CE2 (2) Comm. Error 2 RS-485 Modbus illegal data address CE3 (3) Comm. Error 3 RS-485 Modbus illegal data value CE4 (4) Comm. Error 4 RS-485 Modbus data is written to read-only address Action and Reset Action condition...
Page 167 MAINTENANCE Troubleshooting Warning Display Description CFrn (42) CANopen memory error CAN/S FRAM fail Action and Reset Action condition When the user update firmware version of the control board, the FRAM internal data will not be changed, then CFrn fault will occur. Action time Immediately act when the fault is detected Reset method...
Page 168 MAINTENANCE Troubleshooting Warning Display Description CIdn (40) CANopen Index error CAN/S Idx exceed Action and Reset Action condition CANopen communication Index error Action time Immediately displays when the fault is detected Reset method Manually Reset condition Upper unit sends a reset package to clear this fault Recorded When [SET-08] does not equal 3, CIdn is a warning and isn’t recorded.
Page 169 MAINTENANCE Troubleshooting Warning Display Description CPLS (94) Copy PLC Capacity size error Copy PLC Pass Size Action and Reset Action condition Software detection Action time Immediately Reset method Manually Reset condition Directly resets Recorded Possible Causes Corrective Action • The PLC copied to the drive exceeds the •...
Page 170 MAINTENANCE Troubleshooting Warning Display Description CSbn (44) CANopen SDO receives register overflow CAN/S Buf over Action and Reset Action condition The upper unit sends too much SDO and causes buffer overflow Action time Immediately displays when the fault is detected Reset method Automatically Reset condition...
Page 171 MAINTENANCE Troubleshooting Warning Display Description dEb (123) Deceleration energy backup Dec. Energy back Action and Reset Action condition Software detection Action time Related parameters 0: Disable 1: dEb with auto accel./decel., the output frequency will note return after power reply. 2: dEb with auto accel./decel., the output frequency will return after power reply.
Page 172 MAINTENANCE Troubleshooting Warning Display Description ECbY (88) Communication card busy: too much packets are received ExCom Busy Action and Reset Action condition Software detction Action time Reset method Manually Reset condition Recorded Possible Causes Corrective Action • Communication packets are too much •...
Page 173 MAINTENANCE Troubleshooting Warning Display Description ECEF (80) Ethernet cable is not connected ExCom Link Fail Action and Reset Action condition Hardware detection Action time Immediately Reset method Manually Reset condition Recorded Possible Causes Corrective Action • Ethernet cable is loose •...
Page 174 MAINTENANCE Troubleshooting Warning Display Description ECio (77) IO connection break off ExCom IONet brk Action and Reset Action condition IO connection between the communication card and the master is broken off Action time Immediately Reset method Manually Reset condition Immediately Recorded Possible Causes Corrective Action...
Page 175 MAINTENANCE Troubleshooting Warning Display Description ECnP (74) There is no power supply on the DeviceNet ExCom No power Action and Reset Action condition There is no power supply on the DeviceNet Action time Immediately Reset method Re-power Reset condition Immediately Recorded Possible Causes Corrective Action...
Page 176 MAINTENANCE Troubleshooting Warning Display Description ECo1 (85) Ethernet/IP exceeds maximum communication value ExCom EIP over Action and Reset Action condition Hardware detection Action time Immediately Reset method Manually Reset condition Immediately Recorded Possible Causes Corrective Action • The Master communication value is •...
Page 177 MAINTENANCE Troubleshooting Warning Display Description ECrF (83) Communication card returns to the default setting ExCom Rtn def Action and Reset Action condition Communication card returns to the default setting Action time Reset method Automatically Reset condition Immediately Recorded Possible Causes Corrective Action •...
Page 178 MAINTENANCE Troubleshooting Warning Display Description ictn (101) Internal communication time-out InrCOM Time Out Action and Reset Action condition When [PLC-23]= (-1) – (-10) (no -9) and the internal communication between Master and Follower is abnormal. Action time Immediately Related parameters [PLC-23] and [Comm-02] Reset method Automatically...
Page 179 MAINTENANCE Troubleshooting Warning Display Description oH1 (9) The AC motor drive detects over-heating of IGBT Over heat 1 Warn Action and Reset Action condition The AC motor drive detects over-heating of IGBT, and over the protection level of oH1 warning. When [PROT-18] is higher than the IGBT over-heating level, the drive shows oH1 error without displaying oH1 warning.
Page 180 MAINTENANCE Troubleshooting Warning Display Description oH3 (22) Motor over-heating warning. The AC motor drive detects the temperature inside the motor is too high Motor Over Heat Action and Reset Action condition PTC input level > [PROT-20] (default = 50%) PT100 input level > [PROT-31] (default = 7 V) Action time Immediately Related parameters...
Page 181 MAINTENANCE Troubleshooting Warning Display Description OPHL (28) Output phase loss Output PHL Warn Action and Reset Action condition [PROT-23] Action time Related parameters [PROT-21] Reset method Set [PROT-21] = 0_Alarm and Run and stop the drive Reset condition Immediately Recorded Possible Causes Corrective Action •...
Page 182 MAINTENANCE Troubleshooting Warning Display Description oSPD (17) Over speed warning Over Speed Warn Action and Reset Action condition The encoder feedback speed Action time Reset method Automatically Reset condition When drive stops, warning clears Recorded Possible Causes Corrective Action • Improper setting for FOC bandwidth of •...
Page 183 MAINTENANCE Troubleshooting Warning Display Description PCAd (67) CANopen Master station address error CAN/M Address Action and Reset Action condition When the CANopen master detects an incorrect or repeated station address from the Follower, the PCAd warning dis- plays. Action time Immediately displays when the fault is detected Reset method Automatically...
Page 184 MAINTENANCE Troubleshooting Warning Display Description PCGd (61) CANopen Master guarding error CAN/M Guard err Action and Reset Action condition When CANopen Master Node Guarding detects that one of the Followers does not response, the PCGd warning will display Action time Immediately displays when the fault is detected Reset method Automatically...
Page 185 MAINTENANCE Troubleshooting Warning Display Description PCSF (65) CANopen Master SDO overflow CAN/M SDO over Action and Reset Action condition When the CANopen master transmits too much SDO that causes buffer overflow, the PCSF warning displays Action time Immediately displays when the fault is detected Reset method Cycle the power or stop the PLC and run the PLC again Reset condition...
Page 186 MAINTENANCE Troubleshooting Warning Display Description PHL (19) Input phase loss warning Phase Loss Warn Action and Reset Action condition One of the phases outputs less than [PROT-23] Action time [PROT-22] Related parameters [PROT-21] = 0 Reset method Automatically Reset condition After the drive stops Recorded Possible Causes...
Page 187 MAINTENANCE Troubleshooting Warning Display Description PLCr (58) PLC MCR command error PLC MCR error Action and Reset Action condition The MC command is detected during PLC operation, but there is no corresponded MCR command. Action time Immediately Reset method Check if the program is correct and re-download the program. Reset condition Recorded Possible Causes...
Page 188 MAINTENANCE Troubleshooting Warning Display Description PLEd (57) PLC end command is missing No end command Action and Reset Action condition The “End” command is missing until the last command is executed, the PLEd warning shows Action time Immediately Reset method Check if the program is correct and re-download the program.
Page 189 MAINTENANCE Troubleshooting Warning Display Description PLor (54) PLC register overflow Buf overflow Action and Reset Action condition When PLC runs the last command and the command exceeds the maximum capacity of the program, the PLor warning shows. Action time Immediately displays when the fault is detected Reset method Automatically Reset condition...
Page 190 MAINTENANCE Troubleshooting Warning Display Description PLSF (60) PLC scan time exceeds the maximum allowable time Scan time fail Action and Reset Action condition The PLC scan time exceeds the maximum allowable time (400 ms) Action time Immediately Reset method Check if the program is correct and re-download the program Reset condition Recorded Possible Causes...
Page 191 MAINTENANCE Troubleshooting Warning Display Description SE1 (7) Keypad COPY error 1: Keypad copy time-out Save Error 1 Action and Reset Action condition The keypad does not transmit the COPY command to the drive, and does not transmit any data to the drive again in 10 ms at the time you copy the parameters to the drive.
Page 192 MAINTENANCE Troubleshooting Warning Display Description SpdR (105) Estimated speed is in a reverse direction with motor actual running direction Est-Speed REV Action and Reset Action condition Software detection Action time Reset method Manually Reset condition Immediately Recorded Possible Causes Corrective Action •...
Page 193 MAINTENANCE Troubleshooting Warning Display Description Vivd (130) For Multi-drive operation, at least one follower is connected but the settings on the follower are invalid compared to VFD-N Invalid the master (this drive). Action and Reset Action condition A follower settings of [ADV-35], [ADV-36], [SET-07], and [SET-17] different than master drive (this drive). To identify master drive, set [SET-58] to 23_Commu Role.
Page 194: Fan Replacement
MAINTENANCE Fan Replacement Fan Replacement Risk of bodily injury or damage to drive or other equipment. Contact with hazardous voltage could result in death or serious injury. • Disconnect and lock out all power before installing or servicing equipment. • Do not attempt to replace fans until power has been removed and 10 minutes have passed to allow internal voltage to discharge.
Page 195: Frame B And C Capacitor Fan
MAINTENANCE Fan Replacement Frame B and C Capacitor Fan Disconnect fan power connector. 2. Lift the fan out using a flathead screwdriver. Frame C Heat Sink Fan Some Frame C models use one fan and some use two. Before removing fans, remove the cover using a flathead screwdriver. 2.
Page 196: Frame D Heat Sink Fan
MAINTENANCE Fan Replacement Frame D Heat Sink Fan Remove four screws to release and slide out the fan assembly. When replacing screws, tighten to a torque of 20.8 to 22.1 in-lbs (2.35 to 2.5 Nm). 2. Disconnect the power connectors before completely removing the fan. Frame D Capacitor Fan Remove two screws and press the tabs on both sides to remove the lower cover.
Page 197: Frame E Heat Sink Fan
MAINTENANCE Fan Replacement Frame E Heat Sink Fan Frame E models use multiple heat sink fan styles. Be sure to order the correct part when replacing the fan. Remove four screws to release and slide out the fan assembly. When replacing screws, tighten to a torque of 20.8 to 22.1 in-lbs (2.35 to 2.5 Nm).
Page 198: Frame F Heat Sink Fan
MAINTENANCE Fan Replacement Frame F Heat Sink Fan Remove four screws to release and slide out the fan assembly. When replacing screws, tighten to a torque of 10.4 to 13 in-lbs (1.18 to 1.47 Nm). 2. Disconnect the power connectors before completely removing the fan. Frame F Capacitor Fan Remove four screws and remove the lower cover.
Page 199: Frame G Heat Sink Fan
MAINTENANCE Fan Replacement Frame G Heat Sink Fan Remove four screws and remove the lower cover. When replacing screws, tighten to a torque of 10.4 to 13 in-lbs (1.18 to 1.47 Nm). 2. Remove eight screws from the top cover. When replacing screws, tighten to a torque of 30 to 34.5 in- lbs (3.4 to 3.9 Nm).
Page 200: Frame H Heat Sink Fan
MAINTENANCE Fan Replacement Frame H Heat Sink Fan Remove four screws and remove the lower front cover. When replacing screws, tighten to a torque of 12 to 14 in-lbs (1.37 to 1.57 Nm). 2. Remove eight screws and remove the upper front cover. When replacing screws, tighten to a torque of 20.8 to 22.1 in-lbs (2.35 to 2.5 Nm).
Page 201: Parameter Reference Tables
PARAMETER REFERENCE TABLES Parameter Descriptions > SET Menu PARAMETER REFERENCE TABLES Parameter Descriptions > SET Menu AR = Adjustable while Running. CODE Display Name Range Description SET-00 0000 N Application Sel 0_Basic Mechanical application the VFD is running; should be set first during VFD 1_Supply Fan programming.
Page 202 PARAMETER REFERENCE TABLES Parameter Descriptions > SET Menu CODE Display Name Range Description SET-09 0009 N Hand Speed Ref 0_Keypad Source of speed reference when in Hand mode. 1_RS485 Serial 0_Keypad input. 2_AVI1 Analog 1_RS-485 Interface 3_ACI Analog 2, 3, 4_Analog input from BMS, PLC, Potentiometer or other control device. 4_AVI2 Analog 5_Communications card control.
Page 203 PARAMETER REFERENCE TABLES Parameter Descriptions > SET Menu CODE Display Name Range Description SET-19 0019 N PID F/B Unit 0_PSI Measurement unit selection for feedback signal. 1_inWC 2_Feet 4_CFM 5_GPM 7_Cust 8_inHg 10_mBar 11_Bar 12_kPa 13_C 14_LPM 15_CMH SET-20 0020 N PID F/B Max 0.0 to 32767 PID feedback transducer maximum range SET-21...
Page 204 PARAMETER REFERENCE TABLES Parameter Descriptions > SET Menu CODE Display Name Range Description SET-40 0040 Y OverPress Level 0.0 to [SET-20] ([SET-19] Unit) Level the process signal (pressure) reaches to cause an overpressure condi- tion. SET-41 0041 N ULD Select 0_Disabled Underload Detection protects against conditions such as a dry well, broken 1_By Current...
Page 205 PARAMETER REFERENCE TABLES Parameter Descriptions > SET Menu CODE Display Name Range Description SET-58 0058 Y Display Line 3 0_Output Current (A) Sets the parameter to display on third line of keypad. The new selection will 1_Counter value (c) be shown when VFD power is cycled or keypad is disconnected and recon- 2_Output Freq (H) nected again.
Page 206: Parameter Descriptions > Vfd Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > VFD Menu Parameter Descriptions > VFD Menu AR = Adjustable while Running. CODE Bus AR Display Name Range Description VFD-00 0256 N VFD Max Freq 0 to 599 Hz The highest frequency (speed) allowable when running a motor. If running a FE MagForce pump, this should be set to the calculated slip frequency cor- responding to the target pump RPM.
Page 207 PARAMETER REFERENCE TABLES Parameter Descriptions > VFD Menu CODE Display Name Range Description VFD-24 0280 Y DEC-4 Time 0.0 to 6000 sec VFD will switch to ACC/DEC4 when DIs set to XCEL-L and XCEL-M are activated. VFD-25 0281 Y S Start Time 1 0.0 to (variable) sec ACC S-Curve Start starting Time-1 Frequency...
Page 208 PARAMETER REFERENCE TABLES Parameter Descriptions > VFD Menu CODE Display Name Range Description VFD-46 0302 N ID Code Displays the identity code of the VFD (Read Only). 0_None 4_1 HP (0.75kW), 230 V 5_1 HP (0.75kW), 460V 6_2 HP (1.5kW), 230V 7_2 HP (1.5kW), 460V 8_3 HP (2.2kW), 230V 9_ 3HP (2.2kW), 460V...
Page 209 PARAMETER REFERENCE TABLES Parameter Descriptions > I/O Menu CODE Display Name Range Description VFD-46 0302 N ID Code Displays the identity code of the VFD (Read Only). 686_265HP (200kW), 690V 687_333HP (250kW), 690V (Cont.) VFD-47 0303 N VFD Rated Amps (Variable) Current rating of drive with respect to Light Duty and Normal Duty [VFD-35] (Read Only).
Page 210: Parameter Descriptions > I/O Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > I/O Menu CODE Mod Display Name Range Description IO-06 0518 Y AVI1 Loss Trip 0_Disable Selects operation when AVI1 signal is lost. 1_Hold Speed 1_VFD runs at previous speed (2 sec before signal loss) 2_Stop/Start 2_VFD will restart when signal is restored 3_Trip Stop...
Page 211 PARAMETER REFERENCE TABLES Parameter Descriptions > I/O Menu CODE Display Name Range Description IO-21 0533 Y MI1 Define 0_No Function MI1 Default = Speed-L 1_Speed-L 1_Multi-step speed command 1 2_Speed-M 2_Multi-step speed command 2 3_Speed-H 3_Multi-step speed command 3 4_Speed-X 4_Multi-step speed command 4 5_Fault Reset 5_Use to reset fault after cause is corrected...
Page 212 PARAMETER REFERENCE TABLES Parameter Descriptions > I/O Menu CODE Display Name Range Description IO-33 0545 N FO Mode & Reset 0_PID Off Manual Sets control method and reset method for Fireman’s Override mode. For 1_PID Off Auto example, 1_PID Off Auto: FO mode no-PID and auto return to normal opera- 2_PID On Manual tion.
Page 213 PARAMETER REFERENCE TABLES Parameter Descriptions > I/O Menu CODE Mod Display Name Range Description IO-47 0559 Y Relay RA1 0_No Function RA1 Default = Fault 1_Run 1_During Run Mode 2_FDT-1 2_When frequency reference value is achieved 3_FDT-2 3_On above [IO-52] freq and Off below [IO-52] - [IO-53] freq 4_FDT-3 4_On above [IO-54] freq and Off below [IO-54] + [IO-55] freq 5_FDT-4...
Page 214 PARAMETER REFERENCE TABLES Parameter Descriptions > I/O Menu CODE Display Name Range Description IO-53 0565 Y FDT-2 Bandwidth 0.0 to 600 Hz This is the hysteresis value to deactivate the relay. IO-54 0566 Y FDT-3 Frequency 0.0 to 600 Hz VFD will activate a selected relay during acceleration between frequencies [IO-54] + 0.5Hz and [IO-54] + [IO-55].
Page 215 PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE Menu CODE Mod Display Name Range Description IO-74 0586 N D-Inputs State 0000h - FFFFh Digital Inputs State: Displays status of digital inputs numbered in hex for- mat. The input status is in binary format. Empty box indicates that N.O. DI is deactivated and solid box that it is activated.
Page 216: Parameter Descriptions > Advance Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE Menu CODE Display Name Range Description ADV-06 0774 Y Acc/Dec Type 0_Linear Acc/Dec Provides automated acceleration and deceleration with stall prevention. 1_Auto Acc/L-Dec 0_Linear Acc/Dec: Accelerates and decelerates according to the setting of 2_L-Acc/Auto Dec [SET-11] ~ [SET-12] and [VFD-19] ~ [VFD-24].
Page 217 PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE Menu CODE Display Name Range Description ADV-06 0774 Y Acc/Dec Type 0_Linear Acc/Dec Provides automated acceleration and deceleration with stall prevention. 1_Auto Acc/L-Dec 0_Linear Acc/Dec: Accelerates and decelerates according to the setting of 2_L-Acc/Auto Dec [SET-11] ~ [SET-12] and [VFD-19] ~ [VFD-24].
Page 218 PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE Menu CODE Display Name Range Description ADV-26 0794 Y Lead Freq Bump 0.0 to ([SET-23] *0.4 Hz) PID Low Freq Limit increase value with MMC Accel Time [ADV-27] at Lag pump stop to prevent system underpressure condition. This parameter is used for [ADV-10] selection 3_Lead-Lag MMC control.
Page 219 PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE Menu CODE Display Name Range Description ADV-36 0804 N Standby Pumps 0 to 6 Defines the number of Standby pumps/drives that will be assigned. The maximum entry is equal to the total number of drives less the Master and less the Jockey (if enabled).
Page 220: Parameter Descriptions > Protection Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > Protection Menu CODE Display Name Range Description ADV-53 0821 Y Main Stp Delay 1 to 65535 sec Time delay before main pump stops when all conditions have been met. ADV-55 0823 Y AVR Select 0_Enable AVR Auto Voltage Regulation Select automatically regulates the drive output 1_Disable AVR...
Page 221 PARAMETER REFERENCE TABLES Parameter Descriptions > Protection Menu CODE Display Name Range Description PROT-03 1027 Y LV Level (Varies with VFD rating) Sets the Low Voltage (Lv) level. Recommended setting is motor voltage minus 10%. If incoming power varies too much, the setting may need to be 15% less than motor voltage.
Page 222 PARAMETER REFERENCE TABLES Parameter Descriptions > Protection Menu CODE Display Name Range Description PROT-18 1042 Y OH Warning 0.0 to 110.0 °C Set Heat Sink Over Heat Warning level. When temperature exceeds 110 °C, the drive stops with an IGBT over-heat fault. Cooling fan is activated when temperature reaches 15 °C less than value.
Page 223: Parameter Descriptions > Comm Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > COMM Menu CODE Display Name Range Description PROT-43 1067 Y Spd Search Gain 1 to 200% Speed search gain: Voltage gain percentage for speed search operation. Reduce value if overload or over-current fault occurs. PROT-44 1068 Y IPF Restart Dly 0.0 to 5.0 sec Delay for restart after an Instantaneous Power Failure.
Page 224 PARAMETER REFERENCE TABLES Parameter Descriptions > COMM Menu CODE Display Name Range Description Comm-06 1286 N Main Frequency 0.00 to 599.00 Hz When Auto Speed Ref [SET-07] is set to 5_RS485 Interface, the last frequency command is stored in this parameter. After rebooting from an abnormal turn-off or momentary power loss, the VFD will continue operation with last frequency.
Page 225 PARAMETER REFERENCE TABLES Parameter Descriptions > COMM Menu CODE Display Name Range Description Comm-42 1322 Y Address Mask 1 0 to 65535 First (most significant) octet of Mask address. (0-255) XXX.---.---.--- Comm-43 1323 Y Address Mask 2 0 to 65535 Second octet of Mask address.
Page 226: Parameter Descriptions > Plc Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > PLC Menu Parameter Descriptions > PLC Menu CODE Display Name Range Description PLC-00 1536 DI used by PLC 0 to 65535 Status of PLC external input terminal. PLC-01 1537 DO used by PLC 0 to 65535 Status of PLC external output terminal.
Page 227: Parameter Descriptions > Option Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > Option Menu Parameter Descriptions > Option Menu AR = Adjustable while running. CODE Display Name Range Description Option-00 1792 N M10 Define 0_No Function MI1 Default = Speed-L 1_Speed-L 1_Multi-step speed command 1 2_Speed-M 2_Multi-step speed command 2 3_Speed-H 3_Multi-step speed command 3...
Page 228 PARAMETER REFERENCE TABLES Parameter Descriptions > Option Menu CODE Display Name Range Description Option-06 1798 N Relay exp. RA10 0_No Function RA1 Default = Fault 1_Run 1_During Run Mode 2_FDT-1 2_When frequency reference value is achieved 3_FDT-2 3_On above [IO-52] freq and Off below [IO-52] - [IO-53] freq 4_FDT-3 4_On above [IO-54] freq and Off below [IO-54] + [IO-55] freq 5_FDT-4...
Page 229: Parameter Descriptions > Advance 2 Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE 2 Menu CODE Display Name Range Description Option-17 1809 N IO Card Type 0_No Card Defines I/O card type. 1_EMC-BPS01 4_EMC-D611A 5_EMC-D42A 6_EMC-R6AA Parameter Descriptions > ADVANCE 2 Menu AR = Adjustable while running. CODE Display Name Range...
Page 230 PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE 2 Menu CODE Display Name Range Description ADV2-24 2072 Y AVI2 Mid % -100 to 100% Frequency output corresponding to [ADV2-23] input. ADV2-25 2073 Y AVI2 High Value 0.00 to 10.0 V Highest analog input value for AVI2 that corresponds to frequency output of [ADV2-26].
Page 231 PARAMETER REFERENCE TABLES Parameter Descriptions > ADVANCE 2 Menu CODE Display Name Range Description ADV2-50 2098 Y L-L Wake Time 0 to 6000 sec (Low to Low Demand) is an adjustable setting for Low to Low Demand wake up time, which should be determined during system startup. It is recommended to set time in this parameter to 20-30% greater value than [ADV2-47] shows for proper Pipe Leak protection operation.
Page 232: Parameter Descriptions > Motor Menu
PARAMETER REFERENCE TABLES Parameter Descriptions > Motor Menu CODE Display Name Range Description ADV2-63 2111 N Trigger Source 0_PIB F/B This setting selects what will be the trigger for a tank fill, drain, or level 1_Aux AI control (analog trigger). 0_The trigger will be standard PID loop feedback value 1_The trigger will be an auxiliary input ADV2-64 2112...
Page 233 PARAMETER REFERENCE TABLES Parameter Descriptions > Motor Menu CODE Display Name Range Description Motor-20 2324 Y Slip Dev Det T 0.0 to 10.0 sec The duration that the slip percentage has to be at before causing over slip trip. Motor-21 2325 Y Over Slip Trip 0_Alarm and Run Operation when over slip trip occurs.
Page 234 PARAMETER REFERENCE TABLES Parameter Descriptions > Motor Menu...
Page 235: Specifications
SPECIFICATIONS Common Specifications SPECIFICATIONS Common Specifications Cooling Method Forced air cooling by internal fans Short Circuit Rating The drive is suitable for use on a circuit capable of delivering not more than 100,000 symmetrical amperes (rms) when protected by suitable Class J fuses. Agency Approvals UL and cUL listed, CE, marked.
Page 236: Class 1~125Hp (0.75~90Kw)
SPECIFICATIONS 200~230V Class 1~125HP (0.75~90kW) 200~230V Class 1~125HP (0.75~90kW) Model (CXD-xxx-2V) 005A 007A 010A 015A 021A 031A 046A 061A 075A 090A 105A 146A 180A 215A 276A 322A UL Type 1 Frame Size Voltage 200 (-15%) to 240 VAC (+10 %) Frequency 50/60 Hz (±...
Page 237: Class 1~75Hp (5.5~55Kw)
SPECIFICATIONS 460V Class 1~75HP (5.5~55kW) 460V Class 1~75HP (5.5~55kW) Model (CXD-xxx-4V) 003A 004A 005A 008A 010A 013A 018A 024A 032A 038A 045A 060A 073A 091A 110A UL Type 1 Frame Size Voltage 380 (- 15%) ~ 480 VAC (+ 10%) Frequency 50/60 Hz (±...
Page 238: Class 100~675Hp (75~500Kw)
SPECIFICATIONS 460V Class 100~675HP (75~500kW) 460V Class 100~675HP (75~500kW) Model (CXD-xxx-4V) 150A 180A 220A 260A 310A 370A 460A 530A 616A 683A 770A UL Type 1 Frame Size Voltage 380 (-15%) ~ 480 VAC (+10%) Frequency 50/60 Hz (± 5%) Current - Input Ratings Variable Torque Current -...
Page 239: Class 1~150Hp (1.5~175Kw)
SPECIFICATIONS 575~690V Class 1~150HP (1.5~175kW) 575~690V Class 1~150HP (1.5~175kW) Model (CXD-xxx-6V) 003A 004A 006A 009A 012A 018A 024A 030A 036A 045A 054A 067A 086A 104A 125A 150A UL Type 1 Frame Size Voltage 525 (-15%) ~ 600 VAC (+10%) 525 (-15%) - 690 VAC (+10%) Frequency 50/60 Hz (±...
Page 240: Class 150~700Hp (160~522Kw)
SPECIFICATIONS 575~690V Class 150~700HP (160~522kW) 575~690V Class 150~700HP (160~522kW) Model (CXD-xxx-6V) 180A 220A 290A 350A 430A 465A 590A 675A UL Type 1 Frame Size Voltage 525 (-15%) ~ 690 VAC (+10%) Frequency 50/60 Hz (± 5%) Current - Input Ratings Variable Torque Current - Constant Torque...
Page 241: Derating Charts
SPECIFICATIONS Derating Charts Derating Charts When selecting the best drive for the application, consider factors such as carrier frequency, ambient tem- perature, altitude, etc. Use the following equation to select the most suitably rated drive: Actual rated current for the application (A) = (A) Rated output current (consult motor specifications) x (A) Ambient temperature rated derating (see “Ambient Temperature Derating”...
Page 242: 460 V Permanent Magnet Motor With Svc Control (Fe Magforce)
SPECIFICATIONS Derating Charts 230 V / 460 V Permanent Magnet Motor with SVC Control (FE MagForce) 230 V Carrier Frequency (kHz) CXD-(005-061)A-2V CXD-(075-180)A-2V CXD-(215-322)A-2V 460 V Carrier Frequency (kHz) CXD-(003-038)A-4V CXD-(045-150)A-4V CXD-(180-930)A-4V 575 V / 690 V Induction Motor with VF or SVC Control Variable Torque Applications Carrier Frequency (kHz) CXD-(003-067)A-6V...
Page 243: Ambient Temperature Derating
SPECIFICATIONS Derating Charts Ambient Temperature Derating 230 V / 460 V 30/86 35/95 40/104 45/113 55/131 50/122 60/140 Ambient temperature (°C / °F) UL Open Type UL Type 1 575 V / 690 V 30/86 35/95 40/104 45/113 50/122 55/131 60/140 Ambient temperature (°C / °F) UL Open Type...
Page 244: Altitude Derating
SPECIFICATIONS Maximum Frequency Output Altitude Derating 500/1640 1000/3281 1500/4921 2000/6562 2500/8202 Altitude above sea level (M/Ft) Altitude Current 0-1000 m Operate drive at rated current 1000-2000 m For every 100 m increase: Either 1) decrease rated current by 1%, or 2) lower the temperature by 0.5 °C 2000 m Maximum temperature allowable;...
Page 245: Replacement Components List
SPECIFICATIONS Replacement Components List Replacement Components List Models Description Part Number Quantity VFD Keypad * CXD-KPD Remote Keypad Mounting Bracket MKC-KPPK Control Board * 5503005502 I/O Board 5503005701 FE Connect Communication Card 10000004840 Ethernet Communication Card CMC-EIP01 Extension DC I/O Card EMC-D42A Extension AC Input Card EMC-611A...
Page 246: Applicable Standards
SPECIFICATIONS Applicable Standards Applicable Standards UL508C – UL/cUL 2. CE a. Low Voltage • EN61800-5-1 b. EMC • EN61000-3-12 • IEC61000-6-2 • IEC61000-4-2 • IEC61000-4-4 • IEC61000-4-6 • EN61800-3 • IEC61000-6-4 • IEC61000-4-3 • IEC61000-4-5 • IEC61000-4-8 3. C-Tick 4. ROHS...
Page 247: Glossary
Digital Input Electromagnetic Interference: See RFI. Feedback Frequency Detection FE, FELE Franklin Electric Full Load Amperes: The nameplate amperage rating of the motor when it is running at its designed horsepower and on the motors designed voltage. Fireman’s Override forward...
Page 248 GLOSSARY Term Definition Current divided by frequency IGBT Insuated Gate Bipolar Transistor inHG inches of Mercury: Unit of measure for pressure inWC inches of Water Column: Unit of measure for pressure Internet Protocol or International Protection rating when used as protection measures for motors, electrical devices, and motors.
Page 249 GLOSSARY Term Definition Transmission control protocol Underload Detection Voltage Voltage Alternating Current Voltage Direct Current V/F, VF Volts/Frequency Variable Frequency Drive: A type of adjustable-speed drive used in electro-mechanical drive systems to control AC motor speed and torque by varying motor input frequency and voltage. XCEL-L Acceleration/Deceleration (Accel/Decel) - Low bit XCEL-M...
Page 250 GLOSSARY...
Page 251: Standard Limited Warranty
STANDARD LIMITED WARRANTY Except as set forth in an Extended Warranty, for one (1) year from the date of installation, but in no event more than two (2) years from the date of manufacture, Franklin hereby warrants to the purchaser (“Purchaser”) of Franklin’s products that, for the applica- ble warranty period, the products purchased will (i) be free from defects in workmanship and material at the time of shipment, (ii) perform consistently with samples previously supplied and (iii) conform to the specifications published or agreed to in writing between the purchaser and Franklin.
Page 252 For technical assistance, parts, or repair, please contact: 800.348.2420 | franklin-electric.com 10000005064 Rev. 004 09/22...

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Franklin Electric CERUS X-DRIVE CXD-005A-2V Installation And Operation Manual

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