Faun C40 Trackway User Manual

Boat ramp kit

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BOAT RAMP KIT

USER MANUAL

Part Number:

5670480

Ref:

FTW-5670480

Rev:

4.0

Table of Contents

Summary of Contents for Faun C40 Trackway

Page 1 Part Number: 5670480 BOAT RAMP KIT Ref: FTW-5670480 USER MANUAL Rev:...
Page 3: Amendments
Amendments REVISION REASON DATE PAGE NO Combined to be C40 / C90 Trackway ® Manual Pushbar assembly 21/06/2022 Pushbar - C90 weight. Pilot hole 24/08/2022 18 / 25...
Page 4: Table Of Contents
CONTENTS LAUNCHING BY HAND ............... 15 RECOVERY ..................16 AMENDMENTS 3 LAUNCHING WITH PUSHBAR (OPTIONAL) ........... 17 OVERVIEW ................6 RECOVERY BY PUSHBAR ..............19 SYSTEM DESCRIPTION ................6 SPLITTING C40/C90 TRACKWAY ® BOAT RAMP ........20 5.10 JOINING C40/C90 TRACKWAY BOAT RAMP ........
Page 6: Overview
/ four persons, depending on method of use and available equipment. Please note: Foot protection is required for walking on the C40 / C90 Trackway ® Boat Ramp panels. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 7: Limitations Of Use
Boat Ramp may be laid over hummocks or depressions that do not Fig. 1-2 Protect the C40 / C90 Trackway Boat Ramp from Metal Tracked Vehicles ® exceed 150mm, but open ditches should be filled. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 8: Health & Safety
C40 / C90 Trackway Boat Ramp unattended. ® CAUTION: Wear personal protective equipment (gloves, goggles, hard hat, protective footwear and ear protection) when undertaking preventative maintenance tasks. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 9: Technical Data
9.6Kg 21.2lbs 19Kg 41.2Ibs # per 20m section # per 30m section # per 40m section Table 3-1 C40 Trackway standard panel and C40 Trackway extra wide panel Data. ® ® C90 Trackway Standard Panel ® Full Panel Full Panel...
Page 10: Construction
® The C40 Trackway Boat Ramp panels are connected via male and female flexible joints. The ® flexibility enables the C40 Trackway Boat Ramp to be laid on undulating ground or coiled into ® a roll. 1. Rotate 2.
Page 11: General (C40)
Fig. 4-6 C90 Trackway ® Boat Ramp Panel - Locked The C90 Trackway panels are lifted with a fibre / nylon sling and a suitable spreader bar. ® 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 12: General (C90)
– Softness of the Ground; – Evenness of the Ground; – Obstacles; – Inclines; – Non-Standard C40 / C90 Trackway Boat Ramp Lengths. ® 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 13: Soft Ground
Boat Ramp will need to be split or joined during deployment to ® Natural obstacles may require a change of alignment. create custom length sections (see chapters 5.10 and 5.11). 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 14: Launching With A Parbuckling Strap
Boat Ramp to the floor so that the Parbuckling Strap is central to the C40 / C90 Trackway ® Boat Ramp width, and remove the two Transit Straps by opening the ratchets and releasing the tension. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 15: Recovery
Insert chocks under the C40 / C90 Trackway ® Boat Ramp to prevent movement. Store with the Parbuckling Strap. Attach Transit Straps to the C40 / C90 Trackway Boat Ramp. ® 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 16: Launching With Pushbar (Optional)
Position C40 / C90 Trackway Boat Ramp with open end at 5 / 7 o’clock, in the direction of lay. ® Control with chocks and release the Transit Straps. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 17 Ensure no one is standing within the area of the C40 / C90 Trackway ® Boat Ramp deployment; When all the C40 / C90 Trackway ® Boat Ramp is unrolled, disconnect the Pushbar and store. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 18: Recovery By Pushbar
Install Transit Straps and remove Pushbar. With chocks in place, remove and store the Pushbar. Fig. 5-11 Create the first roll by tucking the first panel into a ridge WARNING: Keep hands clear. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 19: Splitting C40 / C90 Trackway Boat Ramp
If splitting at a row of Half Panels, ensure there is 2.5m clear on each side of the C40 / C90 Trackway ® Boat Ramp. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 20: Joining C40/C90 Trackway ® Boat Ramp
Half Panels, repeat for the other panel. Recover the remaining C40 / C90 Trackway Boat Ramp as required. ® Fig. 5-15 C40 Male and Female Panel ends 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 21: Positioning The C40/C90 Trackway ® Boat Ramp
C40 / C90 Trackway Boat Ramp adjustment. ® C40 / C90 Trackway ® Boat Ramp must only be deployed in a straight line. Fig. 5-17 Aligned Ready for Joining 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 22: Inserting Half Panels
Half Panels can be pushed in fully. The Sledge Hammer may be used if this is too difficult to do by hand. Be careful, as hitting the panel too hard, directly with Sledge Hammer could damage the panels. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 23: Inserting A Full Panel
® Boat Ramp. Slide the Locking Bolts / Tamperproof Locking bolts into the locked position at each end of the inserted panel and the panel adjacent to it. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 24: Anchoring C40/C90 Trackway ® Boat Ramp
Boat Ramp section with stakes every third panel on both sides. 4 stakes per side ® Fig. 5-21 Leading Edge Anchor Plate placed into groove of C40 / C90 Trackway ® 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 25 In difficult / rocky ground, you may need to create a pilot hole by pre drilling the ground. The stake can then be inserted and grouted (if required). Fig. 5-23 Leading Edge Anchor Plate secured with Screw 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 26: Maintenance
After operation: After each time the equipment is used, the equipment should be thoroughly cleaned, inspected for damage and repaired accordingly. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 27: Preventative Maintenance Schedule
CAUTION: Wear personal protective equipment (gloves, goggles, ear protection and safety shoes) when undertaking preventative maintenance tasks. CAUTION: Collect used and excess lubricant including cleaning cloths and dispose of according to local environmental regulations. 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 28: Replacing Locking Bolt
Fig 6-4 Remove Locking Bolt 5. Reverse stages 3,2 slide panel back into correct alignment, engage Locking Bolt and then lock into position. Fig 6-2 Slide Locking Bolt backwards 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 29 Using a suitable punch and hammer, drive the selloc pin out completely and slide the Locking Bolt out from the panel. Fig 6-6 C90 Locking bolt with rubber grommet 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 30 NOTE: Do not drive the Selloc Pin through the other side of the Locking Bolt, as this will prevent rotation. 1. Insert the Locking Bolt into the slot (female joint of the C40 Trackway ® 3. Open the Locking bolt and insert the next C40 Trackway panel.
Page 31 Using a suitable punch and hammer, drive the Selloc Pin through the ® this process with partner Locking Bolt and two adjacent Locking Bolts to enable the panel to Locking Bolt until it is centrally positioned. The C40 Trackway panels cannot be unlocked ®...
Page 32: Parts List
Item Part Number Name Description Image Qty 20m Qty 30m Qty 40m 3.3 metre width. Forms main structure of C40 Trackway ® 5296148 Full Panel Boat Ramp surface 3.3 metre width. Forms part of the C40 Trackway Boat ® 5296149 Half Panel Ramp surface.
Page 33 Item Part Number Name Description Image Qty 20m Qty 30m Qty 40m Holds the rolled C40 Trackway ® Boat Ramp panels in form, or 5670041 Transit Strap tension device anchorage. Ground Anchor 5670487 Driven into ground for earth holdfast Stake...
Page 34 Used with Leading Edge Anchor Plate to anchor the 5812861 (3.3m) Trackway ® to the gound End Anchor Panel Used with Leading Edge Anchor Plate to anchor the 5812856 (4.2m) Trackway ® to the gound 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 35 Locks C40 Trackway ® Boat Ramp panels into place, 5865101 Locking (shoot) Bolt preventing lateral movement 5670715 (C40) Inserts into the locking bolt to lock C40 Trackway Boat ® Sellock Pin Ramp panels into place 5292664 (C90) 5812854 (C40) Locks C40 / 90 Trackway Boat Ramp panels into place, ®...
Page 36 Boat Ramp surface 2.25 metre width. Forms part of the C90 Trackway ® Boat 5865739 C90 Half Panel Ramp surface. Inserted every 5 linear meters to facilitate easy joining 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 37 5813481 C90 Trackway ® Anchor Plate 5249099 M12 x 45 Hex Head Bolt Option 4 5812545 M10 Spacer Washer 5256445 M12 Nord Lock Washer 5249332 M10 Raw Bolt 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 38: Pushbar Parts List
Pushbar Parts List NOTE: To assemble, insert pins through holes A, B and Part Number: 5865572 C, and secure with ‘R’ clip. Stowed Position 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 40 M12 Nyloc Nut S/S A2 Part 5670198 4mm Lynch Pin S/S A2 Assembly 5865573 Trolley Frame Fabrication Assembly 5865583 Trolley Arm Fabrication Assembly 5865586 Towing Eye Fabrication Assembly 5865589 Brace RHS Part 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 41 Skid Plate Part 5865593 Spacer Plate 5mm Part 5865594 Spacer Plate 10mm Part 5865595 Pin/Handle Assembly Assembly 5865597 Pin Assembly Assembly 5865599 Formed Pin Part 7.2.1 Assembly Instructions 5670480 (FTW-5670480 - 4.0) Boat Ramp Kit Copyright © FAUN Trackway Limited...
Page 42 FAUN Trackway Limited accepts no liability for any consequences resulting from inappropriate, negligent or incorrect operation of its equipment or from misuse. Whilst every effort has been made to ensure the accuracy of the information contained in this document, we reserve the right to change the specification of our products and their performance or the content of this document without notice.

This manual is also suitable for:

C90 trackway