Fujitsu AUXG24KRLB Service Manual

Fujitsu AUXG24KRLB Service Manual

Cassette type
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AIR CONDITIONER
Cassette type
INDOOR
OUTDOOR
SERVICE MANUAL
AUXG24KRLB
AUXG30KRLB
AUXG36KRLB
AUXG45KRLB
AUXG54KRLB
AOYG24KATA
AOYG30KATA
AOYG36KATA
AOYG45KATA
AOYG54KATA
SR_AU018EF_02
2020.02.10

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Summary of Contents for Fujitsu AUXG24KRLB

  • Page 1 AIR CONDITIONER Cassette type SERVICE MANUAL INDOOR AUXG24KRLB AUXG30KRLB AUXG36KRLB AUXG45KRLB AUXG54KRLB OUTDOOR AOYG24KATA AOYG30KATA AOYG45KATA AOYG36KATA AOYG54KATA SR_AU018EF_02 2020.02.10...
  • Page 2 • Product specifications and design are subject to change without notice for future improvement. • For further details, please check with our authorized dealer. Trademarks ™ FGLair is trademark of Fujitsu General Limited in the United States, other countries or both. ™ Google Play is trademark of Google Inc. ®...
  • Page 3 CONTENTS 1. GENERAL INFORMATION 2. TECHNICAL DATA AND PARTS LIST...
  • Page 5 1. GENERAL INFORMATION 2019.10.24 SR_CH01_AU018EF_01...
  • Page 6: Table Of Contents

    CONTENTS 1. GENERAL INFORMATION 1. Specifications....................01-1 1-1. Indoor unit ........................01-1 1-2. Outdoor unit........................01-5 2. Dimensions....................01-8 2-1. Indoor unit ........................01-8 2-2. Outdoor unit........................01-12...
  • Page 7: Specifications

    1. Specifications 1-1. Indoor unit Cassette Type Inverter heat pump Model name AUXG24KRLB AUXG30KRLB AUXG36KRLB Power supply 230 V ~ 50 Hz Power supply intake Outdoor unit Available voltage range 198—264 V Rated Btu/h 23,200 29,000 32,400 Cooling 0.9—7.4 2.8—9.6 2.8—10.6...
  • Page 8 Cassette Type Inverter heat pump Model name AUXG24KRLB AUXG30KRLB AUXG36KRLB NOTES: • Specifications are based on the following conditions: – Cooling: Indoor temperature of 27 °CDB/19 °CWB, and outdoor temperature of 35 °CDB/24 °CWB. – Heating: Indoor temperature of 20 °CDB/15 °CWB, and outdoor temperature of 7 °CDB/6 °CWB.
  • Page 9 Specifications for ErP Lot10 Model name AUXG24KRLB AUXG30KRLB AUXG36KRLB Cooling Energy efficiency class Heating (Average) Cooling 6.8 (35°C) 8.5 (35°C) 9.5 (35°C) Pdesign Heating (Average) 5.4 (-10°C) 8.0 (-10°C) 8.7 (-10°C) SEER Cooling 6.10 kWh/kWh SCOP Heating (Average) 4.00 Annual energy consump-...
  • Page 10 Cassette Type Inverter heat pump Model name AUXG45KRLB AUXG54KRLB Power supply 230 V ~ 50 Hz Power supply intake Outdoor unit Available voltage range 198—264 V 12.1 13.4 Rated Btu/h 41,300 45,700 Cooling 4.00—12.60 4.50—13.80 Min.—Max. Btu/h 13,600—43,000 15,400—47,100 Capacity 13.5 15.5 Rated...
  • Page 11: Outdoor Unit

    1-2. Outdoor unit Type Inverter heat pump Model name AOYG24KATA Power supply 230 V ~ 50 Hz Power supply intake Outdoor unit Available voltage range 198—264 V Starting current Cooling 2,885 Airflow rate Heating 2,350 Type × Q'ty Propeller × 1 Motor output Cooling Sound pressure level *1...
  • Page 12 Type Inverter heat pump Model name AOYG30KATA AOYG36KATA Power supply 230 V ~ 50 Hz Power supply intake Outdoor unit Available voltage range 198—264 V Starting current 12.3 13.8 Cooling 3,750 Airflow rate Heating 3,750 Type × Q'ty Propeller × 1 Motor output Cooling Sound pressure level *1...
  • Page 13 Type Inverter heat pump Model name AOYG45KATA AOYG54KATA Power supply 230 V ~ 50 Hz Power supply intake Outdoor unit Available voltage range 198—264 V Starting current 21.3 Cooling 4,450 Airflow rate Heating 4,450 Type × Q'ty Propeller × 1 Motor output Cooling Sound pressure level *1...
  • Page 14: Dimensions

    2. Dimensions 2-1. Indoor unit ¢ Model: AUXG24KRLB Unit: mm Hanging bolt position Drain hose View A Ceiling Wire hole Fresh air inlet (cut out) Ø95 View B View C 4 × Ø3.2 hole - (01-8) - 2-1. Indoor unit...
  • Page 15 ¢ Models: AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and AUXG54KRLB Unit: mm Hanging bolt position Drain hose View A Ceiling Wire hole Fresh air inlet (cut out) Ø95 View B View C 4 × Ø3.2 hole - (01-9) - 2-1. Indoor unit 2. Dimensions...
  • Page 16 1,000 or more Obstruction Floor Model name H1: Attic height AUXG24KRLB 256 or more AUXG30-54KRLB 298 or more Be sure to make function setting with the remote controller according to the installed ceiling height. H2: The maximum height from floor to ceiling...
  • Page 17 • Human sensor (Option) Top view Drain Refrigerant pipe pipe Human sensor Example of sensitivity range: Unit: mm 3,200 8,800 Ceiling height 3,200 mm Equal sensitivity range of temperature Detecting position 800 mm from floor surface NOTE: When the installation height gets higher, the temperature sensitivity decreases. CAUTION •...
  • Page 18: Outdoor Unit

    2-2. Outdoor unit ¢ Model: AOYG24KATA Unit: mm 4-M10 hole Pitch of bolts for installation Top view Side view Front view Side view Airflow Drain port Ø42 Bottom view Side view (Valve part) - (01-12) - 2-2. Outdoor unit 2. Dimensions...
  • Page 19 ¢ Models: AOYG30KATA and AOYG36KATA Unit: mm 35.7 Top view 3 Way valve (Liquid) 3 Way valve (Gas) 25 67 Ф28: Cable port Pipe port Ф28: Cable port Ф28: Cable port Ф28: Cable port Ф28: Cable port Ф28: Cable port Pipe port Pipe port Front view...
  • Page 20 ¢ Model: AOYG45KATA Unit: mm 35.7 Top view 3 Way valve (Liquid) 3 Way valve (Gas) 129.1 Pipe port Ф28 Ф28 85.3 Cable port Pipe port Ф28: Cable port Cable port Pipe port Pipe port Pipe port Front view Side view Rear view 62.6 15.2...
  • Page 21 2. TECHNICAL DATA AND PARTS LIST 2020.02.10 SR_CH02_AU018EF_02...
  • Page 22 1. Precautions....................02-1 2. Cassette grille (optional part) parts list.............02-2 2-1. Model: UTG-UKYC-W ....................02-2 3. Indoor unit parts list..................02-5 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and AUXG54KRLB ........................02-5 4. Outdoor unit parts list................02-10 4-1. Model: AOYG24KATA ....................02-10 4-2. Models: AOYG30KATA and AOYG36KATA..............02-14 4-3.
  • Page 23: Precautions

    • Service parts information and design are subject to change without notice for product improve- ment. • For the latest information of the service parts, refer to our Service Portal. https://fujitsu-general.force.com/portal/ • Precise figure of the service parts listed in this manual may differ from the actual service parts. - (02-1) -...
  • Page 24: Cassette Grille (Optional Part) Parts List

    2. Cassette grille (optional part) parts list 2-1. Model: UTG-UKYC-W ¢ Intake grille Description Parts No. Intake Grille Assy 9381691005 Long Life Filter 9378252028 Filter Guide 9378253018 Hook Wire 9378597020 - (02-2) - 2-1. Model: UTG-UKYC-W 2. Cassette grille (optional part) parts list...
  • Page 25 ¢ Panels Description Parts No. Decoration Panel 9381352005 Corner Panel Assy 9381711000 9381713004 Drain Cover Assy - (02-3) - 2-1. Model: UTG-UKYC-W 2. Cassette grille (optional part) parts list...
  • Page 26 ¢ Louvers and motors Description Parts No. Detail A Louver Assy 9381693009 Motor Case Assy 9381712007 Step Motor 9900885007 Motor Cover 9381354009 Wire (Step Motor) 9710175008 - (02-4) - 2-1. Model: UTG-UKYC-W 2. Cassette grille (optional part) parts list...
  • Page 27: Indoor Unit Parts List

    3. Indoor unit parts list 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and AUXG54KRLB ¢ Miscellaneous parts Hook B Hook A Hook A Wire cover - (02-5) - 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and 3. Indoor unit parts list AUXG54KRLB...
  • Page 28 9710995910 Power PCB 9710022005 PCB (Non-polar 2-wire) 9710019005 Remote terminal 5P 9900896003 Power Terminal 3P 9900720032 Main PCB holder 9381350001 Power PCB Holder 9381349005 - (02-6) - 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and 3. Indoor unit parts list AUXG54KRLB...
  • Page 29 Turbo fan assy 9381303007 Turbo Fan Washer 9378394018 9356998009 Brushless motor 9603443009 Special Nut 9378388017 Motor Wire Holder 9381351008 Drain pan sub assy 9381789009 - (02-7) - 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and 3. Indoor unit parts list AUXG54KRLB...
  • Page 30 Vane R 9381744008 Drain Pump Sub Assy 9381793006 Drain Port Sub Assy 9381788002 Drain Hose 9379665001 Hose Band 9379757010 Float Switch Sub Assy 9381794003 - (02-8) - 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and 3. Indoor unit parts list AUXG54KRLB...
  • Page 31 Insulation Box Sub Assy (30,36,45,54) 9381787005 Evaporator Total Assy (24) 9378580664 Evaporator Total Assy (30) 9378580671 Evaporator Total Assy (36,45,54) 9378580688 Wind Guide Board 9382125004 - (02-9) - 3-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and 3. Indoor unit parts list AUXG54KRLB...
  • Page 32: Outdoor Unit Parts List

    4. Outdoor unit parts list 4-1. Model: AOYG24KATA ¢ Exterior parts and Chassis - (02-10) - 4-1. Model: AOYG24KATA 4. Outdoor unit parts list...
  • Page 33 Item no. Part no. Part name Service part 9322556028 Top panel assy ♦ 9322811028 Protective net assy ♦ 9322552099 Cabinet right assy ♦ 9322570024 Switch cover assy ♦ 9322314024 Base assy ♦ 9322144003 Drain pipe ♦ 9900435028 Terminal ♦ 9709683859 Main PCB ♦...
  • Page 34 ¢ Compressor - (02-12) - 4-1. Model: AOYG24KATA 4. Outdoor unit parts list...
  • Page 35 Item no. Part no. Part name Service part 9810521002 Compressor ♦ 9383129032 4-way valve assy ♦ 9900186029 Pressure switch ♦ 9970110160 Solenoid ♦ 9970173028 Expansion valve coil ♦ 9322463029 Pulse motor valve assy ♦ 9322474001 2-way valve assy ♦ 9387831016 3-way valve assy ♦...
  • Page 36: Models: Aoyg30Kata And Aoyg36Kata

    4-2. Models: AOYG30KATA and AOYG36KATA ¢ Exterior parts and chassis - (02-14) - 4-2. Models: AOYG30KATA and AOYG36KATA 4. Outdoor unit parts list...
  • Page 37 Item no. Part no. Part name Service part 9383880001 Top panel assy ♦ 9383779008 Protective net ♦ 9375361013 Net rubber ♦ 9900984038 Thermistor (Heat exchanger) ♦ 9900727154 Thermistor assy ♦ 9383607004 Thermo holder ♦ 9383874000 Right panel sub assy ♦ 9383879005 Rear pipe cover ♦...
  • Page 38 ¢ Compressor - (02-16) - 4-2. Models: AOYG30KATA and AOYG36KATA 4. Outdoor unit parts list...
  • Page 39 Item no. Part no. Part name Service part 9383858000 Sound insulation unit ♦ 9900565091 Thermistor (Outdoor temp.) ♦ 9900186029 Pressure switch ♦ 9374425648 4-way valve assy ♦ 9970194016 Solenoid ♦ 9375250140 Accumulator assy ♦ 9970209000 Expansion valve coil ♦ 9370947328 Expansion valve assy ♦...
  • Page 40: Models: Aoyg45Kata And Aoyg54Kata

    4-3. Models: AOYG45KATA and AOYG54KATA ¢ Exterior parts and chassis - (02-18) - 4-3. Models: AOYG45KATA and AOYG54KATA 4. Outdoor unit parts list...
  • Page 41 Item no. Part no. Part name Service part 9383880001 Top panel assy ♦ 9381013005 Protective net ♦ 9375361013 Net rubber ♦ 9900984038 Thermistor (Heat exchanger) ♦ 9900727154 Thermistor assy ♦ 9383607004 Thermo holder ♦ 9383874017 Right panel sub assy ♦ 9383879005 Rear pipe cover ♦...
  • Page 42 ¢ Compressor - (02-20) - 4-3. Models: AOYG45KATA and AOYG54KATA 4. Outdoor unit parts list...
  • Page 43 Item no. Part no. Part name Service part 9383858017 Sound insulation unit ♦ 9900565091 Thermistor (Outdoor temp.) ♦ 9900186029 Pressure switch ♦ 9374425662 4-way valve assy (for 45 model) ♦ 9374425655 4-way valve assy (for 54 model) ♦ 9970194016 Solenoid ♦...
  • Page 44: Accessories

    5. Accessories 5-1. Indoor unit ¢ Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and AUXG54KRLB Part name Exterior Q’ty Part name Exterior Q’ty Operating manual Insulation Operating manual Drain hose (CD-ROM) Installation manual Hose band Drain hose heat Template (Carton top) insulation...
  • Page 45: Outdoor Unit

    5-2. Outdoor unit ¢ Model: AOYG24KATA Part name Exterior Q’ty Part name Exterior Q’ty Installation manual Drain pipe ¢ Models: AOYG30KATA, AOYG36KATA, AOYG45KATA, and AOYG54KATA Part name Exterior Q’ty Part name Exterior Q’ty Installation manual Drain cap Drain pipe One-touch bush - (02-23) - 5-2.
  • Page 46: Optional Parts

    6. Optional parts 6-1. Indoor unit ¢ Controllers Exterior Part name Model name Summary Easy finger touch operation with LCD Wired remote panel. Backlit LCD enables easy UTY-RNRYZ* controller operation in a dark room. Wire type: Non-polar 2-wire High visibility and easy operation. Room temperature can be accurately Wired remote controlled using the built-in thermo...
  • Page 47 Exterior Part name Model name Summary Compact remote controller concentrates on the basic functions such as Start/Stop, fan control, Simple remote temperature setting, and operation UTY-RSNYM controller mode. Wire type: Polar 3-wire IR receiver kit with wireless Unit control is performed by wireless UTY-LBTYC remote remote controller.
  • Page 48 ¢ Others Exterior Part name Model name Summary Human sensor UTY-SHZXC For circular flow cassette type. Use to connect with various peripheral External devices and air conditioner PCB. UTY-XWZXZG connect kit For control output port. Air outlet shutter Installed at the air outlet when 3- UTR-YDZK plate directions mode is performed.
  • Page 49: Outdoor Unit

    Exterior Part name Model name Summary Remotely manage an air conditioning system using mobile devices such as Wireless LAN UTY-TFSXZ1 smartphones and tablets. adapter For connection indoor unit with UART interface. For connection between indoor unit Modbus UTY-VMSX with UART interface and a Modbus converter open network.
  • Page 50: Refrigerant System Diagrams

    7. Refrigerant system diagrams 7-1. Model: AOYG24KATA Heat exchanger 3-way (INDOOR) valve 2-way Muffler valve Muffler Pressure switch Strainer 4-way valve Expansion valve Accumulator Heat exchanger Strainer (OUTDOOR) Cooling Heating : Thermistor (Compressor temperature) : Thermistor (Discharge temperature) : Thermistor (Outdoor temperature) : Thermistor (Heat exchanger out temperature) : Thermistor (Heat exchanger middle temperature) : Thermistor (Room temperature)
  • Page 51: Models: Aoyg30Kata, Aoyg36Kata, Aoyg45Kata, And Aoyg54Kata

    7-2. Models: AOYG30KATA, AOYG36KATA, AOYG45KATA, and AOYG54KATA Heat exchanger 3-Way -Way ( INDOOR ) valve valve Pressure switch 4-Way valve Strainer Expansion valve Heat exchanger Strainer ( OUTDOOR ) : Cooling : Heating : Thermistor (Compressor temperature) : Thermistor (Discharge temperature) : Thermistor (Outdoor temperature) : Thermistor (Heat Exchanger Out temperature) : Thermistor (Room temperature)
  • Page 52: Pc Board Diagrams

    8. PC board diagrams 8-1. Models: AUXG24KRLB, AUXG30KRLB, AUXG36KRLB, AUXG45KRLB, and AUXG54KRLB CONTROL UNIT 24 model: EZ-01823HSE 45 model: EZ-01826HSE 30 model: EZ-01824HSE 54 model: EZ-01827HSE 36 model: EZ-01825HSE EMI FILTER Thermistor Characteristics. ZCAT1518-0730 TERMINAL 2 TURNS OPTION ( 2 WIRE TYPE )
  • Page 53: Model: Aoyg24Kata

    8-2. Model: AOYG24KATA INVERTER ASSEMBLY EZ-019FHUE EMI FILTER KRFC-13 EMI FILTER EMI FILTER 2 TURNS KRFC-13 KRFC-13 TO INDOOR UNIT 2 TURNS 1 TURN UL3271 AWG16 W400 UL1015 AWG20 UL3271 AWG16 W103 BLACK W401 WHITE WHITE COMPRESSOR UL3271 AWG16 Compressor UL1015 AWG20 W402 BLACK...
  • Page 54: Models: Aoyg30Kata, Aoyg36Kata, Aoyg45Kata, And Aoyg54Kata

    8-3. Models: AOYG30KATA, AOYG36KATA, AOYG45KATA, and AOYG54KATA INVERTER ASSEMBLY P700 Thermistor Characteristics. Temperature 30 model: EZ-0190DHUE 45 model: EZ-0192HUE Thermistor 36 model: EZ-0190DHUE 54 model: EZ-01907HUE 0.33 k 0.12 k 0.08 k Thermistor ( Heatsink temp. ) 4.10 4.62 4.75 UL1015 5V-1 AWG20...

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