Summary of Contents for Ultraflex Easy Melt Air 1G
- Page 1 UPT Series Easy Melt Operation Manual Desktop Melter Product Model: Easy Melt Air 1G - Air cooled Desktop Melter, 1kg Gold Part Number: 0UPT-016-600-00 Operation Manual Version 1.2 www.ultraflexpower.com...
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Page 2: Table Of Contents
UPT Series Easy Melt Operation Manual TABLE OF CONTENTS: GETTING STARTED GUIDE ........................... 3 SAFETY INSTRUCTION ..........................3 1.1.1 IMPORTANT NOTES ..........................3 1.1.2 SAFETY PRECAUTIONS ........................4 1.1.2.1 ELECTRICAL SHOCK HAZARDS ......................4 1.1.2.2 GROUNDING ..........................4 1.1.2.3 SAFETY AND PRECAUTION SYMBOLS USED IN THIS MANUAL ............5 1.1.2.4 MAGNETIC FIELD ........................... -
Page 3: Getting Started Guide
5. All Information contained in this manual is the latest information available at the time of printing. The right is reserved to make changes at anytime without notice. Ultraflex makes no warranty of any kind with regard to this material and assumes no responsibility for any errors that may occur in this manual;... -
Page 4: Safety Precautions
UPT Series Easy Melt Operation Manual 1.1.2 SAFETY PRECAUTIONS 1.1.2.1 ELECTRICAL SHOCK HAZARDS This manual is written for personnel familiar with the technology pertaining to the operation of induction heating equipment. Such personnel should be thoroughly familiar with the hazards associated with this equipment and electrical equipment in general, and they should have received proper safety procedure training. -
Page 5: Safety And Precaution Symbols Used In This Manual
CREATE A HAZARDOUS CONDITION THAT MAY RESULT IN EQUIPMENT DAMAGE, PERSONAL INJURY, OR DEATH. NOTE: Ultraflex has a staff of field engineers who are available to supervise the installation of the equipment. If installation service is required, contact our Technical Service Department for additional information. -
Page 6: Unpacking And Inspection
UPT Series Easy Melt Operation Manual 1.2.2 UNPACKING AND INSPECTION This equipment has been thoroughly inspected and tested prior to packing and is ready for operation. After careful unpacking, visually inspect for shipping damage BEFORE attempting to operate. If any indication of damage is found, file an immediate claim with the responsible transport service and advise your sales representative. -
Page 7: Start-Up
UPT Series Easy Melt Operation Manual Table 1.1: Wiring Color Code Color 1-Phase Connection 3-Phase Connection Brown Line 1 Blue Neutral or Line 2 Green/Yellow Protective Earth INSPECT EQUIPMENT BEFORE INSTALLING. DAMAGED EQUIPMENT MAY RESULT IN IMPROPER OPERATION AND CREATE A HAZARDOUS CONDITION RESULTING IN PERSONAL INJURY OR DEATH. -
Page 8: Maintenance
UPT Series Easy Melt Operation Manual 6. Choice of parameters. In order to choose the parameter, push the “SELECT” (fig. 2.3-10) button. The corresponding red LED (fig. 2.3-6, 7, 8) will flash and shows the parameter you want to modify. With the arrow buttons (fig. -
Page 9: Product Specifications And Features
1) A tool is required to gain access to the Power Supply. This is to prevent accidental exposure to the internal high voltages. 2) See section Appendix B of this Manual for optional equipment and Accessories. 2.1.2 DEVICE SPECIFICATIONS TABLE Table 2.1 Easy Melt Air 1G Specifications Table SPECIFICATIONS RATING/DESCRIPTION CONDITION INPUT AC Voltage range 230 VAC (±10%) -
Page 10: Connection Diagram
UPT Series Easy Melt Operation Manual Efficiency minimum @ full load OUTPUT Control Modes Constant Power with voltage and current limit Output Current maximum 15 A (sine wave) @ 100% current reference Output Voltage maximum 250V RMS @ 230 VAC ±10% Input 64 kHz ±... -
Page 11: Controls And Operation
UPT Series Easy Melt Operation Manual Table 2.2 Rear Panel Connections Table № Description Power line cable Power line switch Thermocouple K-type CONTROLS AND OPERATION 2.2.1 CONTROL PANEL OVERVIEW The unit is digitally controlled through a control panel located on the front panel of device. The control panel utilizes the latest microprocessor technology. -
Page 12: Regulation Modes And System Statuses
UPT Series Easy Melt Operation Manual LED [Red] Illuminate when the system is in “Alarm” state INDICATOR LED [Green] - when LED [Green] - Illuminated when HF generator is switched ON INDICATOR generator is heated ON 4 Large 7 segment LEDs display: Output set point (% ) Timer (minutes) or “OFF”... -
Page 13: Menus And Navigation
UPT Series Easy Melt Operation Manual 2.2.4 MENUS AND NAVIGATION 2.2.4.1 Main Menu Navigation Main Menu POWER ON Control Panel POWER (%) HEAT ON ALARM TIME (min) SW Revision. TEMP (°C) 2s Delay? Last Set POWER (%) TIME (min) HEAT ON ALARM Output Power TEMP (°C) - Page 14 UPT Series Easy Melt Operation Manual HEAT ON Menu POWER (%) HEAT ON ALARM TIME (min) TEMP (°C) Main “STOP” ERROR ? Button? Menu Extended “SELECT” Error >2s? Menu “SELECT” “Up” or “Dn” Change Power Set ? 2s? Button? Point POWER (%) TIME (min) HEAT ON...
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Page 15: System Menu Navigation
UPT Series Easy Melt Operation Manual 2.2.4.3 SYSTEM MENU Navigation SYSTEM MENU is accessible from Main Menu by pressing “SELECT” button for 2 seconds. It is shown on Figure2.6. System Menu POWER (%) “SELECT” TIME (min) HEAT ON ALARM TEMP (°C) ≤2s? Control Panel “SELECT”... -
Page 16: Extended Menu Navigation
UPT Series Easy Melt Operation Manual POWER (%) “SELECT” TIME (min) HEAT ON ALARM TEMP (°C) ≤2s? Water Flow POWER (%) “SELECT” TIME (min) HEAT ON ALARM L/min ≤2s? TEMP (°C) “Down” Button ? POWER (%) TIME (min) HEAT ON ALARM TEMP (°C) “Doun”... - Page 17 UPT Series Easy Melt Operation Manual Extended Menu OUTPUT POWER (%) TIME (min) HEAT ON ALARM POWER TEMP (°C) Main “STOP” Error ERROR ? Button? Menu “SELECT” ? 2s? POWER (%) OUTPUT TIME (min) HEAT ON ALARM CURRENT TEMP (°C) Main “STOP”...
- Page 18 UPT Series Easy Melt Operation Manual Main “STOP” Error ERROR ? Menu Button? “SELECT” ? 2s? Power Set POWER (%) TIME (min) HEAT ON ALARM Point TEMP (°C) Main “STOP” Error ERROR ? Button? Menu “SELECT” ? 2s? POWER (%) TIMER TIME (min) HEAT ON...
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Page 19: Control Modes
UPT Series Easy Melt Operation Manual 2.2.5 CONTROL MODES Control Modes of Operation There are two control modes of operation: [Auto] –In this mode device automatically holds up previously set temperature of the crucible. In this mode thermo regulator is switched ON (see Fig.2.6). [Manual] –... - Page 20 UPT Series Easy Melt Operation Manual Table 3.1 Error Messages Table Displa Fault Description Error Meaning Cause Advice or Condition Check resonant loop parameters and Tuning Fault Primary V & I out Can't find resonant Er01 adjust if needed - load coil inductance, (Phase Fault) of phase frequency...
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Page 21: General
UPT Series Easy Melt Operation Manual GENERAL 3.3.2 If for some reason the unit fails in the field it is advisable that the unit be serviced by the manufacturer or its authorized service representative. Should that happen, please contact us immediately (see contact information in Section 3.3.3). -
Page 22: Appendix A: Recommended Spare Parts Kit
UPT Series Easy Melt Operation Manual Appendix A: RECOMMENDED SPARE PARTS KIT Table Appendix A: Recommended Spare Parts Kit Table № Name Part Number Rev. Fan, Brushless 3FAN-012-003-00 Fan, Brushless 3FAN-012-004-00 Fan, Brushless 3FAN-012-005-00 Transformer Assembly 2MAS-016-600-DC Tank Capacitor, UPT-120, 200kVA, 1.2µF 3CFM-105-001-01 Inductor, Choke 5MIT-471-001-00...