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Systec LPD Maintenance Manual

Load palletizing device
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Load Palletizing Device

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Summary of Contents for Systec LPD

  • Page 1 Load Palletizing Device...

  • Page 2: Table Of Contents

    INTRODUCTION ............3 Asi Diagnostics ........11 4.3.2 ...... 11 OW TO ORRECT EVICE AULTS SAFETY ..............4 4.4.1 View Faults with the LPD ......11 ......4 LPD Control Faults ........12 4.4.2 OCKOUT AGOUT ROCEDURE ..........4 LECTRICAL AFETY GENERAL MAINTENANCE ........

  • Page 3: Introduction

    1. Introduction ________________________________________________________________________________________________________________ PRODUCT SERVICE MANUAL LOAD PALLETIZING DEVICE...

  • Page 4: Safety

    Failure to follow instructions and heed the employee’s established safety procedures. WARNINGS concerning electrical SYSTEC urges that all personnel working components could result in injury or death, on, or around conveyor equipment and devices and damage to the equipment. Points...

  • Page 5: Safety Labels

    (i.e., screws, nuts, washers, insulator washers, working around the conveyors, devices and insulator bushings and gaskets) is serviceable and controls for the overall system. properly reinstalled after removal. • Do not bypass or override safety switches or devices. • Brief all personnel in the area on any electrical hazard or abnormal conditions.

  • Page 6: Be Sure To Lockout Before Servicing Or Maintaining Equipment

    Material handling 3. Operation Overview systems, such as SYSTEC conveyors and devices, must have some moving parts exposed, such as A load entering the Load Palletizing rollers, to do the job for which it is intended.

  • Page 7: Installation Advice

    SYSTEC plant. Do not support the raised head during maintenance. use them as jack screws.

  • Page 8: Carriage Guide Rollers

    ½” (13 mm) below and parallel to the top of the vertical cam follower slot. A ½” (13 mm) rubber thru conveyor rolls when the fork assembly is pad was installed at the SYSTEC plant lowered and resting on the rubber pads. This 3.2.4...

  • Page 9: Operation Levels

    3.4 Operation Levels straight through the device and all of the other cycles are disabled. This mode would The Load Palletizing Device can operate generally only be used when there is a problem in either Manual Jog Controls mode or with with the device that cannot be immediately Auto Pallet Selection enabled.

  • Page 10: Run Manually Using Jog Controls

    F2 = Status Screen To open or close the heads of the device, • F3 = Service Screen use the PLOW switch. (Authorized Personnel Only) F4 = Pallet Select To lower or raise the heads, use the LIFT • F5 = ASi Diagnostics PULL UP/PUSH DOWN button.

  • Page 11: Pallet Select Screen

    Press F4 Pallet Select from the Main Screen to reach the Pallet Select Screen. (See Figure 4-5). Figure 4-7 Control Module Status Screen The status of the LPD control modules are indicated by the illuminated digit next to the description. Figure 4-5 Pallet Select Screen 4.4 How to Correct Device Faults...

  • Page 12: Lpd Control Faults

    FLT or a possible Servo Drive problem. personnel are clear before resetting the MSP. 8002 – Axis Over travel Alarm – A LPD plow Check for possible VF Drive faults or motor over travel limit switch has been detected as problems.

  • Page 13: General Maintenance

    8014 – Carriage Lift Motor 1A Cycle Time path, a possible damaged gear or a Failure - The Carriage Lift Assembly has had a misadjusted proximity switch (PX22-PX23). cycle time failure. This fault occurs if the 8021 – Carriage Lift Motor 2A Proximity Switch Carriage Lift assembly is detected as running to Failure - Both the up proximity switch (PX22) long.

  • Page 14: Cleaning

    SYSTEC devices have been designed to electrical enclosures, electric motors, and require minimal maintenance. Quality power cables. Check for debris, damage, and materials, components and intelligent design parts failure.

  • Page 15: Preventive Maintenance

    Use the following: Please note that all SYSTEC load-carrying EXXON OIL – Cylesstic TK 460 Oil rollers and tension rollers are sealed, non- MOBILE OIL – 600W Cylinder Oil servicing, pre-lubricated-for-life bearings.

  • Page 16: Recommended Periodic Preventive Maintenance Table

    6.1.2 Recommended Periodic Preventive Maintenance Table Recommended Periodic Inspection, Cleaning, and Adjustments Item Action Frequency PLR, PLRA Conveyor - Monthly • Check load-carrying rollers for wear and/or General damage. Semi-annually • Listen to motors, bearings, and gear reducers for unusual or excessive noise. •...

  • Page 17: Preventive Maintenance Schedule

    6.2 Preventive Maintenance Schedule Load Palletizing Device Conveyor Preventive Maintenance Schedule Check/Service Other Six-Month Period Checks Mounting Wear Lube Adjust Clean Align (Months Dr. Thru Conveyor Dr. Head In/Out Dr. Pallet Head Dr. Head Raise, R Dr. Head Raise, L Dr.

  • Page 18: Preventive Maintenance Checklist

    6.3 Preventive Maintenance Checklist Load Palletizing Device Preventative Maintenance Checklist Date of Inspection: Inspected By: Use this form when inspecting SYSTEC Load Palletizing Device. Keep copies of all inspections on permanent file for reference. Check/Service Service Performed Gearmotor Oil Level...

  • Page 19: Replacing Components

    6.4 Replacing Components 6.4.1 Replace the Centering Device Wheels 1. WARNING: Perform LOCKOUT/ TAGOUT PROCEDURES. Failure to comply could result in personal injury and/or equipment damage. 2. Remove Pallet Centering Tables. 3. Remove the 3 securing bolts from wheel assembly [DWG 068b030 (4 of 5)].

  • Page 20: Replace The Fork Assembly

    The pneumatic cylinders that actuate the LPD plough plates have an adjustable cushion built in to each end of the cylinder as shown above. This is set and adjusted by means of a screw with lock nut at each end of the cylinder.

  • Page 21: Spare Parts

    6.5 Spare Parts Description Additional Information Qty. 45.16 ratio, 400V (or 460V), 50 (or 60) cycle, M1, Elct Box 90, Normal, with Full Voltage Brake, 2" Output Shaft, American Series (Fork Lift Eurodrive-fork lift drive Motors) Osborn VLRY-4.5 V-Groove Yoke Roll Osborn SHA-1000 Heavy Duty Shaft P2B-DL-200 Pillow Block Dodge Bearing Pillow Block...
  • Page 22 Browning Spur Gear YSS10H30 "H" Bushing 1.25" Bore 1.25" Bore, Fafnir VASC, BRN Bearing, 2 Bolt, Pillow Blk, 1.25" Bore VPS120, DOD SC Fork Guide Rolls and Carriage Cam Follower CCF-2-S Hold Down Rolls Yoke Roll CCYR-1.375-S Encoder Products-Model 775 SAF47DT90S4, 8.64 RATION, 1.5 HP, 400V (or 460V), 50 or 60 cycle, M1 mtg, Hollow Shaft A,...

  • Page 23: Bill Of Materials

    6.6 Bill of Materials Description Additional Information Qty. Carriage Drive Assembly DWG 068D013 068B005, 2 @ 6"x 120" "V-track Plate, 3/8" x 60" x 120" HRS SH floor plate 068b005, (2) manufactured by ODB' V-track Dacam A-B Servo Motor A-B Rockwell MPL-B640FSJ22AA Dodge BRG F4B-DL-108 1.5"...
  • Page 24 Thru Conveyor 84" x 15' 068D017 Hub City FB260, BRN VF2S127, 2 Bolt Flange Bearing 1-11/16" Fafnir SCJT 415 Volt 50 Hertz, Torque Arm-0 (away from motor), M1 Mtg, Shaft- B, Conduit-0, Cable-3, U.S. Shaft Eurodrive SA57DT80N4, 1 HP Series 1-3/8", Ratio-47.32 Pallet Centering Device 068D004 Hamilton W4V-3/4"...
  • Page 25 NOTE: The parts listed above and on the following page(s) may not match your equipment. Please use these parts lists as a generic guide to standard parts available. Please contact Systec Parts to verify and compare with the actual parts supplied before ordering replacement parts.

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