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Bullhorn RM2000 Series Installation And Configuration Manual

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RM2000 Series
Installation and
Configuration Guide

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  • Page 1 RM2000 Series Installation and Configuration Guide...
  • Page 3 RM2000 Series Bullhorn® Installation and Configuration Guide ©American Innovations, Ltd. http://www.aiworldwide.com/ 12211 Technology Blvd • Austin, TX 78727 Phone: 512-249-3400 • Fax: 512-249-3444...
  • Page 4 Trademarks used in this text: the American Innovations logo and icon are trademarks of American Innovations, Ltd. The Bullhorn logo and icon are registered trademarks of American Innovations, Ltd. Microsoft and Windows are either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.

  • Page 5: Table Of Contents

    RM2000 Series Overview ........
  • Page 6 HAPTER RM2000 Series Configuration ..... . . 29 Introduction........... . 29 Configuration Overview .
  • Page 7 RM2000 Series Installation and Configuration Guide PPENDIX Optional Equipment ....... 57 AC Battery Charger .
  • Page 8 RM2000 Series Installation and Configuration Guide...

  • Page 9: Chapter 1 Getting Started

    Getting Started Introduction ® The information in this guide explains how to install and configure Bullhorn RM2000 series units, including the RM2020, for service using the Universal Configuration Toolkit (UCT) software. The information applies to the unit type that uses satellite (ORBCOMM) network services for communications with the Bullhorn Asset Tracker (BAT) website.

  • Page 10: Esd Precautions

    RM2000 Series Installation and Configuration Guide You will need Adobe Reader (version 5 or higher) installed on your computer to ® view or print the PDF file. If you need to install or update Acrobat Reader, visit Adobe’s website to download a free copy of the software.

  • Page 11: Bullhorn System Overview

    LEOS satellite (ORBCOMM) communication networks. RM2000 Series Overview Each type of unit included in the RM2000 Series is a remote alarm point monitor and pulse count accumulator. Unit types include the RM2020. The RM2000 Series supports 6 input channels with the following specifications: Input channels 1, 3, and 4 are isolated inputs that support analog ±5VDC, 4...

  • Page 12: Required Equipment

    RM2000 Series Installation and Configuration Guide The flexibility of the Bullhorn unit enables it to monitor various types of devices such as cathodic protection rectifiers, test points, critical bonds, tanks, and meters. After installing the unit, you then configure it for service using the Universal Configuration Toolkit (UCT) software.

  • Page 13: Ground Connection

     Ground Connection If you are working with a Bullhorn unit that includes the rectifier interface option with surge protection or test point filter option with surge protection, an external ground connection is not required. Both of these options provide enhanced surge protection either in the design of the unit or as an external connection.

  • Page 14: Universal Configuration Toolkit Software

    RM2000 Series Installation and Configuration Guide If you are working with a Bullhorn unit that does not include either of the options described above, do not ground at the Bullhorn unit. Common practice is to ground the shield of the instrument cable at only one end. Ground the shield drain wire to a suitable ground point at the source of the signal instead.

  • Page 15: Usb Device Driver

    Installing the USB device driver is a one-time process and does not need to be repeated if you have already installed the driver on your computer. Once it is installed on your computer, it will work for any Bullhorn unit that includes a USB configuration port.
  • Page 16 RM2000 Series Installation and Configuration Guide Figure 1-1. Configuration Toolkit Installation Window You can also visit the BAT website (www.bullhornsys.com/wiki) to download a copy of the BATtools Suite Installer, which includes the UCT and all support files. Click Help > Support Files > Support Files for Download >...

  • Page 17: Installing The Uct And Support Files

    Click the Install button. The battery/power cable does not need to be connected to the Bullhorn unit in order for Windows to recognize the Bullhorn USB connection. The Bullhorn USB connection draws power from the USB port on your computer.

  • Page 18: Bullhorn Information Line

    Follow the prompts to install the driver. Bullhorn Information Line The Bullhorn Information Line is an automated attendant telephone system. It is typically used when installing units in the field. The system identifies when the last data transmission (or test packet) was received on your website account for a unit you specify.
  • Page 19 RM2000 Series Installation and Configuration Guide Table 1-1. How To Contact Technical Support Telephone 512-249-3400 E-mail bhtechservices@aiworldwide.com Mail American Innovations, Ltd. ATTN. FDD Technical Services 12211 Technology Blvd. Austin, TX 78727 512-249-3444 Getting Started...
  • Page 20 RM2000 Series Installation and Configuration Guide Getting Started...

  • Page 21: Rm2020 Installation

    RM2020 Installation The procedures in this chapter explain how to install an RM2020. RM2020 Overview The RM2020 (Figure 2-1) is housed in a NEMA-rated weatherproof enclosure. It is primarily used in cathodic protection applications and uses the ORBCOMM satellite network for data transmissions. The RM2020 also includes 6 isolated input channels with the following specifications: Input channels 1, 3, and 4: support analog (±5VDC) or active digital.

  • Page 22: Orbcomm Satellite Service

    RM2000 Series Installation and Configuration Guide Solar Panel Battery Charger FIRMWARE UPLOAD CONFIG REPLACE WITH Front View 3A FUSE POWER Aquiring Signal RADIO Signal Aquired PACKET WAITING QUEUE EMPTY DIGITAL IN – – DIGITAL IN +/-5V – +/-5V – +/-5V –...

  • Page 23: Preparing For The Installation

    RM2000 Series Installation and Configuration Guide If you are uncertain about which ORBCOMM GES is closest to the installation ® site, use a software program such as Microsoft MapPoint to calculate the ™ distance between two points using the GPS coordinates of the installation site and the GPS coordinates of the nearest GES.

  • Page 24: Electrostatic Discharge

    RM2000 Series Installation and Configuration Guide To ensure uninterrupted service, the location you plan to install the antenna must meet the following qualifications: The area must be clear of all obstructions such as buildings, trees, and • hills. • The antenna must have a clear line-of-sight facing in the same direction as the nearest ORBCOMM Gateway Control Center (GES).

  • Page 25: Installing Conduit

    RM2000 Series Installation and Configuration Guide Installing Conduit If wires are to be buried or covered, use conduit to protect wires. MPORTANT Install and dress conduit to protect wiring from physical damage, electrical interference, or weather. Conduit is provided by the customer.

  • Page 26: Installation Overview

    RM2000 Series Installation and Configuration Guide Installation Overview The following steps provide an overview of a typical installation. The information also identifies the recommended installation sequence. Determine where to install RM2020, making sure objects or the terrain do not interfere with satellite communication.

  • Page 27: Mounting The Enclosure

    RM2000 Series Installation and Configuration Guide Mounting the Enclosure The following sections explain how to mount the RM2020 enclosure (Figure 2-2) on different types of surfaces. The unit’s enclosure includes a factory-installed bracket for mounting on a pole or flat surface (Figure 2-3).

  • Page 28: Mounting The Enclosure On A Telephone Pole

    RM2000 Series Installation and Configuration Guide Mounting the Enclosure on a Telephone Pole To install the RM2020 enclosure against a telephone pole using the pre-installed metal bracket, complete the following steps: Place the enclosure against the telephone pole where you will mount it.

  • Page 29: Installing The Antenna/Surge Arrestor

    RM2000 Series Installation and Configuration Guide Figure 2-4. Enclosure (Back View) Repeat step 2 to attach the other plastic bracket. Place the enclosure against the flat surface where you will mount it. Mark the mounting hole locations for the plastic brackets.
  • Page 30 RM2000 Series Installation and Configuration Guide Surge Protector Figure 2-5. Antenna Mounting Bracket From the bottom of the bracket, insert the brass mount (included with the antenna cable) in the mounting hole on the bracket. From the top of the bracket, place the antenna on the brass mount and then twist the antenna clockwise to tighten.

  • Page 31: Installing The Solar Panel Battery Charger (1.65 Watt)

    RM2000 Series Installation and Configuration Guide Solar Panel Battery Charger Connection Antenna/Surge Arrestor Connection Figure 2-6. Antenna/Surge Arrestor and Battery Connections Installing the Solar Panel Battery Charger (1.65 Watt) The procedure in this section explains how to install the 1.65 watt solar panel battery charger.
  • Page 32 RM2000 Series Installation and Configuration Guide Figure 2-7. Solar Panel U-bolt and Pipe Bracket ¼ Secure the u-bolt and pipe bracket on the frame bracket using two 20 nuts and split-ring washers provided in the installation kit. Tilt the solar panel angle bracket so the glass panel faces south for...

  • Page 33: Establish Communications With Orbcomm Satellite

    RM2000 Series Installation and Configuration Guide Install the solar panel at least two (2) feet below the MPORTANT antenna to help prevent the solar panel from interfering with data transmissions. Connect the solar panel cable to the water-tight fitting on the bottom of the enclosure.

  • Page 34: Connecting Input Wires

    RM2000 Series Installation and Configuration Guide Connecting Input Wires This section describes how to connect input wiring to the RM2020 input channels. To ensure a clean, stable reading, keep field wiring as short as MPORTANT possible to maintain signal integrity and use shielded twisted pair wire such as Alpha 2463C.
  • Page 35 RM2000 Series Installation and Configuration Guide Route input device wires through the water-tight on the bottom of the enclosure. Use the information in the next table to connect the input device wires in the terminal strip on the RM2020 enclosure.
  • Page 36 RM2000 Series Installation and Configuration Guide RM2020 Installation...

  • Page 37: Rm2000 Series Configuration

    RM2000 Series Configuration Introduction This chapter explains how to configure RM2020 units for service using the Universal Configuration Toolkit (UCT) software. Configuration Overview The configuration process includes the following tasks: If present, disable any synchronization software (page 30). Connect the unit to your computer. Start UCT and select a unit to configure (page 30).

  • Page 38: Disable Synchronization Software

    If you use a synchronization software to synchronize a mobile device with your computer, temporarily disable the software before starting UCT. If you are working with a Bullhorn unit that includes a USB MPORTANT configuration port on the faceplate, install the USB device driver provided on the CD in the installation kit.
  • Page 39 RM2000 Series Installation and Configuration Guide Figure 3-1. Find Devices The main configuration window displays after selecting a unit (Figure 3-2). Press F2 or click Tools > Read Unit Settings to verify UCT and the unit are communicating. Figure 3-2. Main Configuration Window...

  • Page 40: Load A Template

    RM2000 Series Installation and Configuration Guide Load a Template If a template is available for the unit type you plan to configure, load the template using the following steps: Click Tools > Advanced > Template > Load from Template. When the Open Template window displays, locate the folder that contains the template.

  • Page 41: Set Up Battery Information

    RM2000 Series Installation and Configuration Guide Set Up Battery Information Complete the following steps to identify the type of battery installed in the unit and the battery installation date: Click Change in Battery Information to display the Power/Battery window. Select an option in the Battery Type drop-down list.

  • Page 42: Set Up Input Channels And Alarms

    RM2000 Series Installation and Configuration Guide Select a field in the Transmit report at field. Use the up and down arrows to adjust the time. Repeat this step for remaining time fields as needed. If you want to include a delay in the transmission schedule, click Add Delay to place a check mark in the check box.
  • Page 43 RM2000 Series Installation and Configuration Guide Figure 3-3. Example of Channel 1 (CH1) Millivolt Settings Click Enable, Analog, and +/– 50mV to enable the channel for service and millivolt readings. Type the unit of measurement used by the input device in the Engineering Units (on transducer) field.
  • Page 44 RM2000 Series Installation and Configuration Guide If you want to apply an optional response filter to the input channel, click the Response Filter Time button and select a time option. If you want the unit to transmit an alarm packet when a low alarm condition occurs, click Transmit Low Alarm and then type a value in the Low Alarm field.

  • Page 45: Set Up An Input Channel For Analog Readings

    RM2000 Series Installation and Configuration Guide Set Up an Input Channel for Analog Readings Complete the following steps to set up Channels 1, 2, 3, or 4 in analog mode. Refer to the Glossary on page 59 for UCT field descriptions.
  • Page 46 RM2000 Series Installation and Configuration Guide Scale the input channel and input device as follows: Type the minimum and maximum voltage level supported by the input channel in the top and bottom fields of Raw voltage values (on unit input), respectively.

  • Page 47: Set Up An Input Channel For Digital Readings

    RM2000 Series Installation and Configuration Guide 12 Click Validate/Check Entries to verify configuration settings are correct and then click Save. Text boxes display green or red to indicate whether or not an entered value is correct. If a text box is red, enter a different value and then validate again.
  • Page 48 RM2000 Series Installation and Configuration Guide Click Enable to enable the channel for service. Click Active Digital or Digital Dry Contact. Only channels 5 and 6 support Digital Dry Contact mode. If you want to include an optional Debounce filter in alarm settings, type the number of seconds the input channel must remain in an alarm state before the unit transmits an alarm packet.

  • Page 49: Set Up Channel 5 For Accumulator Readings

    RM2000 Series Installation and Configuration Guide Set Up Channel 5 for Accumulator Readings Complete the following steps to set up channel 5 for accumulator readings. Refer to the Glossary on page 59 for UCT field descriptions. Click CH5 to display the channel configuration window (Figure 3-6).
  • Page 50 RM2000 Series Installation and Configuration Guide Complete one of the following steps to reset the accumulated count to zero: Type a value in the Accumulator Reset Value field if you want to reset the count to zero (0) when channel 5 reaches a certain value.

  • Page 51: Set Up Channel 6 For Accumulator Readings

    RM2000 Series Installation and Configuration Guide Text boxes display green or red to indicate whether or not an entered value is correct. If a text box is red, enter a different value and then validate again. If all text boxes are green, settings are correct.

  • Page 52: Save Settings In The Event Log

    RM2000 Series Installation and Configuration Guide If you want an alarm transmitted when the unit is in a low state (closed), click Transmit Low/Closed Alarm check box. If you want an alarm transmitted when the unit is in a high state (open), click Transmit High/Open Alarm check box.

  • Page 53: Save Settings In A Template

    RM2000 Series Installation and Configuration Guide Save Settings in a Template After completing all configuration settings for the unit currently connected to your computer, use the following procedure to save configuration settings in a template. You can use the template to set up another unit of the same type.
  • Page 54 RM2000 Series Installation and Configuration Guide RM2000 Series Configuration...

  • Page 55: Maintenance And Troubleshooting

    Maintenance and Troubleshooting This chapter provides general maintenance tips and troubleshooting guidelines. If you experience problems with the equipment or UCT software and are unable to resolve a problem using the following information, contact Technical Support for assistance at 512-249-3400. General Maintenance Tips Enclosure The inside of the enclosure should be kept dry and dust free as much as possible.

  • Page 56: Battery Information

    RM2000 Series Installation and Configuration Guide RM2020 units monitor the voltage level when the unit is on or  transmitting. If the unit detects a low battery, the battery and charging system should be checked as soon as possible and the battery replaced when required.

  • Page 57: Connecting And Disconnecting The Battery Cable

    RM2000 Series Installation and Configuration Guide The sealed lead acid battery can be stored for up to 1 year but must always be kept in a charged condition. A periodic topping charge is required to prevent the open cell voltage from dropping below 2.1 volts/cell or 12.6 volts. If permitted to...

  • Page 58: Troubleshooting Guidelines

    RM2000 Series Installation and Configuration Guide Troubleshooting Guidelines Table 4-1. Troubleshooting Guidelines Description Action UCT software does not start. Verify the configuration cable connects  securely to the unit and computer. If you are working with an RM2020,  verify the power switch is on.

  • Page 59: Appendix A Battery Replacement

    Battery Replacement The battery is placed behind a metal faceplate in the RM2020 units. Follow the procedure below to replace the 12-volt lead acid battery. Replacing the Battery Complete the following steps: Turn OFF power to remove power from field wiring. Electrostatic Discharge (ESD) can damage electronic ARNING components.
  • Page 60 RM2000 Series Installation and Configuration Guide Phillips Head Screws (4 places) Figure A-1. Remove Faceplate Lift up the faceplate and insert the top flange in the top groove inside the enclosure. See Figure A-2. Faceplate Flange Top Groove Figure A-2. Secure Faceplate Disconnect the red positive (+) and black negative (–) battery cables from...
  • Page 61 RM2000 Series Installation and Configuration Guide Disconnect postive and negative battery connections. Figure A-3. Disconnect Battery Cables Use a 3/8 inch nut driver to remove two (2) standoffs securing the battery bracket. Set the standoffs and battery bracket aside for reinstallation later.
  • Page 62 RM2000 Series Installation and Configuration Guide Battery Replacement...

  • Page 63: Appendix B Regulatory Notices

    Consult the dealer or an experienced radio/TV technician for help.  Export Control Classification Number The Export Control Classification Number (ECCN) assigned to the Bullhorn Universal Configuration Toolkit (UCT) software by the U.S. Bureau of Industry and Security (BIS) is as follows: No Classification ...
  • Page 64 RM2000 Series Installation and Configuration Guide Regulatory Notices...
  • Page 65 Optional Equipment AC Battery Charger The information in this section explains how to recharge the battery using one of the following optional AC battery charger kits (Figure C-1): Part No. 517173-000: AC battery charger kit for units that use the ...
  • Page 66 RM2000 Series Installation and Configuration Guide If you are working with a unit that uses the ORBCOMM satellite network such as the RM2020, complete the following steps to recharge the battery: Plug the battery charger cable in the battery charger connector on the bottom of the enclosure.
  • Page 67 Glossary The following information is an alphabetical list of technical terms used in this document. Table D-1. Glossary of Technical Terms Term Definition Accumulator Shows the last accumulator reading received by input channel 5 (Ch5). Dashes display in the Accumulator column for all other input channels.
  • Page 68 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition Channel 1 - Channel 16 Click a channel number to display the configuration window for the selected channel. Use the configuration window to map a register to the selected channel.
  • Page 69 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition GPS Information Information field showing unit GPS and elevation coordinates. Antenna Status applies to the magnetic-mount antenna, and Number of Satellites Tracked applies to the SkyWave satellite terminal.
  • Page 70 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition Radio ISN Radio Identification Serial Number. The SkyWave satellite terminal and Bullhorn unit ship from the factory as a matching pair. Both are assigned the same ISN by AI for identification purposes.
  • Page 71 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition Repeat delay in minutes The Repeat delay in minutes value is the number of minutes between repeated alarm transmissions for both low and high alarm conditions.
  • Page 72 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition RSSI Receive Signal Strength Indicator. RSSI value and green or red status bar are static indicators of the last RSSI reading. Clicking Auto Update forces the UCT to display a “live” RSSI reading.
  • Page 73 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition Scaling Based on configuration settings for each channel, a positive or negative scale value displays in the Scaling field. The UCT software scales a raw register reading using the scale value configured for each channel.
  • Page 74 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition Status Indicators UCT software includes the following three (3) status indicators in the bottom, right hand side of the main configuration screen: Green/red indicator: Green indicator ...
  • Page 75 RM2000 Series Installation and Configuration Guide Table D-1. Glossary of Technical Terms (continued) Term Definition Unit Address/InstrType Depending on which communication protocol you select on the Modbus Communications Settings window, the UCT software displays the Unit Address or Instr Type (instrument type) column.
  • Page 76 RM2000 Series Installation and Configuration Guide Glossary...
  • Page 77 Accumulator input channel 5 59 Battery type 33 RM2020 26 BATtools 7, 8, 9, 10 Accumulator readings 41, 43 Bullhorn information line 10 Acrobat Reader 5 Active digital input channel 3 Cathodic protection 13 ActiveSync 30 Channel setup 34 Administrator...
  • Page 78 RM2000 Series Installation and Configuration Guide Just Me 7 Instrument type 67 EAR99 55 International gateway 32 Earth ground point 16 Internet Explorer 5 ECCN 55 classification 55 code 55 Just Me installation option 7 Electrostatic Discharge 16 ESD precautions 2...
  • Page 79 RM2000 Series Installation and Configuration Guide RM2020 Solar panel 23 overview 3 battery charger installation 23 second accumulator 59 Status indicator 66 RSSI 64 GSM unit 64 ORB unit 64 Template 45 SAT unit 64 folder 32 load 32 Test packet 66...
  • Page 80 RM2000 Series Installation and Configuration Guide Index...
  • Page 82 http://www.aiworldwide.com/ 12211 Technology Blvd. • Austin, TX 78727 Phone: 512-249-3400 • Fax: 512-249-3444 Part No. 122148-000, Rev.1 • May 2, 2012...

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