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Battery-powered Electro-permanent Load Lifting Magnet
Type
Dimensions
LxWxH (mm)
SB200
150x85x150
SB500
180x160x140
SB950
355x165x170
Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50
info@assfalg-metal.com
Operating manual
SAFEBAT
SB200 / SB500 / SB950
Load
(kg)
200
500
950
Load
Weight
(kg)
(kg)
50
10
200
25
400
41
Item no.
65697
62666
60643
www.assfalg-metal.com
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Table of Contents
Summary of Contents for assfalg-metal SAFEBAT SB200
- Page 1 SB200 / SB500 / SB950 Type Dimensions Load Load Weight Item no. (kg) (kg) (kg) LxWxH (mm) SB200 150x85x150 65697 SB500 180x160x140 62666 SB950 355x165x170 60643 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com...
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Page 2: Table Of Contents
10.1 Charging instructions ........................18 10.2 Charger features and safety notes ....................19 TROUBLESHOOTING .......................... 20 EU Declaration of Conformity ....................... 21 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com... -
Page 3: Foreword
SAFEBAT SB200 / SB500 / SB950 1 FOREWORD You have purchased an Assfalg SAFEBAT battery-powered load lifting magnet. Thank you for choosing our product. This operating manual contains all the information required for safe and optimum use of the lifting magnet. Read the operating manual carefully and follow the instructions. Keep this operating manual in a safe place close to the workplace. -
Page 4: General Assembly Drawings And Features
3.1 SB200 The SAFEBAT SB200 is able to handle workloads up to 200 kg for flat material and up to 50 kg for round material. Using a current pulse of less than one second, the Assfalg SB200 can be switched manually, using push buttons, or in automatic mode. - Page 5 Option: Special pole shoes, to be fixed on the pole surface area with 4 screws M12, are available on request. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com...
- Page 6 Option: Special pole shoes, to be fixed on the pole surface area with 4 screws M12, are available on request. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com...
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Page 7: Technical Specifications
Housing height 170 mm Test load with flat material 2850 kg Weight 41 kg Option: Special pole shoes, 4x M12 on request Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com... -
Page 8: Features
Never leave a hoisted load unattended. • The maximum operating temperature must never exceed 80°C. 7 FACTORS AFFECTING HOLDING POWER 7.1 MATERIAL Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com... -
Page 9: Contact Area
These loads do not have sufficient mechanical strength. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com... -
Page 10: Load Thickness
) of the lifting magnet diminishes as the air gap (mm) increases. In order to avoid an air gap, remove the foreign matter from the load surface before positioning the lifting magnet. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com... - Page 11 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [10]...
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Page 12: Operation
To turn OFF, press and hold the COMMON button until all the LEDs light and then release that button. The SAFEBAT automatically turns itself OFF after 5 minutes of inactivity. CHARGING BUZZER SOCKET Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [11]... -
Page 13: Before Start-Up
For demagnetizing, press the COMMON and DEMAG buttons at the same time. Note: Maximum 3 operations can be executed within 10 seconds. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [12]... -
Page 14: Automatic Mode
12mm or the lifting magnet hoists more than a single sheet. Safe lifting is only possible with one sheet hoisted at a time. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [13]... - Page 15 With level 3 all three green LEDs light. With level 2 the left-hand and middle green LEDs light. With level 1 the left-hand green LED lights. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [14]...
- Page 16 In both normal and automatic mode, with level 1 or 2, the SAFEBAT lifting magnet automatically increases the magnetic force to the next higher level within 5 seconds after the load has been hoisted. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [15]...
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Page 17: Indications Output By The Common Led / Buzzer Regarding Adprem And Battery Status
FAST BATTERY EMPTY- CHARGE IMMEDIATELY! FLASHING MAGNETIZATION DISABLED + BUZZER LIFTING MAGNET HOISTED BATTERY EMPTY- CHARGE IMMEDIATELY! + BUZZER OPERATION DISABLED Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [16]... -
Page 18: Lifting
Lift (or lower the load another time to correct its position). Lower the Load. Demagnetize. The next lifting operation can be initiated now. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [17]... -
Page 19: Battery Charger
Always check the charging plug for proper orientation before connecting the SAFEBAT! a) Plug the charger in to the AC mains socket. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [18]... -
Page 20: Charger Features And Safety Notes
• If the charger does not operate properly, in particular with any unusual condition or escaping smell, unplug it immediately from the mains socket and contact a qualified service technician. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [19]... -
Page 21: Troubleshooting
ALARM LED and BUZZER come No current was detected due Contact Assfalg for a new PCB. on continuously. to a component or wiring failure. Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [20]... -
Page 22: Eu Declaration Of Conformity
D - 73525 Schwäbisch Gmünd, that the machines described in the following Assfalg - Electro-Permanent Lifting Magnet with Battery SAFEBAT SB200 / SB500 / SB950 fulfils the safety and health requirements of the following EC guideline: Directive 2006/42/EC (Machinery Directive) - Page 23 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [22]...
- Page 24 Assfalg GmbH Buchstraße 149 73525 Schwäbisch Gmünd / Germany +49 (0)7171 92505-0 Fax +49 (0)7171 92505-50 info@assfalg-metal.com www.assfalg-metal.com [23]...
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