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Stress-Tek V300 Series Owner's Manual

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CONTENTS
V300 SERIES OWNER'S MANUAL

Table of Contents

........................................................................................................7
1.1 Load Cells And Pressure Sensors .....................................................................10
1.2 VSL Vulcoders ...................................................................................................11
1.3 V300 Series Meter .............................................................................................11
1.4 Explanation of Meter Channels..........................................................................12
1.5 Electronics Installation .......................................................................................13
2.1 Entering The Program Menu .............................................................................17
2.2 Sequencing Channels........................................................................................17
2.2.1 Manual Sequencing ................................................................................18
2.3 Setting The Display Code ..................................................................................18
2.4 Setting The Units (Lb or Kg) ..............................................................................20
2.5 Setting The Grad Size .......................................................................................21
2.6 Setting The Channel Cycle Time .......................................................................21
2.7 Setting The Lock (Tare and Cal Lockout) ..........................................................22
2.8 Exiting The Program Menu ................................................................................22
3.1 Turning The Meter On And Off ..........................................................................23
3.2 Changing Display Intensity ................................................................................23
3.3 Locking The Meter On A Particular Channel .....................................................24
3.4 Displaying Tare Weight......................................................................................25
3.5 Displaying Calibration Numbers.........................................................................25
3.6 Vulcoder Updating .............................................................................................25
June 2006
..................................................................................5
VULCAN ON-BOARD SCALES 1-800-237-0022
© STRESS-TEK, INC. 2006
) ........................................17
................................................................23
Doc. 44-10085-001 Rev. A
1

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  • Page 1: Table Of Contents

    INGLE ECHNOLOGY ERIES LECTRONICS ......................7 YSTEM 1.1 Load Cells And Pressure Sensors ..............10 1.2 VSL Vulcoders ....................11 1.3 V300 Series Meter .....................11 1.4 Explanation of Meter Channels................12 1.5 Electronics Installation ..................13 2.0 V300 S ) ........17 ERIES ROGRAM YSTEM ETUP 2.1 Entering The Program Menu ................17...
  • Page 2 5.1 Driver's Daily Vehicle Inspection................39 5.2 Preventative Maintenance And Vulcan Torque Specifications......40 6.0 T ..................47 ROUBLESHOOTING 6.1 V300 Series Meter Test Procedures..............48 6.1.1 Entering And Exiting The Test Mode ............48 6.1.2 Test 1......................48 6.1.3 Test 2......................49 6.1.4 Test 3......................49 6.1.5 Test 4......................50...
  • Page 3 CONTENTS 6.3.3 Resistance Test Procedure..............55 6.4 V300 Series Meter Error Codes.................56 6.4.1 Err 01......................56 6.4.2 Err 02......................57 6.4.3 Err 03......................57 6.4.4 Err 04......................58 6.4.5 Err 05......................58 6.4.6 Err 06......................58 6.4.7 Err 07......................59 6.4.8 Err 08......................59 6.4.9 Err 09......................60 6.4.10 Err 10......................60 6.4.11 Err 11......................61...
  • Page 4 CONTENTS June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 5: V300 Basic System Setup

    You are now ready to load your truck. Please refer to V300 Owner’s Manual for help with final system calibration. To turn the meter off – press and hold PWR/MENU button. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 6 V300 BASIC SYSTEM SETUP June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 7: Vulcan Single Line (Vsl) Technology , V300 Series Electronics System

    • V300 Series Meter - to display the weights and run the scale system. The number of VSL Vulcoders and the model of V300 Series Meter needed depends on the number of channels required. The number and type of load cells or sensors needed depends on the truck’s configuration, such as length, type of suspension, load capacity, etc.
  • Page 8 = LOAD CELL TRUCK / TRAILER = VSL VULCODER CONNECTOR Figure 1-C: Example – V340 Series VSL Short Logger System Shown (Truck: 2-channels, Trailer (not shown): 2-channels) June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 9 = LOAD CELL = V320 SERIES METER = VSL VULCODER Figure 1-D. Example – V320 Series VSL Refuse System - 6 Load Cells Shown (Truck: 2-channels) June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 10: Load Cells And Pressure Sensors

    Example: Vulcan Super - Beam Load Cell Figure 1-E: Vulcan Super - Beam Load Cell (Covered by one or more of the following patents: US Patent RE. 35,301, 4,459,863 Canadian Patent 1,245,677) June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 11: Vsl Vulcoders

    CHAPTER 1 VSL VULCODERS The VSL Vulcoder is specifically designed to be used with the V300 Series Meter. The functions of the VSL Vulcoder are to supply power to the load cells or other sensors and receive the analog voltage signal back from them.

  • Page 12: Explanation Of Meter Channels

    EXPLANATION OF METER CHANNELS The V300 Series Meter can display information on up to four channels: A, B, C, and D. There is a VSL Vulcoder for each channel. The number of channels is based on the number of load cells and their grouping.

  • Page 13: Electronics Installation

    Wire tie the splice so that the connection is strain relieved. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 14 Rear Vulcoder, the meter will sequence the Front Vulcoder as channel A, and the Rear Vulcoder as channel B. LOAD CELL BLACK CABLE ORANGE CABLE LOAD CELL Figure 1-K: Front VSL Vulcoder Configuration June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 15 Refer to Section 7.2 “System Specifications”. Do not connect the power cable to a power source activated by the key switch; power must be supplied at all times. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 16 POWER CABLE CABLE (COMM LINK) Figure 1-N: V300 Series Wire Connections to the Meter Review steps 1 to 10 before connecting the terminal block to the back of the meter. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A...

  • Page 17: V300 Series - Program Menu (System Setup)

    SEQUENCING CHANNELS The V300 Series electronics makes it possible for a truck to haul various types of Vulcan VSL equipped trailers with “plug in and go” ease. To do this, the VSL Vulcoders need to be assigned their position (channel A, B, C, or D) in the scale system.

  • Page 18: Manual Sequencing

    The meter display code allows the user to display a combination of one or more of the available channels. Refer to the list of display codes on the next page. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 19 Menu. In normal operation, press and hold the CYCLE button down, then use the buttons to select the group desired. A+B+C+D A+B+C+D A+B+C+D A+B+C+D A+B+C+D A+B+D Figure 2-B: Display Codes - V300 Series Meter June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 20: Setting The Units (Lb Or Kg)

    SETTING THE UNITS (LB OR KG) The V300 Series Meter allows the user to display the weight in either pounds or kilograms. The LED illuminated by either pounds or kilograms, shows the unit of measurement selected. To change the unit of measurement, refer to the procedure below.

  • Page 21: Setting The Grad Size

    SETTING THE GRAD SIZE The grad or graduation size for the V300 Series Meter allows the meter to display the weight in 5, 10, 20, 50, 100, or 200 lb or kg increments depending on the application. The procedure to change the grad size is listed below.

  • Page 22: Setting The Lock (Tare And Cal Lockout)

    Note: If the PWR / MENU button is held too long the meter will display all 8’s and the meter will turn off. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 23: V300 Series Meter Operation

    CHAPTER 3 C H A P T E R 3 . 0 V300 SERIES METER OPERATION TURNING THE METER ON AND OFF Figure 3-A: V340 Meter Shown To Turn the Meter On: Press the PWR / MENU button for less than 2 seconds.

  • Page 24: Locking The Meter On A Particular Channel

    Note: Upon the next power up, the meter will start up where it was last set, either locked on a channel(s) or in the cycling mode. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 25: Displaying Tare Weight

    DISPLAYING TARE WEIGHT Lock the meter on Channel A, B, C, or D. The Tare weight is the displayed reading when the vehicle is empty. For setting the Tare weight, refer to Chapter 4.0 “V300 Series Calibration”. DISPLAYING CALIBRATION NUMBERS Lock the meter on Channel A, B, C, or D.
  • Page 26 CHAPTER 3 June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 27: V300 Series Calibration

    C H A P T E R 4 . 0 V300 SERIES CALIBRATION Calibration is fine-tuning a system to maximum accuracy in reference to a specific certified platform scale. It is important to calibrate the scales for high accuracy to achieve the maximum hauling payload.

  • Page 28: Gross Vehicle Weight

    GROSS VEHICLE & NET PAYLOAD WEIGHT METHODS To properly calibrate a V300 Series system, all channels in use need to be calibrated. Listed below is a procedure for entering the Tare weights. The Tare weights must be entered for each channel.

  • Page 29: Entering Tare Weight For A Typical 2 - Channel, Truck & Trailer

    The Lock option is activated. The buttons have no effect. Refer to Section 2.7 to deactivate the Lock feature. To Return to Normal Operating Mode: Press and release the TARE button. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 30: Entering Tare Weight For A Typical Short Logger System

    The Lock option is activated. The UP and DOWN ARROW buttons have no effect. Refer to Section 2.7 to deactivate the Lock feature. To Return to Normal Operating Mode: Press and release the TARE button. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 31: Entering Tare Weight For A Typical 2-Channel Refuse System

    The Lock option is activated. The buttons have no effect. Refer to Section 2.7 to deactivate the Lock feature. To Return to Normal Operating Mode: Press and release the TARE button. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 32: Procedure For Entering Starting Calibration Numbers

    PROCEDURE FOR ENTERING STARTING CALIBRATION NUMBERS To properly calibrate a V300 Series system, all channels in use need to be calibrated. Listed below is a procedure for entering the starting calibration numbers. The starting calibration numbers must be entered for each channel.

  • Page 33: Fine Tuning The Calibration Number For Gross Vehicle Weight Method When Only One Channel Per Truck Or Trailer Is Used

    Figure 4-A: Calibration GVW - One Channel Used To properly calibrate a V300 Series system, all channels used need to be calibrated. Adjusting the Cal Number or Cal Weight adjusts the system sensitivity as compared to a certified platform scale. The Cal Number is a reference number that is used to help the user keep track of the system calibration.
  • Page 34 (This will automatically adjust your Cal Number). You must exit the Calibration mode to save your new Calibration. To Exit the Calibration Mode: Press the CAL button until the CAL LED is no longer illuminated. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 35: Fine Tuning The Calibration Number For Gross Vehicle Weight And Net Payload Weight Methods When More Than One Channel Is Used Per Truck Or Trailer

    THAN ONE CHANNEL IS USED PER TRUCK OR TRAILER To properly calibrate a V300 Series system, all channels used need to be calibrated. Listed below is a calibration procedure for the Gross Vehicle Weight and Net Payload Weight Methods when more than one channel is used per truck or trailer.
  • Page 36 Dump the payload. Weigh the empty truck on the same certified platform scale. Record the weight shown on the certified scale and the weight as shown on the V300 Series Meter for the channels selected (Example: A+B). Weight Shown on Certified Scale (truck empty)
  • Page 37 (truck empty) Example: (P = 56,240 lb - 35,000 lb = 21,240 lb) V = Weight shown on V300 Series Meter (truck fully loaded) - Weight shown on V300 Series Meter (truck empty). Example: (V = 55,000 lb - 35,000 lb = 20,000 lb) If the average difference between the certified scale and the meter is more than several hundred pounds, you may want to adjust the Calibration Numbers.
  • Page 38 CHAPTER 4 June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 39: Maintenance

    Check the meter mounting and wiring, make sure they are secure. Check the green plug attached to the back of the meter. Make sure it is secure. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 40: Preventative Maintenance And Vulcan Torque Specifications

    Vulcan On-Board Scales recommends applying torque stripes to all fasteners (see Section 5.1, step 2). Torque Specifications: 3/4" 7/8" 1" 1-1/8" 1-1/4" Lb-ft 400-500 400-590 650-890 1000-1400 1450-1780 June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 41 Check meter for secure mounting and strain relief of wires. Check system for functionality. Review and address any driver concerns. Typical Western Logger Mounting Figure 5-C New Hutch Center Hanger Mounting June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 42 CHAPTER 5 Figure 5-D Typical Hutch or Transpro Center Hanger Mounting Figure 5-E June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 43 CHAPTER 5 Typical Single Point Mounting Figure 5-F Typical Holland 5th Wheel Mounting Figure 5-G June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 44 CHAPTER 5 Typical Rear Hinge Mounting (Tipping Body) Figure 5-H Typical Front & Middle Mountings (Tipping Body) Figure 5-J June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 45 CHAPTER 5 Typical Rear Mounting (Fixed Body) Figure 5-K Typical Front & Middle Mountings (Fixed Body) Figure 5-L June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 46 CHAPTER 5 June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 47: Troubleshooting

    The following section covers an explanation of V300 Series Test Procedures, Load Cell Evaluation Test Procedures, and Vulcan V300 Series Error Codes. If a problem occurs and no Error Codes appear, use the V300 Series Meter to isolate the problem to the appropriate channel.

  • Page 48: V300 Series Meter Test Procedures

    CHAPTER 6 V300 SERIES METER TEST PROCEDURES Six diagnostic tests are available for the Vulcan V300 Series Meter. These can perform a thorough test of the display, keyboard, and the VSL communications. The tests are called Test 1, which performs the button test, Test 2, which performs the VSL communications test, Test 3, which performs the LED display test, Test 4, which displays the Vulcoder software version number, Test 5, which displays the load cell offsets.

  • Page 49: Test 2

    There are several patterns, which are run. If seeing any deviation from this pattern, contact you Vulcan dealer. Press the TARE or CAL button to exit from test 3. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 50: Test 4

    Press the CYCLE button to change to a different channel. 6.1.7 TEST 6 Test 6 activates the meter demonstration mode. Use the buttons to start the demo mode. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 51: Vulcan Check-Out Box

    10.5 Vdc at the back of the meter when the system is running. (Make sure the green plug is plugged in and the meter is turned on.) If there are any error messages displayed, refer to Section 6.4 “V300 Series Meter Error Codes”. Figure 6-A: Vulcan Check-Out Box To order a Check-Out Box (P/N: 56-10425-001), contact your Vulcan dealer.

  • Page 52: Load Cell Evaluation Tests

    If the load cell cannot be brought to Vulcan specifications, contact your Vulcan dealer. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 53: Tare Test Procedure

    Record the current Tare weight. The Tare weight is the weight displayed when the vehicle is empty. Current Tare Weight: ______________ Press and release the TARE button. The TARE and LOCK LED’s are illuminated. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 54 Perform the Resistance Test, (Section 6.3.3). If the load cell cannot be brought to Vulcan specifications, contact your Vulcan dealer. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 55: Resistance Test Procedure

    Pin C (White) to Pin A (Red) should be the same number as Pin C (White) to Pin D (Black) within 1 Ohm. If the load cell cannot be brought to Vulcan specifications, contact your Vulcan dealer. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 56: V300 Series Meter Error Codes

    VSL Vulcoder will accept. Note: SMT Vulcoders manufactured after May 2001 send diagnostic information to the V300 Series Meter. This information contains the load cell number that is causing the problem. In this case, the meter display will alternate between “Err 01”...

  • Page 57: Err 02

    Inspect truck to trailer connecting plug and receptacles for good connection. Spread and clean pins in receptacle and plug if needed. Run Test 2 from the V300 Series Meter Test Procedures, section 6.1.3. VSL Vulcoder is damaged. Replace VSL Vulcoder.

  • Page 58: Err 04

    VSL Vulcoder will accept. Note: SMT Vulcoders manufactured after May 2001 send diagnostic information to the V300 Series Meter. This information contains the load cell number that is causing the problem. In this case, the meter display will alternate between “Err 06”...

  • Page 59: Err 07

    Possible Causes: More than one front VSL Vulcoder is attached at the same time. (During sequencing or powering up the meter). Line noise. Faulty VSL Vulcoder. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 60: Err 09

    Communication error between the meter and the VSL Vulcoder. The VSL Vulcoder is in a “locked” state. Possible Causes: Faulty VSL Vulcoder What to Do: Run Test 2 from the V300 Series Meter Test Procedures, section 6.1.3. Replace VSL Vulcoder. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A...
  • Page 61 Ensure that the RF Remote Vulcoder is the only Vulcoder attached to the remote meter. Verify if affected channel is still sequenced and manually sequence, section 2.2.1. Replace VSL RF Vulcoder. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 62 Vulcoder from the VSL Vulcoder line. There should be no resistance detected when measuring between the green and white wires at the Vulcoder hook up point. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 63: System Malfunctions

    CHAPTER 6 Run Test 2 from the V300 Series Meter Test Procedures, section 6.1.3. VSL Set Point Vulcoder is damaged. Replace VSL Set Point Vulcoder. SYSTEM MALFUNCTIONS 6.5.1 CONDITION: No Indicator Display or Function Lights Possible Causes: Power switch turned off.

  • Page 64: Unable To Enter Tare Or Calibration Numbers

    If the problem is not fixed, continue to step 5. If two load cells are connected per VSL Vulcoder, follow steps 5a and 5b. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 65 Resistance tests (refer to Sections 6.3.1 and 6.3.3). If all the load cells wander more than 200 lb (100 kg), then the VSL Vulcoder may be faulty and needs to be checked (refer to Section 6.3.4 “VSL Vulcoder Check-Out Procedure”). June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 66: Meter Reading Does Not Change When Truck Is Being Loaded

    Section 7.2 “System Specifications”. If the voltage is below 10.5 Vdc, the problem could be in the power source (battery, meter power cable, and / or fuses). June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 67: Meter Displays Lo-Lo

    Check the fuses for both negative and positive leads. Use only 1 amp fast blow fuses for 12 Vdc V300 Series systems only. Blown fuses could indicate a shorted VSL line. Isolate the short by disconnecting sections of the VSL line and checking for proper meter operation.
  • Page 68 Possible Causes For "LO-LO" and "2 X.X": Note: When the fault is detected, the V300 Series Meter will “shut down” power to the VSL line to avoid meter damage. The meter must be powered off and then on to clear the error condition.
  • Page 69 To check for a bad Vulcoder, disconnect each Vulcoder from the VSL line and power up the meter. If the meter powers up, connect one Vulcoder at a time and manually resequence (Section 3.4.1) the Vulcoder before restarting the meter. Replace meter. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 70: Troubleshooting Worksheet

    / alternator problems, added accessories, jump-start? Has there been any recent maintenance of the scale system, parts exchanged, etc.? Has anything else happened to the truck, such as an accident? June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 71 Is there mud or ice build-up between the load cell pads and vehicle frame? Is there any contact on top of the load cell mounting cap screw heads? June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 72: Troubleshooting Assistance And Replacement Parts

    REPLACEMENT PARTS If you need additional assistance, parts, or service, give us a call at: VULCAN CUSTOMER SERVICE 1-800-237-0022 HOURS: 7:30 a.m. - 5:00 p.m. PACIFIC TIME June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 73: Appendix

    CHAPTER 7 C H A P T E R 7 . 0 APPENDIX June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 74: Starting Calibration Numbers

    3660 3660 2745 EXTRA HD 4" TRUNNION L32, L33 8200 LOAD CELL NOTES 1. Vulcoder Stock No. V29, (Designed for 7-Pin Connectors), use Cal Number 6150. June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 75: System Specifications

    Connectors: 4 pin, military type. Voltage Input: 10 Vdc +/- .5 Vdc. Voltage Output: 5 Vdc +/- .1 Vdc V300 Series Meters Display: L E D, Variable brightness. Cycle Speed: Variable cycle speed, 1 - 9 seconds. Graduation: 5, 10, 20, 50, 100 or 200 lb or kg...

  • Page 76: Assistance In Fine Tuning Your Scale System (Primarily For Two Channels On One Truck Application Only)

    1-800-237-0022 to determine your fine tuned Cal Numbers. Enter the new Cal Numbers in the meter. Channel ____________ Cal Number __________________ Channel ____________ Cal Number __________________ Channel ____________ Cal Number __________________ Channel ____________ Cal Number __________________ June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...
  • Page 77 Final Cal Number __________________ Channel ____________ Final Cal Number __________________ Channel ____________ Final Cal Number __________________ Channel ____________ Final Cal Number __________________ Date Final Calibration Numbers were set ________________________ June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

  • Page 78: Keeping Records

    Final Cal Number ______________ Channel C Channel C Active? Tare Number ______________ Final Cal Number ______________ Channel D Channel D Active? Tare Number ______________ Final Cal Number ______________ June 2006 VULCAN ON-BOARD SCALES 1-800-237-0022 Doc. 44-10085-001 Rev. A © STRESS-TEK, INC. 2006...

This manual is also suitable for:

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