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Summary of Contents for DeZurik P200
- Page 1 DeZURIK P200-P204 POSITIONERS With Feedback and External Options D10471 Instruction February 2016...
- Page 2 Safety label(s) on the product indicate hazards that can cause injury or death. If a safety label becomes difficult to see or read, or if a label has been removed, please contact DeZURIK for replacement label(s). Personnel involved in the installation or maintenance of valves should be constantly alert to potential emission of pipeline material and take appropriate safety precautions.
- Page 3 V200 POSITIONER www.vacaccessories.com Valve Accessories & Controls DeZURIK P200-P204 POSITIONERS V200 POSITIONER Installation, Operation and Maintenance Instruction V200 Positioner IOM r3...
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Page 5: Table Of Contents
V200 POSITIONER www.vacaccessories.com CONTENTS 1 INTRODUCTION ................. Principal of Operation ............Product Identification ............. Air quality recommendations ..........Safety Instructions ..............2 INSTALLATION .................. Connections ................General mounting instructions ..........2.2.1 Rotary actuators ..............2.2.2 Linear actuators ..............Installation instructions for rotary actuators......2.3.1 Double acting ................. -
Page 6: Introduction
V200 POSITIONER www.vacaccessories.com 1 INTRODUCTION 1.1 Principal of Operation The V200 incorporates the force balance prin- The system is stable when the spool(7) is in the cipal of operation. The desired value, in the neutral position and the forces that affect the form of pressure, affects the membrane(1)with balance arm is in equilibrium. -
Page 7: Air Quality Recommendations
V200 POSITIONER www.vacaccessories.com 1.3 Air quality recommendations To ensure normal operational safety with VAC Poor air quality is one of the main causes of positioner products, we recommend that a premature functional problems with pneumatic water separator and a <80 micrometer filter are mounted as close to the product as possible. -
Page 8: Installation
V200 POSITIONER www.vacaccessories.com 2. INSTALLATION 2.1 Connections S – Supply air V200P: max. 145 PSI / 1 MPa V200E: 23 - 145 PSI / 0,15 -1 MPa I – Input, pressure signal V200P: 3-15 PSI / 20-100 kPa V200E: Plugged –... -
Page 9: General Mounting Instructions
V200 POSITIONER www.vacaccessories.com 2.2 General mounting instructions. The V200 has the ISO F05 hole pattern(1) and 2¼” x 2¼” hole pattern(2) for mounting kits. 2.2.1 Rotary actuator The VAC V200 has a very stable and properly sized drive shaft bearing. However, the positioner drive(A) should be aligned properly to the rotary actuator spindle(B). -
Page 10: Installation Instructions For Rotary Actuators
V200 POSITIONER www.vacaccessories.com 2.3 Installation instructions for rotary actuators Direct (CCW) 2.3.1 Double acting Signal opens Reverse (CW) Signal closes 2.3.2 Single acting Direct (CCW) Reverse (CW) Spring closes Spring opens Signal closes Signal opens Direct (CCW) Reverse (CW) Spring opens Spring closes Signal closes Signal opens... -
Page 11: Installation Instructions For Linear Actuators
V200 POSITIONER www.vacaccessories.com 2.4 Installation instructions for linear actuators 2.4.1 Double acting Direct (CCW) Signal closes Signal opens Reverse (CW) Signal opens Signal closes 2.4.2 Single acting Spring opens Spring closes Direct (CCW) Signal closes Signal opens Spring opens Spring closes Reverse (CW) Signal opens Signal closes... -
Page 12: Cam
V200 POSITIONER www.vacaccessories.com 2.5 Cam The V200 is standard shipped with the C1-cam, factory set for 90° , direct (CCW) turning. ±1° 2.5.1 Adjustments Remove the front cover and indicator. (see page 15) 1. Loosen the locking screw(2) and the cam nut(1). -
Page 13: Spindle(Drive)
V200 POSITIONER www.vacaccessories.com 2.6 Spindle (Drive) VAC offers a variety of spindles/drives(1), suitable for the most frequently used actuator types. 2.6.1 Spindle Removal Release the spindle/drive by prying with two screwdrivers, equally under the edges(2) of the spindle/drive, using the housing as fulcrum. The spindle has a snap ring that is “released”... -
Page 14: Installing Ip Converter
V200 POSITIONER www.vacaccessories.com 2.7 Installing IP converter 2.7.1 Internal IP Converter Remove the front cover and indicator. (see page 15) 1. Loosen the two screws that secure the pneumatic sealing plate(1) and remove the plate. 2. Make sure the two O-rings(2) are still in the positioner housing. -
Page 15: Ma Connection
V200 POSITIONER www.vacaccessories.com 2.8 4-20 mA connection 2.8.1 Connecting the control signal Remove the front cover and indicator. (see page 15) Terminal block(1) is now easily acces- sible. Connect the cables to their respective pole. Maximum cable size AWG 13 (2,5 mm 2.8.2 Checking the control signal The control signal can be checked without having to break the signal loop. -
Page 16: Calibration
V200 POSITIONER www.vacaccessories.com 2.9 Calibration The V200 is delivered factory calibrated 0-100 % ±1%. Calibration procedure Zero position Note: Always set zero first! 1. Set 0% input signal. 2. Wait until the valve/actuator has responded. 3. Adjust the zero position by turning the zero screw(1), with a screwdriver. -
Page 17: Front Cover And Indicator
V200 POSITIONER www.vacaccessories.com 2.10 Front cover and indicator 2.10.1 Removing the front cover Loosen the two screws(1) and remove the front cover. 2.10.2 Removing flat indicator cover With the main cover removed, the indicator cover(2) (clear cover) can be removed with pressure from the backside. -
Page 18: Installing Flat Indicator Cover
V200 POSITIONER www.vacaccessories.com 2.10.5 Installing flat indicator cover Place the indicator cover(1) with its rounded side facing down toward the front cover. Press in the center of the indicator cover until it snaps into place. 2.10.6 Installing Dome Indicator cover Place the dome indicator cover(2) so that it is aligned with its seat in the front cover on one side. -
Page 19: Main Supply Filter For Ip Converter
V200 POSITIONER www.vacaccessories.com 2.11 Main supply filter for IP converter Changing the filter 1. Turn off or disconnect the main air supply. Should air supply not be disconnected or turned off, the pressure may cause the filter cover to eject from the unit. 2. -
Page 20: Pilot Valve Remove And Install
V200 POSITIONER www.vacaccessories.com 2.12 Pilot valve Removal Remove the front cover and indicator. (see p.15) Loosen the pilot retaining screw(1). Lift the pilot valve(2) straight up. Cleaning Remove the spool(3) from the valve housing Clean the parts with a soft cloth and pipe cleaner using alcohol, acetone or something similiar. -
Page 21: Intentionally Blank
V200 POSITIONER www.vacaccessories.com Intentionally blank V200 Positioner IOM r3... -
Page 22: Spare Parts
V200 POSITIONER www.vacaccessories.com 3. SPARE PARTS 3.1 Exploded drawing V200 Positioner IOM r3... -
Page 23: Spare Parts List
V200 POSITIONER www.vacaccessories.com 3.2 Spare parts list Item Description Material Part no Item Description Material Part no 1 ..Housing ......... Aluminum, painted ..n/a ....1 30**** Filter Cover, Rhombic II ..Stainless Steel ..... 90032r1 ... 1 29 ..- Screw ISO 1207 M4x12 ..Stainless Steel ..... 120705126 ..1 .. -
Page 24: Specifications
V200 POSITIONER www.vacaccessories.com 4. SPECIFICATIONS 4.1 Specifications V200 Pneumatic Electropneumatic Electropneumatic Intrinsically Safe V200P V200E V200IS nput Signal: 3-15 PSI 4-20mA (Max:Ri 250 Ohm) 4-20mA (Max:Ri 250 Ohm) Supply Pressure: <145 PSI (<1MPa) 21.8-145 PSI (0.15-1MPa) 21.8-145 PSI (0.15-1MPa) Linearity error: <0.7% f.s <1.0% f.s <1.0% f.s... -
Page 25: Dimension
V200 POSITIONER www.vacaccessories.com 5. DIMENSIONS 5.1 V200P/E std V200 Positioner IOM r3... - Page 26 V200 POSITIONER www.vacaccessories.com V200 Positioner IOM r3...
- Page 27 If you use metric fasteners with ASME Class 150/300 bolt holes and flange bolt patterns, you do so at your sole risk and any liability associated with such use shall not be the responsibility of DeZURIK, Inc. In addition to the foregoing, DeZURIK’s Manufacturer’s Conditions apply.
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