1. Manuals
  2. Brands
  3. Reliabotics Manuals
  4. Air Cleaner
  5. RSTG ALSI CM-2
  6. Manual

Reliabotics RSTG ALSI CM-2 Manual

Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the RSTG ALSI CM-2 and is the answer not in the manual?

Questions and answers

Summary of Contents for Reliabotics RSTG ALSI CM-2

  • Page 2: Table Of Contents

    Table of Contents Table of Contents Section 1 - Safety & Precautions 1.1- Safety Warnings 1.2- Safety Precautions Section 2 - Product Overview 2.1 Overview of System Figure 2.1.1 - System Overview Figure 2.1.2 - Front Panel Interfaces Figure 2.1.3 - Back Panel Interfaces 2.2- Technical Specifications cleaning speed depends on the type of contaminates and substrates Figure 2.2.1 - System Requirements &...
  • Page 3 4.2- Recipe Setting Figure 4.2.1 - Recipe Selection Screen Figure 4.2.2 - Recipe Edit Screen 4.3- Alarms Figure 4.3.1 - Alarm Banner Figure 4.3.2 - Alarm Screen 4.4- Settings Figure 4.4.1 - Settings Screen (Recipe Settings) Figure 4.4.2 - Recipe Setting Default Values Figure 4.4.3 - Settings Screen (Ready State Settings) Figure 4.4.4 - Ready State Setting Default Values 4.5- Remote Control...

  • Page 4: Section 1 - Safety & Precautions

    Section 1 - Safety & Precautions 1.1- Safety Warnings ● While in operation this machine can produce air up to 200℉ (93.3 ℃). ● While in operation, this machine will produce dry ice particles that can cause irritation and potential frostbite upon contact to skin, eyes, or other bodily surfaces.
  • Page 5 NFPA 704 Standard Rating NFPA health hazard 3 - Short exposure could cause serious temporary or residual injury even though prompt medical attention was given NFPA fire hazard 0 - Materials that will not burn NFPA reactivity 0 - Normally stable, even under fire exposure conditions, and are not reactive with water NFPA specific hazard SA –...

  • Page 6: Section 2 - Product Overview

    Section 2 - Product Overview The CM-2 is an optimized and integrated eco-friendly modular system that utilizes recycled CO​ for non-aqueous cleaning and surface preparation. This system offers sub-micron level cleaning and surface preparation for numerous surfaces using CO​ gas and clean dry air as inputs. The 2​...
  • Page 7 2.2 Front and Rear Panel Interfaces: Figure 2.1.2 - Front Panel Interfaces ● ON-OFF SWITCH:​ The ON-OFF switch is a physical contact switch that will immediately power down the system. ​ T his should only be done after the system has come to a controlled stop.
  • Page 8 Figure 2.1.3 - Back Panel Interfaces C O​ C O​ ● ½” COMPRESSION ​ INPUT:​ ​ is supplied through a 1⁄2” Compression fitting, 2​ 2​ C O​ after passing through a particulate filter. ​ A lways use a ​ Filter (RBM-01-18-1000) 2​...

  • Page 9: Technical Specifications

    2.2- Technical Specifications Technical Specifications Requirements 1 x cleaning head 2 x cleaning heads Power Requirements 200-240 VAC 1-phase @ 50A System Weight 550 lbs System Dimensions (LxWxH) 42” x 27” x 68” Operating Temperature -4​ ° ​ to 131​ °...

  • Page 10: Section 3- Installation & Start Up

    Section 3- Installation & Start up 3.1- Delivery/Pre-installation Inspection Upon receipt of system, review the “Delivery Checklist” enclosed with shipment to ensure all parts have been received. Check for damages when unpacking components; damages may occur during shipment if freight is not properly secured. If there are any missing, or damaged components contact service and support team to remedy the situation.

  • Page 11: Connections

    Figure 3.2.1 - Air and ​ C O​ Connections ​ 2​...

  • Page 12: Chiller Connections

    Figure 3.3.1. If a facility chiller is being utilized, disregard this connection, as it will not be software enabled, but can be later paired with a Reliabotics supplied chiller (see purchasing options). ​ ( Note: If hoses are connected backwards the chiller will pump water in the wrong direction across the heat exchanger and flow sensor which will result in poor system performance;...

  • Page 13: Electrical Supply

    3.4- Electrical Supply The electrical supply is brought in through the larger diameter gland (lower) and run up to the main disconnect supply terminals utilizing cable clamps along the way for strain relief. The main power cable wiring should be 2-Pole, 3-Wire Grounding (L1, L2, GND). Figure 3.4.1 below shows a NEMA 6-50 plug, which is commonly used to connect power to the machine.

  • Page 14: Cleaning Head Installation

    3.5- cleaning head Installation The cleaning Head (also called a nozzle) is connected to the machine using two hoses; an ​ A N3 stainless steel braided hose for CO​ (RBM2-01-29-xxx) ​ a nd an​ AN10 black ​ 2​ nylon braided hose for Air (RBM2-01-27-xxx). ​ T hese hoses connect to the rear of the machine and the cleaning head via preinstalled fittings.
  • Page 15 Figure 3.5.2 - Cleaning head Input Ports The cleaning head can be mounted via a Reliabotics supplied bracket or a bracket supplied by the end user. In either case it is essential that the output “jets” of the cleaning head are positioned in such a way as to contact the surface angled ​ 3 0 degrees off vertical​...

  • Page 16: Remote I/O Interfacing

    3.6- Remote I/O Interfacing Description Description Remote Start+ Machine Ready+ Remote Start- Machine Ready- Remote Stop+ Machine Fault+ Remote Stop- Machine Fault- Table 3.6.1 - Remote Control/Status Signals Note: In order to utilize remote control, a NO dry contact rated for 24V DC, 0.5A must be supplied.

  • Page 17: Initial Start-Up Procedure

    ​ A trained end user or Reliabotics technician will have the necessary credentials to perform this routine.​ After the correct credentials are entered, the diagnostic testing can be found by accessing the maintenance screen, switching the machine to manual mode and pressing the ‘begin diagnostics’...

  • Page 18: Section 4 - Operating Instructions

    Section 4 - Operating Instructions Figure 4.1.1 - Initialization Flow Chart 4.1- Starting/Stopping Once the diagnostics routine has been successfully executed and the machine is switched back into auto mode, we can now begin operation. Verify no alarms exist, if any alarms exist, navigate to the ‘alarm’...
  • Page 19 Figure 4.1.2 - Operation State Flow Refer to the main status bar located at the bottom of the ‘Home’ screen to determine what the next steps will be, the messages are as follows: Emergency Alarm Active, Acknowledge Alarms to Continue​ : Navigate to the alarm screen, determine what alarm is currently present, correct the issue and acknowledge to continue.
  • Page 20 Figure 4.1.3 - Home/Operator Screen...

  • Page 21: Recipe Setting

    4.2- Recipe Setting The recipe consists of three main parameters, the CO​ output pressure, the propellant flow rate 2​ and the propellant output temperature. These parameters will be adjusted and fine tuned on site during the install to best suit the cleaning application. Up to 10 recipes (can be increased upon request) can be saved and stored on the machine for future use.

  • Page 22: Alarms

    4.3- Alarms Upon initially receiving an alarm, an overlapping banner will pop up displaying the individual alarm message, messages are as follows: Alarms Descriptions Emergency Stop Active, Clear and The emergency stop circuit is broken, if not utilizing safety Acknowledge to Continue circuit, verify supplied jumper connection is installed in order to complete the circuit.
  • Page 23 Figure 4.3.1 - Alarm Banner If the banner is closed out accidentally, the operator can navigate to the ‘Alarm’ screen to see the current alarm or overall alarm history. Alarms may also be acknowledged here as well. Figure 4.3.2 - Alarm Screen...

  • Page 24: Settings

    CO​ output pressure, propellant flow and propellant output temperature. 2​ Note: These tolerances should only be adjusted by a trained end user or Reliabotics technician Note: Pressing ‘Restore Default Settings’ will return all settings back to default Figure 4.4.1 - Settings Screen (Recipe Settings) Parameter Default Min.
  • Page 25 Coolant Input Temperature (°C) CO​ Output Temperature (°C) 2​ Figure 4.4.4 - Ready State Setting Default Values Note: If not using a Reliabotics supplied chiller, coolant flow may need to be adjusted and should be done so on install if necessary.

  • Page 26: Remote Control

    4.5- Remote Control Similarly to local control, using the supplied start and stop signals will mimic the physical start and stop push button on the machine. Before sending the start signal, verify no faults exist either locally or by checking the remote ‘fault’ status supplied by the remote IO interface. Once the first start signal is seen, the machine will be put into ‘preparation’...

  • Page 27: Section 5 - Maintenance

    Section 5 - Maintenance All Maintenance should be performed by either a trained end user or Reliabotics technician. If services are performed by an untrained user the warranty may not be honored. 5.1- Service Intervals As a machine approaches a maintenance interval the “wrench” will appear in the top of the Home Screen;...
  • Page 28 Figure 5.1.2 - Maintenance Counters Manufacturer Recommended Service Chart Inspect the air and CO​ hoses for damage such as cuts or kinks 2​ Ensure the nozzle airflow exit end is not deformed or damaged Monthly Inspect the power cord for damage Inspect all the accessories for damage Biannually Change CO​...

  • Page 29: Section 6 - Troubleshooting

    Section 6 - Troubleshooting Symptom Possible Cause Solution When disconnect switch ON, the 1. Incorrect input Voltage. 1. Check the input voltage and machine does not power up 2. Loose or damaged verify it meets the wiring or components. requirements listed on the 3.

  • Page 30: Section 7 - Contact Info

    Section 7 - Contact Info 7.1 Service and Technical Assistance 7.1.1 Distributor Service Program 6 Months (1040 hours) 12 Months (2080 hours) ● Remove pump and replace it with new or ● Heater Replacement remanufactured pump provided by ALSI. ● Filter Replacement ●...

  • Page 31: Section 8- Expressed & Limited Warranty

    Reliabotics system (the “System”) will be free from defects in materials and workmanship for one (1) year from the date of shipment (the “Warranty Period”). Reliabotics’ entire liability and Purchaser’s sole and exclusive remedy for any breach of this express limited warranty will be, at Reliabotics’...
  • Page 32 INTERRUPTION OF BUSINESS, OR ANY OTHER SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF THE USE OR INABILITY TO USE THE PRODUCT, EVEN IF RELIABOTICS HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH LOSS OR DAMAGES AND WHETHER OR NOT SUCH LOSS OR DAMAGES ARE FORESEEABLE.

  • Page 33: Claim Procedures

    Reliabotics LLC. Every care has been taken by the staff of Reliabotics LLC. in compilation of the data contained herein and in verification of its accuracy when published, however the content of this manual is subject to change without notice due to factors outside the control of Reliabotics and this manual should, therefore, be used as a guide only.
  • Page 34 Reliabotics LLC. does not accept any responsibility whatsoever for misrepresentation by any person whatsoever of the information contained in this manual and expressly disclaims all and...

  • Page 35: Section 10 - Appendix

    Section 10 - Appendix 10.1- Maintenance History Date Performed Part Addressed Description Performed By:...
  • Page 36 Date Performed Part Addressed Description Performed By:...

Table of Contents