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Summary of Contents for Infanor CYBELEC CybTouch 6 G-W
- Page 1 CybTouch 6 G-W Shears Machine Parameters Manual v1.1...
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Page 3: Table Of Contents
v1.1 16.01.12 ABLE OF ONTENTS P01 MACHINE CONFIGURATION ......................6 Menu Button ............................6 Toggle Pages Button ..........................6 P01.01 Machine Type ..........................7 P01.02 Start Pump Button ........................7 P01.03 Automatic Cut ..........................7 P01.04 Quantity ............................7 P01.05 Material ............................8 P01.06 Blade Gap ...........................8 P01.07 Second Blade Gap ........................8 P01.08 Axis .............................8 P02 MACHINE CONFIGURATION 2 ......................9 P02.01 Sheet Support ..........................9... - Page 4 v1.1 16.01.12 P05.02 Sheet Offset ..........................16 P05.03 Angle Control at TDC .........................16 P06 AXIS SETTINGS -X- ...........................17 P06.00 Display Resolution ........................17 P06.01 Axis Type ............................17 P06.02 Closed Loop ..........................17 P06.03 Encoder resolution ........................18 P06.04 Position Speed ...........................18 P06.05 Position Tolerance ........................18 P06.06 One-Way Positioning ........................18 Advanced button .............................19 Axis Settings -X- Wizard .........................19...
- Page 5 v1.1 16.01.12 Blade Gap Wizard ...........................31 P12.01 Inverted AD Input ........................31 P12.02 Tolerance ............................31 P12.03 Advanced Stop ...........................31 P12.04 Overrun Distance ........................31 P12.05 SP/SN Time ..........................31 P13 ANGLE AND CUTTING LENGTH ......................32 Angle and Cutting Length Wizard ......................32 P14 ANGLE AND CUTTING LENGTH 2 ....................33 P14.01 Inverted Input ..........................33 P14.02 Resolution ...........................33 P14.03 Minimum Limit ..........................33...
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Page 6: P01 Machine Configuration
v1.1 16.01.12 P01 M ACHINE ONFIGURATION This manual explains the functionalities of the CybTouch 6 for shears, independently of the limits imposed by the hardware and the subsequent available inputs and outputs. Menu Button Menu P01 Machine Configuration button allows you to exit the page or to scroll through the other machine parameters pages:... -
Page 7: P01.01 Machine Type
v1.1 16.01.12 P01.01 Machine Type Machine type Touch the field to choose the type of machine used with the NC. Adjustable rake angle Select this mode if your machine has a rake angle control to be managed by the CybTouch NC. Selecting this option will give you access to dedicated machine parameters for controlling this type of shears. -
Page 8: P01.05 Material
v1.1 16.01.12 P01.05 Material Show material function can be enabled or not: Material selection is not displayed. Yes: Material selection is displayed; the operator can select the material type. P01.06 Blade Gap The blade gap is adjusted depending on the selected material and thickness. These values are set in the Material pages by the machine manufacturer. -
Page 9: P02 Machine Configuration 2
v1.1 16.01.12 P02 M ACHINE ONFIGURATION P02.01 Sheet Support The sheet support can be configured as follows: No sheet support. Sheet support 2 pos: Sheet support is set with 2 positions. Sheet support 3 pos: Sheet support is set with 3 positions. Disable support in zone: E.g. -
Page 10: P03 Machine Configuration 3
v1.1 16.01.12 P03 M ACHINE ONFIGURATION P03.01 Light This light is usually used for the shadow line on the sheet metal. Once the light is configured, one icon and one output are created. P03.02 Eco Mode Eco mode parameter defines after how much time of operator or machine inactivity the CybTouch will switch to economical mode. -
Page 11: P03.04 Hmi Locked In Level 0
v1.1 16.01.12 P03.04 HMI Locked in Level 0 The Human-Machine Interface can be locked in level 0. This is commonly used when machines are left unattended on exhibitions to prevent visitors from changing programs. When set to Yes, the operator will need a code to access programming (level 2). The HMI will be automatically locked every time: The CybTouch is switched off. -
Page 12: P03.08 Retraction
v1.1 16.01.12 P03.08 Retraction Retraction of the back gauge can be set as follow: No: The backgauge will not retract. always: The backgauge will always retract. selectable: The backgauge will retract or not, this is defined by operator. The selection is only possible if AutoCut function is active. Retraction distance: Backgauge retraction distance Mandatory for thickness over:... -
Page 13: P04 Machine Settings
v1.1 16.01.12 P04 M ACHINE ETTINGS Machine Settings Wizard When a swing shear machine is used, a Wizard is available by touching the button. This allows you to measure the default time for the maximum cutting length. See section P04.04 Default Time for Max Cutting Length for more details. P04.01 Max Programmable Cutting Length This parameter is only available with swing shear machines. -
Page 14: P04.03 Default Time For Max Cutting Length
v1.1 16.01.12 P04.03 Default Time for Max Cutting Length This is the default time it takes to cut a piece with the previously set maximum cutting length in P01 Maximum Cutting Length. This is the value set by default when working in the EasyCut and Program page. This parameter is only available with swing shear machines. -
Page 15: P04.07 Autocut Minimum Waiting Time At Tdc
v1.1 16.01.12 *Or beam up, blade gap +, blade gap - E.g.: Beam down 0.20s 0.30s P04.07 AutoCut Minimum Waiting Time at TDC This parameter determines the minimum time that the blade must stay at TDC between cuts in automatic cut mode. This is to ensure a smooth and less brutal change of direction/pressure in the system. -
Page 16: P05 Preferences
v1.1 16.01.12 P05 P REFERENCES P05.01 Axes Start at The axes (back gauge) can be configured to start positioning at different moments, depending on the position of the beam: BDC if X SP: o If the axes movement will be in positive direction, axes (back gauge) will start once the beam reaches BDC. -
Page 17: P06 Axis Settings -X
v1.1 16.01.12 P06 A ETTINGS P06.00 Display Resolution This value must be entered manually before using the Wizard. 0.01 Here you must set the displayed resolution for the selected axis to 0.1 mm P06.01 Axis Type This value must be entered manually before using the Wizard. Depending on the drive logic, you must select either: Enable +/-10V. -
Page 18: P06.03 Encoder Resolution
v1.1 16.01.12 P06.03 Encoder resolution The encoder resolution can be programmed if it is already known, but can also be determined using the axis Wizard P06.04 Position Speed Must be done manually before using the Wizard. Here you must enter an approximate realistic positioning speed for the back gauge. The real maximum positioning speed will then be determined by the Wizard. -
Page 19: Advanced Button
v1.1 16.01.12 30 mm 5 mm One-way positioning with overrun of +final approach of 1 mm/s: Advanced button Touching the Advanced button displays the P06b Advanced Axis Regulator page. These parameters are automatically generated by executing the Wizard described below. See section P06b Advanced Axis Regulator X for more details. Axis Settings -X- Wizard Important: Before using the Wizard, a number of parameters must be set manually, see section P06 Axis Settings –X-. - Page 20 v1.1 16.01.12 The P06.04 Positioning Speed can be made lower but never higher. If an identification error [ ] occurs: Err 1 = No motion detected. Should not happen if you started the Wizard from the beginning. Err 2 = Not enough oscillations.
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Page 21: P06B Advanced Axis Regulator X
v1.1 16.01.12 DVANCED EGULATOR All parameters in this chapter are automatically calculated by the Wizard. P06b.01 Change Counting Direction This parameter changes the counting direction for the axis movement/positioning. P06b.02 Manual Speed This parameter determines the manual movement speed for the axis in mm/sec. P06b.03 Acceleration This parameter determines the X axis default acceleration speed. -
Page 22: P06B.07 Offset Voltage
v1.1 16.01.12 P06b.07 Offset Voltage Offset voltage, 0 - 9.999V P06b.08 Supervisor Error Supervisor error 0 - 999.99 mm 999.99 = no test Usually programmed: 10 - 30 mm with frequency converter and 5-10 mm with servo-drives. This is the max allowed distance between the calculated and the real trajectory. P06b.08 Supervisor error If during movement the value in is exceeded, the... -
Page 23: Indexation Axis -X
v1.1 16.01.12 07 I NDEXATION Most of these parameters are set during the Wizard procedure. They can be modified manually if necessary. This machine parameters page can display parameters for more than one axis. –X– –Y– Simply touch in the page title to switch from one axis to the other. Indexation Axis -X- Wizard Touch the indexation Wizard button to launch the axis indexation Wizard and... -
Page 24: P07.02 Start Indexation In Reverse Logic
v1.1 16.01.12 P07.02 Start Indexation in Reverse Logic Indexation zone becomes active if input becomes 24V or 0V (inverted). P07.03 Start Indexation in Negative Direction Indexation starts in positive or negative direction. This parameter is used in conjunction with above P07.02. P07.04 Indexation Speed Defines the axis indexation speed. -
Page 25: Axis Functions -X
v1.1 16.01.12 08 A UNCTIONS –X– –Y– If there are several axes, touch the axis name on top of the page to switch from one axis to the other. page 25 of 42 PM_CybTouch6_ Shears_v1.1.doc... -
Page 26: P08.01 Blade Gap Factor
v1.1 16.01.12 P08.01 Blade Gap Factor The blade gap factor is used to correct the x axis value with regards to the blade gap value and the backgauge fixing point or if front gauge. Sample values (mm): Blade gap - blade gap = 1.00 - fracture width = 0.40 - cut length = 100.00 fracture width... -
Page 27: P09 Digital Input Configuration
v1.1 16.01.12 P09 D IGITAL NPUT ONFIGURATION The inputs may be modified according to the machine requirements. Simply touch a field and select the output to configure: Note: Use the arrows to scroll through the available inputs. error) while leaving machine Doubling inputs will result in error (configuration parameters. -
Page 28: P10 Digital Output Configuration
v1.1 16.01.12 P10 D IGITAL UTPUT ONFIGURATION The inputs may be modified according to the machine requirements. Simply touch a field and select the output to configure. Note: Use the arrows to scroll through the available outputs. Some outputs can doubled for more power. Simply configure the output twice to double it. -
Page 29: P11 Analog I/O Configuration
v1.1 16.01.12 P11 A I/O C NALOG ONFIGURATION The analog inputs or outputs may be modified according to the machine requirements. Simply touch a field and select the output to configure. page 29 of 42 PM_CybTouch6_ Shears_v1.1.doc... -
Page 30: P12 Blade Gap
v1.1 16.01.12 P12 B LADE If configured (in P01.07) the second blade gap can be adjusted in the second machine parameter page. Press the to switch between blade gap pages. It is recommended to use the blade gap Wizard to setup the range (min-max) of the blade gap stroke. -
Page 31: Blade Gap Wizard
v1.1 16.01.12 Blade Gap Wizard Touch the Wizard button to launch the blade gap Wizard. Follow the instructions on screen and touch . The Wizard will help you to define the minimum and the maximum stroke values, the P12.03 Advanced stop and the P12.04 Overrun distance. -
Page 32: P13 Angle And Cutting Length
v1.1 16.01.12 P13 A NGLE AND UTTING ENGTH Angle and Cutting Length Wizard 1. Make sure you select the correct sensor (potentiometer or encoder) in P03.10. 2. Enter the machine dimensions (the three lower fields in the screen). 3. Enter the minimum and maximum cutting angle. 4. -
Page 33: P14 Angle And Cutting Length 2
v1.1 16.01.12 P14 A NGLE AND UTTING ENGTH All of these parameters are set during the Wizard procedure. P14.01 Inverted Input Inverts the sensor signal. P14.02 Resolution This parameter defines the resolution (degree of precision) of the cutting length sensor. If the sensor is a linear encoder, usually the resolution is 200.000. If you know the resolution, enter the value when Wizard asks for it. -
Page 34: P14.07 Stop If Angle Sensor Max
v1.1 16.01.12 P14.07 Stop if Angle Sensor Max If the upper beam goes out of the tolerance, CybTouch can have 2 reactions: Stop and display a message (Yes) Correct automatically = default) P14.08 Advanced stop, angle down/up Advanced stop values for the angle movements. P14.09 Advanced stop, cut down/up Advanced stop values for the cut (beam) movements. -
Page 35: P15 Pressure
v1.1 16.01.12 P15 P RESSURE This feature manages a proportional pressure valve for the system pressure. Only displayed if the P03.09 Analog pressure parameter is set to Yes. The technician can teach positions for specific voltages by entering values in the linearization table. -
Page 36: P15.03 Beam Up
v1.1 16.01.12 P15.03 Beam Up This is the pressure required for the beam to move up at a certain speed. P15.04 Final Approach Up (min pressure) This is the minimum pressure the beam needs to move up slowly. This parameter is used in the final approach P15.05. -
Page 37: Changing Access Level Security Passwords
v1.1 16.01.12 HANGING CCESS EVEL ECURITY ASSWORDS Default passwords For each access level there is a default password: Access Description Default Notes level P03.04 HMI Unlock touchscreen when If machine parameter locked in level 0 locked in level 0. is set to Access to programs Only if the machine parameter P03.03 Store/Delete programs... - Page 38 v1.1 16.01.12 Passwords 3. Touch and select the password you wish to change: 4. Enter the new password with the numerical keypad and validate. Enter the new Password accepted password again to confirm. The message is displayed in the interactive message line if the password was changed successfully. Note: The new passwords must all be unique and must not be the same as the default passwords described above.
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Page 39: Error And Warning Messages In Cybtouch 6 For Shears
v1.1 16.01.12 RROR AND ARNING ESSAGES IN OUCH HEARS Below is a list of warning and error messages which may be displayed in the interactive message line on the CybTouch. Each message is explained and possible solutions are provided: Warning messages are on a green background, and are information or instructions that will disappear automatically. - Page 40 v1.1 16.01.12 07 //Machine parameters not If a software update has been made over a much older version, compatible, please format data the parameters are perhaps no longer compatible. Or if uploaded parameters (with RFlink) are much older or newer than the current software version, they may also not be compatible.
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Page 41: Technician Messages
v1.1 16.01.12 44 //"External stop" input is active An external stop may be caused by safety devices, emergency buttons, rear protection guards, etc. Check machine instructions. 58 //Fw Axes Error 32 [Trajectory This is a regulator error. The axis could not follow its trajectory. tracking error] May be due to higher friction, resistance or an obstacle on the axis movement. - Page 42 v1.1 16.01.12 43 //Configuration error I/O incorrectly configured in machine parameters, the error I/O page is displayed. 45 //"Blade gap" analog input not While configuring (setting up) the NC, dedicated input or output configured are not configured but are requested to run properly. 46 //"Pressure"...