The boom lift of the SANY SRSC4531G may be extending slowly due to the joystick angle in relation to its original position. The movement and speed of the boom are determined by the joystick's position. If the joystick is only slightly moved from its original position, the boom will extend slowly. Additionally, if the joystick is returned to its original position, all movements will stop.

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Summary of Contents for SANY SRSC4531G

Page 1 User Manual Operation Manual Reach Stacker SRSC4531G V. 07/2017 EN Translation of the original user manual...
Page 2 Contact SANY Europe GmbH Sany Allee 1 50181 Bedburg Germany E-Mail: service@sanyeurope.com Web: www.sanyeurope.com Tel.: -49 2272 90531 100 Fax: -49 2272 90531 109 Service Number: 00800 88888 318 Spare parts number: 13553769...
Page 3 According to the EC Machinery Directive 2006/42/EC (Annex II ▪ DIN EN 1459:2012-06 – Safety of industrial trucks – Forklifts with variable reach Manufacturer name and address: Authorised representative for the compilation of the SANY Europe GmbH relevant technical documentation: Sany Allee 1 SANY Europe GmbH 50181 Bedburg...
Page 4: Table Of Contents
Table of contents Table of contents Safety systems and protective devices EC declaration of conformity Safety markings Introduction Machine description Foreword Properties Structure of the instructions Assembly overview Safety Cabin Intended use 4.3.1 Emergency exit (rear window) Unintended use 4.3.2 Fire extinguisher Operator duties 4.3.3...
Page 5 Table of contents 4.4.5 Additional grip 4.10 Spreader 4.4.6 Stair lighting 4.11 Twistlocks Drive 4.12 Options 4.5.1 Engine bay cover 4.12.1 360° camera system for panoramic viewing 4.5.2 Engine and gearbox 4.12.2 Front camera system 4.5.3 Exhaust after-treatment system 4.12.3 Spreader camera system 4.5.4 Steering...
Page 6 Table of contents 5.1.1 Overview 5.4.1 Mechanical locking indicator 5.1.2 Main display 5.4.2 Electronic twist lock indicator 5.1.3 Load pick-up display 5.4.3 Side shift display 5.1.4 Direction lever and turn signal lever Before starting operation 5.1.5 Machine operation toggle switch Cleaning before starting operations 5.1.6 Attachment, cab, counterweight tilt switch...
Page 7 Table of contents 6.3.4 Fill-level for windscreen wiper fluid Operating the machine 6.3.5 Check the level of hydraulic oil. 7.3.1 Driving position 6.3.6 Checking the brake oil fill level 7.3.2 Driving forward 6.3.7 Check coolant level and top up 7.3.3 Driving in reverse 6.3.8 Checking engine oil level and topping up...
Page 8 Table of contents Cleaning Annex Cleaning at the end of operations 12.1 Equipment and options Machine configuration 12.2 Load tables 12.3 Reach Stacker technical data Basic configuration and menu choice 12.4 Technical data for spreader Fault diagnostics 12.5 Operating material overview 10.1 Operator 12.5.1...
Page 9 Table of contents 12.5.9 Information about the use of DEF Glossary Index...
Page 10: Introduction
Introduction Foreword Introduction The instructions are provided both in form of a manual and a CD. The CD can be used to print individual chapters of the in- Foreword structions, for instance for service technicians. The user manual must be read and understood before starting In order to use the CD, a PC with a CD-ROM drive and "Acrobat and operating the machine, or carrying out maintenance and Reader"...
Page 11: Structure Of The Instructions
Introduction Structure of the instructions chapter numbers with an orange background are provided on Structure of the instructions the outer edge as an aid to orientation. Structure of the instructions Handling instructions This user manual consists of: The handling instructions show how to perform a task step by ▪...
Page 12 Introduction Structure of the instructions Markings CAUTION Markings are used to make the text easier to follow. The follo- wing markings are used: Type and source of the danger Description of the imminent danger, for example an imminent [F1] Keys, softkeys, switches, buttons injury.
Page 13 Introduction Structure of the instructions Signal word Colour Meaning For an immediate thread of dan- ger. If the danger is not averted, threat of death or serious injuries. Orange For a possibly dangerous situation. If this situation is not averted, it may result in death or serious injuries.
Page 14: Safety
– 3.5 % when stacking and driving when loaded in a lon- Unintended use gitudinal direction SANY accepts no liability for damage caused to people, the – 6 % when stacking and driving when loaded in a trans- environment or the machine for improper use.
Page 15 Safety Unintended use ▪ Transporting/lifting objects using cables, chains or other items attached to the boom. ▪ Pulling or pushing loads. ▪ Pulling fixed objects. ▪ Transport of people other than in the cab. In the cab, there is room for the operator and another person on an auxiliary seat.
Page 16: Operator Duties
Safety Operator duties ▪ Observance of the maintenance schedule Operator duties ▪ Maintenance and servicing obligation The machine operator must be at least 18 years old and be in Operating the machine possession of the qualifications required locally by law: If maintenance or assembly personnel have to opera- ▪...
Page 17: Hazards Around The Machine
Safety Hazards around the machine ▪ Only operate the machine at wind speed of up to maximum Hazards around the machine 12.2 m/s (wind force 6 on the Beaufort scale). Not all dangers related to the machine environment can be Power supply lines avoided.
Page 18 Safety Hazards around the machine Explosive or fire-endangered environments The machine's consumables, such as fuel, oil, lubricant and coolant, are easily flammable and combustible. An explosive gas can be formed during charging of the battery. When opera- ting the machine near an open fire or sparks, there is a fire and explosion hazard for the machine.
Page 19: Hazardous Areas On The Truck
Safety Hazardous areas on the truck Location Danger Hazardous areas on the truck Between the extendable Danger of crushing when General hazards on the truck counterweight and cabin retracting the counter- weight. Exhaust Burns, poisoning caused by inhalation of exhaust fumes Behind extendable coun- Danger of being knocked terweight...
Page 20: Hydraulic System Hazards
Safety Hazardous areas on the truck Location Danger Hydraulic system hazards Connections for operating Hydraulic oil leaking under hydraulics behind the side high pressure; danger of panels eye injuries, bruises during maintenance work Connections for brake Hydraulic oil leaking under hydraulics behind the side high pressure;...
Page 21 Safety Hazardous areas on the truck Pressure must be relieved before performing any maintenance tasks on the hydraulic accumulator.
Page 22: Electrical Dangers
Safety Hazardous areas on the truck maintenance and repair operations, components left open are Electrical dangers electrical hazard zones. Location Hazard Spreader control box Electric shock Chassis control box Electric shock Cab control box Electric shock Socket on the chassis Electric shock (optional) In normal operation, all electrical machine components are...
Page 23: Personal Protective Equipment
Safety Personal protective equipment above a sound level of 80 dB(A) and is obligatory above 85 Personal protective equipment dB(A). The personal protective equipment includes different compo- nents depending of the respective activities. ▪ Safety helmet: The safety helmet reduces the risk and severity of head injury.
Page 24: Safety Systems And Protective Devices
Safety Safety systems and protective devices Safety systems and protective devices The machine is equipped with a safety system and protective devices . The machine can only be operated with intact safety systems. Safety devices must be complete and intact, and their functionality must be checked on a daily basis.
Page 25: Safety Markings
Safety Safety markings Sign Location Meaning Safety markings Right and left of the rear Warning about being The signage plan is located in the folder containing the plans. side crushed by the machi- Sign Location Meaning On the stairs Access not permitted to Maintain an 8 m safety unauthorised personnel distance.
Page 26 Safety Safety markings Sign Location Meaning Sign Location Meaning Right and left of the Warning about the On the hydraulic pumps; Wear safety goggles counterweight danger of being crushed on the DEF-System by the counterweight. On the hydraulic pumps; Wear safety boots On the stairs Warning about slipping.
Page 27 Safety Safety markings Sign Location Meaning Sign Location Meaning Fuel tank Only fill with diesel Next to the fire extin- Indicates the location of guisher in the cabin, the fire extinguisher and at other fire extin- Rear cabin wall Load tables guishers, depending on the equipment fitted On the window or the...
Page 28 Safety Safety markings Sign Location Meaning Hydraulic oil tank level Hydraulic oil level indicator On the brake oil tank on Brake oil specification the right-hand side of the machine Brake oil tank level Brake oil level indicator Lifting hooks on the SWL –...
Page 29: Machine Description
Machine description Properties Machine description The following applies when stacking containers using a sprea- der: Properties ▪ Containers can be stacked in up to three rows. ▪ The number of containers that can be stacked on top of one another depends on the machine's equipment. The load tab- le is available in the cabin.
Page 30: Assembly Overview
Machine description Assembly overview Assembly overview (1) Load-lifting tool (5) Chassis (2) Boom (6) Cabin (3) Drive axle (7) Steer axle (4) Lift cylinder (8) Upper and lower counter- weight...
Page 31: Cabin
Machine description Cabin Cabin (1) Cabin in rearmost position (2) Cabin in front The position of the cabin can be changed to allow for an even Cabin with steps better view of the area directly in front of the machine. To do this, the cabin can be moved forward using hydraulic cylinders.
Page 32 Machine description Cabin Access is provided on both sides by steps. The cabin has two doors as well as an emergency escape window on the rear side. The interior lights turn on when the driver's cabin is opened and turn off again when it is closed.
Page 33: Emergency Exit (Rear Window)
Machine description Cabin Fire extinguisher Emergency exit (rear window) (1) Emergency hammer (3) Information sign (1) Fire extinguisher sign (2) Fire extinguisher in the cab EMERGENCY exit Incipient fires in the cab must be controlled using the fire extin- (2) Emergency exit guisher located in the cab.
Page 34: Seat Occupancy Sensor
Machine description Cabin ▪ Operating the boom/spreader ▪ Moving the cabin ▪ Moving the counterweight As long as the operator is not seated on the seat, a message will be displayed on the screen. Rear-view mirror The machine has several rear-view mirrors. The rear-view mirrors expand the visual range of the machine External fire extinguisher operator to the area next to and behind the machine.
Page 35: Reversing Camera
Machine description Cabin Reversing camera (1) Connection cable (3) Operating switch for hea- ting (2) Heating coils on the window of the cabin roof (1) Camera display (3) Reversing camera The machine has an window heating system for the cabin roof. (2) Reversing lights It is powered via the 24-V connection in the switch cabinet insi- The machine is equipped with a reversing camera for an unrest-...
Page 36: Chassis
Machine description Chassis Movable counterweight Chassis Counterweight (1) Upper counterweight (2) Rear counterweight (1) Extended counterweight (2) Protective cover The truck is equipped with a split counterweight. Optionally, the upper counterweight can be operated hydrauli- cally. Operation takes place using the switch in the cab. The machine can lift a large load if the counterweight is fully extended.
Page 37: Maintenance Accesses
Machine description Chassis weight fully extended. The other load table applies when lifting with a retracted or partially extended counterweight. A protective cover prevents operators from reaching into the machine during operation. Maintenance accesses Maintenance accesses opened right and left (1) Left maintenance access (2) Right maintenance access Gas pressure spring...
Page 38: Additional Grip
Machine description Chassis Maintenance doors and engine bonnet are equipped with gas In addition to the railings, the machine is also equipped with pressure springs. The springs provide support when opening steps to help climb up. The hand grips are located on both sides and closing the doors.
Page 39: Drive
Machine description Drive Engine bay cover Drive (1) Engine bay cover (3) Steps (1) Engine bay cover (2) Maintenance door (2) Walkway The engine area is protected by a 4-section engine bay cover. The drive and its main components (engine, gearbox and stee- This cover consists of 4 panels, each fixed to the chassis by 4 ring) can be accessed for maintenance and repair via the engi- screws.
Page 40: Engine And Gearbox
Machine description Drive Engine and gearbox ▪ Electronic gear control The engine is operated with diesel. Engine and gearbox are networked with the machine control system via the CAN bus. The gearbox is automatic and features 4 forward gears and 4 reverse gears.
Page 41: Exhaust After-Treatment System
Machine description Drive Exhaust after-treatment system The machine is equipped with an exhaust gas after-treatment system to reduce NO emissions. The system is located on the right-hand side of the machine behind the maintenance door. The machine is equipped with a second tank filled with a urea solution called DEF (diesel exhaust fluid).
Page 42 Machine description Drive See also  Information about the use of DEF [➙ 234]...
Page 43: Steering
Machine description Drive Steering (1) Steering wheel (2) Rear wheel drive Hydraulic assistance systems transfer the operator's steering movements to the rear axle.
Page 44: Wheels
(3) Outer front tyre air pres- (8) Rear tyre lubrication point tyres de-pressurised. Only rims and tyres approved by SANY sure must be used. (4) Front tyre fastening ele-...
Page 45 Machine description Wheels (1) Side ring (3) Wheel rim base (2) Lock ring...
Page 46: Electrical System And Control
Machine description Electrical system and control ▪ Sensors Electrical system and control The switch cabinets and batteries can be accessed from the right-hand side and from the rear wall of the cabin. The on- board electrical system uses 24 V DC. (1) Interior switch cabinet, (3) [Main switch] cabin rear wall, fuse box...
Page 47: Lighting
Machine description Electrical system and control Lighting Name Description 2 spreader working lights Lighting on the spreader, facing downwards 4 front working lights Lighting on the mudguards for illuminating the working area 4 boom working lights Lighting on the boom for illuminating the attached 20‘...
Page 48 Machine description Electrical system and control Name Description Low beam High beam Beacon light Orange beacon light on the rear of the boom; is swit- ched on when the machine is started...
Page 49: Fuses
Machine description Electrical system and control (1) Switch cabinet behind the (2) Fuse box Fuses seat A fuse box is located in the switch cabinet in the cab behind the seat. The identification of the fuses is indicated together with S1 as a location code.
Page 50 Machine description Electrical system and control Name Rated User Name Rated current User current FU03 free S1 F05 Cabin sensors, left-hand control FU04 Air conditioning system lever FU05 S1 F06 Power supply to right-hand cabin FU06 controls FU07 Contact relay KA3 S1 F07 Controller FU08...
Page 51 Machine description Electrical system and control Fuses outside the cabin Name Rated current User FU24 FU25 FU26 Contact relay KA5 FU27 Contact relay KA6 FU28 Free FU29 free FU30 Colour codes for the fuses: (1) Unlocking system for (3) Fuse block in the control black 10 A switch cabinet...
Page 52 Machine description Electrical system and control Rated current User S2 F11 Power supply for load-lifting tool (output) S2 F12 Front lighting S2 F13 Lighting S2 F14 Lighting S2 F15 Rear lighting S2 F16 Rear lighting S2 F17 Boom floodlights S2 F18 Spreader lamps Rated current User S2 F19...
Page 53: Socket
Machine description Electrical system and control Rated current User S2 F24 Option OilMaster Groeneveld S2 F25 Option lubrication system Groene- veld S2 F26 Option back-up warning system Groeneveld Colour codes for the fuses: black 10 A grey 15 A blue purple 20 A yellow...
Page 54: Emergency Stop
Machine description Electrical system and control (1) Cabin emergency stop (3) Chassis EMERGENCY Emergency stop stop (optional) At least two [Emergency stop] buttons (2) Engine compartment are provided for safely switching off the emergency stop machine in the event of an emergency. ▪...
Page 55: Rotating Beacon
Machine description Electrical system and control Rotating beacon The rotating beacon on the cab roof switches on when the ma- chine is started. As an option, one or more rotating beacons can be fitted to the machine. Main switch (1) Main switch function label (2) [Main switch] The [main switch] disconnects the battery from the power supp-...
Page 56: Hydraulic System
Machine description Hydraulic system The tanks' filling necks are located under screw caps above the Hydraulic system respective tank. The fill level indicators are located on the clad- ding of the respective tank. The lower area of each fill level indicator includes a thermometer.
Page 57: Parking Brake
Machine description Hydraulic system When the truck is switched off, the parking brake is automatical- Parking brake ly engaged and blocks all driving motion. If, for example, the truck must be towed following damage to the engine, the parking brake must be unlocked using a manual pump.
Page 58: Boom
Machine description Boom Boom (1) Beacon light (6) Mount for load-lifting tool (2) Outer boom (7) Extension cylinder (3) Energy chain (8) Lift cylinder (4) Sliding block (9) Boom sensor (5) Inner boom Extending and retracting the lift cylinder determines the working angle of the boom.
Page 59: Spreader
Machine description Spreader ned, the spreader can be moved laterally and / or rotated to be Spreader brought into alignment with the exact position of the container. Dampers enable the spreader to compensate for uneven ground or irregularities on the container. Spreader (1) Twist-locks (4) Status indicator for sprea-...
Page 60: Twistlocks
Machine description Twistlocks The locking pins (4) prevent a loaded container from unlocking. Twistlocks The twist locks can only be unlocked if the locking pin is pres- sed by the load of the container against a limit switch. When the limit switch is pressed, the boom is prevented from lowering any further.
Page 61: Options
Machine description Options Options WARNING More information about operating and maintenance Injury to people and property damage while backing up can be found in the operating instructions of the com- There may be objects in the camera's blind spot. ponent manufacturer. They can be found on the pro- Even if the 360°...
Page 62 Machine description Options (1) Left screen half: Circum- (5) Day/night switching ferential visibility from four camera images (2) Right screen half: Front (6) Scroll up camera view (3) LED status: (7) Scroll down ▪ LED lights up green: Display switched on (4) Display on/off (8) Accessing and switching 360°...
Page 63: Front Camera System
Machine description Options Front camera system Option All options for this machine are listed in the Annex to the User Manual. The front camera enables the operator to view obstacles imme- diately before the machine, between the machine and the load. The system consists of a camera and an additional display in the driver's cab.
Page 64 Machine description Options Further information can be found in the component manufacturer's documentation.
Page 65: Spreader Camera System
Machine description Options (1) Camera and lamp on front (4) Lamp Spreader camera system left Option (2) Camera and lamp on front (5) Twistlock All options for this machine are listed in the Annex to right the User Manual. (3) Camera (6) Cabin display The camera system on the spreader provides the operator with a view of the spreader’s twist-locks in the direction of travel.
Page 66: Back-Up Obstacle Detector
Machine description Options (1) Left screen half: View (5) LED status: CAUTION below the front left sprea- ▪ LED lights up green: Injury to people and property damage while backing up der area Display switched on Obstacles can lie in a blind spot, or be too small, too low or (2) Right screen half: View (6) Accessing and switching too high.
Page 67 Machine description Options (1) Display in the cabin: Pro- (3) Sensor blocks on the back ximity indicator of the machine Reverse obstacle sensor in cabin (2) Display in the cabin: Error (1) Green LEDs (3) Red LEDs messages (2) Yellow LEDs (4) Display for error messages The following information is shown on a display in the cabin.
Page 68 Machine description Options Distance from Visual warning Acoustic warn- Measure Distance from Visual warning Acoustic warn- Measure obstacle obstacle An obstacle is Both red LEDs Short, acoustic Drive very No obstacles in Both green Do not drive located at a light up signal 4 x per slowly, be...
Page 69 Machine description Options Further information can be found in the component manufacturer's documentation.
Page 70: Power Supply 230/400 V
Machine description Options The machine has a plug that can be supplied with power via an Power supply 230/400 V external socket. The plug is protected by a cover. The plug is This function is an option. used to power a distributor box in the maintenance door, which can only be accessed by maintenance personnel and is used to power various heating devices.
Page 71: Tank Heating Management
Machine description Options If the power supply is not connected, the plug is dead. As long as the machine is connected to the external power supply, the machine cannot be started; the ignition is cut off. The power supply must be disconnected before beginning ope- ration.
Page 72 Machine description Options If the machine is being operated with a tank heater, then the heating element and the sensor must be completely covered by liquid. The fill level of the diesel tank must not fall below x%. The fill level of the hydraulic oil and brake oil must not fall below the minimum mark on the sight glass.
Page 73: Fire Extinguishing System
Machine description Options The fire extinguishing system is activated automatically via Fire extinguishing system sensors when the temperature in the engine compartment This function is an option. All options for this machine exceeds a determined value. The system may also be operated are listed in the annex of this operating manual.
Page 74: Tyre Pressure Control System
Machine description Options tyre pressure sensor is screwed onto the tyre valve instead of Tyre pressure control system the original valve cap. This function is an option. Tyre pressure and temperature are shown on the display in the cabin. Tyre pressure control The tyre pressure control system can constantly measure the tyre pressure, but does not provide a guarantee against the occurrence of tyre damage.
Page 75: Rear Windscreen Heating
Machine description Options Rear windscreen heating (1) Heating coils on the (2) Operating switch for hea- window of the cabin roof ting The machine is equipped with a window heating system for the rear windscreen. The heater is switched on using a button. Further information can be found in the component manufacturer's documentation.
Page 76: Window Heater For Cabin Roof
Machine description Options The heater is switched on using a button. The LED light on the Window heater for cabin roof button lights up when the heating is turned on. This function is an option. Further information can be found in the component manufacturer's documentation.
Page 77: Lubrication System
Machine description Options Lubrication system (1) Maintenance access (2) Lubricant tank (1) Manual lubrication switch (2) Lubricant tank The machine is lubricated with an automatic lubrication system. Manual lubrication can be carried out from the cabin.
Page 78: Product Marking
The illustrated plates from the supplier in the following are only Product marking examples. The machine and various components are provided with a rating Load pick-up attachment plate for identification. This information should be to hand when requesting information from SANY. Machine Product type Update code Loading capacity Gross weight...
Page 79 Machine description Product marking Manufacturer Engine type Performance Year of construction Serial number Performance class Exhaust gas class Gearbox Model Serial number...
Page 80: Operation And Display Elements
Operation and display elements In the cab Operation and display elements (1) Display for picking up (6) Right switch, operation loads In the cab (2) Main display (7) Buttons and indicators for Overview machine status (3) Control lever (8) USB connection, control (4) Middle switch (9) Left switch, spotlights (5) Joystick...
Page 81 Operation and display elements In the cab (1) Reading light (5) Speed selector switch (2) Additional display for (6) Parking heater operation camera views (3) Back-up warning indicator (7) Window heater for cabin roof (4) Fire-extinguishing system operation...
Page 82: Main Display
Operation and display elements In the cab Element Function Main display Functional area, main dis- Display of system parame- play ters, error messages, image from reversing camera [Button 1] - [Button 9] The assignment of the function keys results clearly from the software.
Page 83: Load Pick-Up Display
Operation and display elements In the cab Colour Indicator Status Load pick-up display Green Lights up All locks are locked correctly, the A display showing the status of the load-lifting tool is located in container is ready to transport. the centre of the cabin in the upper middle of the front wind- Lights up All locks are fully opened, there is no screen.
Page 84: Direction Lever And Turn Signal Lever
Operation and display elements In the cab Direction lever and turn signal lever (1) Wiper fluid (4) 1 = on (2) J = interval (5) 2 = strong (3) 0 = off Element Function Horn Actuating by pressing Gear selection Gear selection by turning the top of the lever Windscreen wiper interval...
Page 85: Machine Operation Toggle Switch
Operation and display elements In the cab Element Function Machine operation toggle switch [Parking brake] Push toggle switch backwards: Truck in parked position [Hazard warning Push toggle switch backwards: lights] Hazard warning lights are swit- ched on [Running lights] Push toggle switch backwards: Running lights are switched on;...
Page 86: Attachment, Cab, Counterweight Tilt Switch
Operation and display elements In the cab Attachment, cab, counterweight tilt switch Icon Function Description [Twist-lock operati- ▪ Push toggle switch back- wards: Twist-lock locks ▪ Leave toggle switch in neut- ral: Nothing happens ▪ Push toggle switch forwards: Twist-lock unlocks [Extend and retract ▪...
Page 87 Operation and display elements In the cab Icon Function Description Icon Function Description [Move the cabin] ▪ Push toggle switch back- [Operating mode Pushing simultaneously with the wards: Cabin will be moved selector switch] corresponding function is permit- forward ted when key is turned: ▪...
Page 88 Operation and display elements In the cab Icon Function Description [Speed selection] Selection of the boom movement speed (option) ▪ Rabbit: Standard mode, fast boom handling using the joy- stick ▪ Turtle: dampened boom handling using the joystick [Heat rear wind- Switch rear windscreen heating screen] on or off...
Page 89: Machine Control And Display Elements
Operation and display elements In the cab Icon Function Description Machine control and display elements Warning signal Optical and acoustic signal as soon as an error occurs. [Operating mode The key can be used to switch to an selector switch] operating mode that makes it pos- sible to remove the machine from a dangerous situation and return it to...
Page 90: Toggle Switch Windscreen Wiper, Light
Operation and display elements In the cab Symbol Element Function Toggle switch windscreen wiper, light [Side working lights] Switch side working lights on / off ▪ On: Push toggle switch forwards ▪ Off: Push toggle switch backwards [Boom lights, four lights] Switch boom lights on / off ▪...
Page 91 Operation and display elements In the cab The element switches have location lighting that comes on Symbol Element Function when the headlights are switched on. The location lighting does [Spreader working Switch the spreader lighting not provide any information about the status of the switch. lights] on / off ▪...
Page 92: Radio
Operation and display elements In the cab Element Function Radio Volume control In the menu: Change set- Further information can be found in the component ting manufacturer's documentation. Fast-browse mode: Select folder and track CD drive Radio display Time, set program and functions [up/down] In the menu: Select menu...
Page 93 Operation and display elements In the cab Element Function Element Function (10) USB connection (17) Menu button Short push: Open or close menu (11) Headphone connection Long press: Start scan (12) Presetting 5 Radio operation: Save and recall the radio station function D CD/MP3-/WMA operati- (18) SD card slot...
Page 94: Air Conditioner
Operation and display elements In the cab Element Function Air conditioner [Up] Increase value [Mode] Heating, ventilation, hea- ting, dehumidifier [Down] Decrease value Element Function [On / Off] Start / Stop the air conditio- ning functions [Fresh air] Switch on/off the fresh air, ozone sterilisation, automa- tic function [Fan]...
Page 95: Auxiliary Heating
Operation and display elements In the cab The machine has an auxiliary heating system for the cabin. The Auxiliary heating heating system is fed via a separate drive from the diesel tank. This function is an option. The heating system is used to heat and ventilate the machine when it is parked.
Page 96: Fire Extinguishing System Control Unit
Operation and display elements In the cab The functions in the upper area of the display enable settings to Further information can be found in the component be programmed. Settings can be made and programming per- manufacturer's documentation. formed via a variety of submenus. Fire extinguishing system control unit This function is an option.
Page 97 Operation and display elements In the cab (1) Alarm lights for the fire (4) Extinguishing agent tank alarm test lamp (2) Extinguishing agent tank 1 (5) Acoustic alarm device fault indication (3) Extinguishing agent tank 2 (6) Activation switch fault indication The operating unit for the fire extinguishing system to the rear right of the driver's seat on the rear wall of the cabin displays the status of the system and permits manual operation.
Page 98: Operating The Window Heater
Operation and display elements In the cab Operating the window heater This function is an option. (1) LED; lights up: Cabin (2) Button for switching on heater is switched on and off the window heater The heater is switched on using a button. The LED light on the button lights up when the heating is turned on.
Page 99: Outside The Cab
Operation and display elements Outside the cab Main switch Outside the cab Information display This function is an option. (1) Main switch lock (3) DEF pump indicator (2) Main switch The truck's main switch is the battery disconnecting switch. A red lamp is located beneath the off switch. If it flashes, this indicates that the truck ignition key has been removed but the The fill level of the tank can be read off from a display next to urea pump is still operating.
Page 100: Software
Operation and display elements Software Main controls Software Various indicators for operating and maintenance purposes are shown on the main display, in addition to troubleshooting infor- mation. The buttons to the right and left of the display can be used for navigation. The functions of the buttons vary and are clarified in the corresponding user interface.
Page 101 Operation and display elements Software Element Function [F9] or [Machine parameter] Overview of the machine parameters, settings (for service personnel only) or [F9] [Four-direction button] Scroll within a function. «Operating hours» Indicator of the machine operating hours «Time» Indicator of the current time (10) «Date»...
Page 102 Operation and display elements Software Operator identification system The machine is equipped with an operator identification system. Every operator receives a personal code, which must be en- tered on the monitor before commencing work. The authorisati- on expires if the operator leaves the seat for two minutes or if another code is entered.
Page 103 Operation and display elements Software Element Function Main menu «Engine data» Engine data and error mes- The main menu can always be accessed by pressing sage display the function key F1. «Information board» Icons change depending on error and machine status. Only current information is displayed.
Page 104 Operation and display elements Software Element Function «Emergency stop» Red: the indicated EMERGENCY STOP is locked «Twist lock counter» Indication of occurred twist- lock locking «Engine rpm» Engine rpm display (10) «Load indication» Current and maximum load. (11) «Twist lock» Status of twist locks on the spreader.
Page 105 Operation and display elements Software (5) Parking brake engaged (17) FS machine in fuel saver Information board mode Status and error messages are shown on the information board. (6) Hydraulic system error (18) Slow boom control using The symbols appear only when there is a note or error to be the joystick displayed.
Page 106 Operation and display elements Software Element Function Engine data «Information board» Changing icons depending Information about the engine parameters and error on the error and the machi- messages can be accessed via the function key [en- ne status. Only current gine] from the main menu.
Page 107 Operation and display elements Software Element Function If there are more error messages than those «Error text» Column for the error text displayed on the screen, the additional mes- sages can be accessed by scrolling with the «Error list» Error display four-direction button.
Page 108 Operation and display elements Software Element Function Gearbox data Depending on the load, the Information about the gearbox parameters and approach is made in 1st or error messages can be accessed via the function 2nd gear key [gearbox] from the main menu. «Gearbox parameters»...
Page 109 Operation and display elements Software Element Function «Error frequency» Column for the error fre- quency «Error text» Column for the error text «Error list» Error display [F4] Read error memory The list contains any out- dated errors that occurred in the past.
Page 110 Operation and display elements Software Element Function Hydraulic system «Averaged lift cylinder rod Information about the hyd- Information about the hydraulic system and error side pressure» raulic cylinder averaged for messages can be accessed via the function key [Hyd- the load calculation raulic] from the main menu.
Page 111 Operation and display elements Software If there are hydraulic system error messages, contact a service technician. Further information can be found in the component manufacturer's documentation.
Page 112 Operation and display elements Software Machine status information Information about the machine status and error messa- ges can be accessed via the function key [machine data] from the main menu. The four-direction button can be used to display various views along with status information: ▪...
Page 113 Operation and display elements Software Element Function General error messages Faulty components Abbreviations of the faulty General error messages can be displayed via the components function key [machine data] in the main menu. Error description Error description from the If there are more error messages than those component manufacturer displayed on the screen, the additional messages Error code...
Page 114 Operation and display elements Software Element Function Operating hours display «Operating hours load Load 1: 500 – 5,000 kg The operating hours of the individual compo- categories» Load 2: 5,000 - 15,000 kg nents are displayed on the second screen via Load 3: 15,000 - 25,000 kg the [Machine data] function.
Page 115 Operation and display elements Software Software versions Information on the software versions can be viewed via a user interface in the machine menu. The service menu can be displayed on the third screen by using the function key [ma- chine data]. (1) SPS 1 software version (4) Information display soft- ware version...
Page 116 Operation and display elements Software Element Function Service menu [F2] «Save data»; when the The service menu is displayed on the third UBS key is inserted: copy screen via the function key [Machine data]. log data onto the USB [F7] «Language»;...
Page 117 Operation and display elements Software Element Function System lubrication [F7] Activate an additional lubri- The manual operation of the lubrication system cation procedure using the and vents is displayed on the fourth screen via lubrication system for the the function key [Machine data]. chassis.
Page 118 Operation and display elements Software Input/Output status The status of the signal for the main control, IO nodes as well as analogue values can be displayed via the input/output status function. The inputs and outputs are displayed via the machine data function by scrolling to the ser- vice menu and then by pressing [F8] (1) The entries for the input (2) The entries for the output...
Page 119 Operation and display elements Software Element Function Time and date settings [F8] Saving the date and time The time and date are set using the «Set settings the clock» item in the service menu. [F9] Setting daylight savings time; select using the F9 key;...
Page 120 Operation and display elements Software Element Function Joystick functions [Front side function buttons] Function button configurati- The of the machine's joystick function elements is automatically on on the front side displayed when the system starts. The configuration shown here [Rotary knob] Turn spreader is only an example.
Page 121 Operation and display elements Software (1) [F6] Switch cooling on / off (4) [F2] Switch air conditioning Air conditioning system on / off The air conditioning system is controlled using a software inter- (2) [F7] Switch automatic (5) Regulating the fan: [F3] face.
Page 122 Operation and display elements Software The overview display contains a top view of the six machine Tyre pressure control tyres along with their parameters. The indicator colours change This function is an option. from grey (OK) to red (not OK status). The user interface for checking the tyre pres- The tyre pressure control system makes it easier for the opera- sure can be accessed using the [machine data]...
Page 123 Operation and display elements Software Input tyre pressure sensors Element Function After replacing one or more sensors, the new sensors have to Status be assigned to the corresponding tyres. Tyre designation FL Out – outer front left FL In - inner front left The user interface for inputting the tyre pressure FR In –...
Page 124 Operation and display elements Software 3. Repeat action with the [F3], [F4], [F7], [F8], [F9] keys and Element Function the four-direction button. Tyre arrangement overview FL Out - 1 – outer front left » All tyre pressure sensors are assigned to a tyre position. FL In –...
Page 125 Operation and display elements Software Colour Function Description Utilised symbols Grey Switches to 4th The status bar lights up Various status and error messages can be shown via a symbol gear when the function is acti- in the information area of the user interfaces. The symbols are described below.
Page 126 Operation and display elements Software Colour Function Description Colour Function Description Green Front window The status bar lights up Grey Boom lighting on The status bar lights up wiper on when the function is acti- when the function is acti- Green Left turn signal The status bar lights up...
Page 127 Operation and display elements Software Colour Function Description Colour Function Description Grey Cabin moved The status bar lights up Green Forward piggy- Status bar flashes during completely back when the function is acti- backs are folded the movement, lights up down when the function is acti- Grey...
Page 128 Operation and display elements Software Colour Function Description Colour Function Description Grey Piggybacks unlo- The status bar lights up Malfunction in the The status bar lights up cked when the function is acti- hydraulic system when the function is acti- Green Spreader is retrac- Status bar flashes during...
Page 129 Operation and display elements Software Colour Function Description Colour Function Description Grey Lubrication Lubrication required. Orange / Motor oil level Engine oil level [%] Orange: alar- Grey Select gear A gear must be selected. mingly low Grey Press reset Pressing the [reset] but- Red: dangerously ton on the right control panel.
Page 130: Spreader
Operation and display elements Spreader Electronic twist lock indicator Spreader Mechanical locking indicator The side of the spreader facing the operator has mechanical locking indicators on the right and left sides of the lock. They are automatically turned when locking the twist-locks, causing a red surface to be displayed to the operator when the twist-locks are (1) Indicator locked.
Page 131 Operation and display elements Spreader Spreader indicator statuses The red light indicates that the twist locks have been correctly unlocked, whereas the green light signals that they have been Red light on All twist locks on the spreader correctly locked. The yellow light signals that the spreader is are fully opened, no twist locks lying on the container and is ready for locking or unlocking.
Page 132: Side Shift Display
Operation and display elements Spreader Green light on All twist locks on the spreader are correctly locked, the sprea- der was already lifted with the container. Side shift display Red light All twist locks are still closed. At (1) Centring display flashing least one but not all locks is/are If the blue lamp is on, the spreader is in the middle, if the lamp...
Page 133: Before Starting Operation
Before starting operation Cleaning before starting operations Before starting operation NOTICE Before starting the engine, a series of daily checks must be Machine damage caused by unsuitable operating fluids, da- performed. With these checks, the operator must ensure that mage caused by too high a fill level. the machine is in proper condition and that the safety equipment The use of unsuitable operating fluids can damage the machi- is fault-free.
Page 134: Visual Inspection
Before starting operation Visual inspection Visual inspection Escaping operating fluids If fluids are found on or under the machine, which indicate (a) leak(s) in the system, the service personnel must be informed. Safety markings Before each start, check that the safety markings are complete and legible.
Page 135: Steer Axle Visual Inspection
Before starting operation Visual inspection Maintenance work on the tyres Steer axle visual inspection If damage, wear or a loss of pressure is found, inform The daily visual inspection of the steer axle contains the follo- the maintenance technician without delay. wing points: Work on the tyres must only be carried out by main- ▪...
Page 136: Visual Inspection Of The Boom
Before starting operation Visual inspection In the case of damage, the service department must be infor- Visual inspection of the boom med and the damaged parts must be replaced or repaired. Before each start, the boom must be inspected visually. Check for the following: ▪...
Page 137: Visual Inspection Of Windscreen Wipers
Before starting operation Visual inspection Visual inspection of windscreen wipers Windscreen wipers are located on the windscreen, rear window and window on the roof of the driver's cabin. If they become worn or damaged, the wiper blades must be replaced.
Page 138: Fill Levels
Before starting operation Fill levels Checking fuel fill level and refuelling Fill levels NOTICE Machine damage caused by unsuitable operating fluids, da- mage caused by too high a fill level. The use of unsuitable operating fluids can damage the machi- ne.
Page 139 Before starting operation Fill levels Checking the fuel level in the cabin and topping up the fuel (1) Fill-level, fuel (2) DEF fill level in % The fill level can be read off from an information display on the (1) Fuel level indicator as a % (2) Warning indicator: Red - outside of the machine chassis.
Page 140: Checking The Filling Level On The Def-Tank
Before starting operation Fill levels Checking the filling level on the DEF-Tank and refilling the DEF The machine must not be operated with an empty DEF tank to prevent damage to the engine. The full machine performance will only be achieved when the DEF-Tank is filled to a minimum of 15%.
Page 141 Before starting operation Fill levels 2. Read-off the «filling level DEF». The blue bar shows the fill- level for the DEF-Tank as a %. » Level checked. (1) DEF fill level in % (2) Fuel fill level in % Top up DEF ➢...
Page 142: Check Tyre Pressure
Before starting operation Fill levels pressure must be the same on both sides. The tyre pressure is Check tyre pressure checked when the tyres are cold because, as the tyres heat up, DANGER the tyre pressure rises. Risk of fatal injury from pressure loss Symbol Colour Pressure [bar] Measure •...
Page 143 Before starting operation Fill levels » The air pressure is checked To increase or reduce the tyre pressure when tyre pressure sensors are fitted: 1. Unscrew the valve cap with the tyre pressure sensor. 2. Adjust the tyre pressure. 3. Screw the valve cap with the tyre pressure sensor back on firmly.
Page 144: Fill-Level For Windscreen Wiper Fluid
Before starting operation Fill levels Fill-level for windscreen wiper fluid (1) Tank for the window (3) Filler hole washer fluid (2) Inspection window ➢ The machine must be in the maintenance position. 1. Execute a visual control ⇨ Windscreen washer fluid level is low. 2.
Page 145: Check The Level Of Hydraulic Oil
Before starting operation Fill levels » The hydraulic oil level is checked. Check the level of hydraulic oil. NOTICE Machine damage caused by unsuitable operating fluids, da- mage caused by too high a fill level. The use of unsuitable operating fluids can damage the machi- ne.
Page 146 Before starting operation Fill levels ➢ The machine is in the service position. 1. Check the hydraulic oil fill level at the oil level indicator on the outside of the tank ➢ The fill level must be positioned between the MIN and MAX marks.
Page 147: Check Coolant Level And Top Up
Before starting operation Fill levels Check coolant level and top up NOTICE Machine damage caused by unsuitable operating fluids, da- WARNING mage caused by too high a fill level. Burns from escaping steam or hot coolant The use of unsuitable operating fluids can damage the machi- The escape of steam or hot coolant can lead to burns on eyes, ne.
Page 148: Checking Engine Oil Level And Topping Up
Before starting operation Fill levels The expansion tank is equipped with a MIN/MAX indicator (2). ➢ The engine is stationary. 1. Carry out a visual inspection to determine whether the level of coolant is above the MIN mark on the expansion tank. 2.
Page 149: Check Gearbox Oil Level And Top Up
Before starting operation Fill levels Check gearbox oil level and top up NOTICE Machine damage caused by unsuitable operating fluids, da- mage caused by too high a fill level. The use of unsuitable operating fluids can damage the machi- ne. Too high a fill level can lead to fluid spraying out or over- flowing, and to overheating and damage.
Page 150 Before starting operation Fill levels (1) Dipstick (2) Filler neck NOTICE Damage to gearbox due to contaminated gearbox oil • Ensure that no foreign substances get into the gearbox oil. (1) Maintenance door (2) Engine bay cover ➢ Cabin is in the rearmost position to allow access to the maintenance door.
Page 151 Before starting operation Fill levels 3. Insert the dipstick again and then remove it. ⇨ The gearbox oil level must be located at the MAX mark. 4. Top up the gearbox oil as required through the filler neck (2). 5. If you have topped up the gearbox oil, wait a few minutes and then recheck the fill level.
Page 152: Setting Up The Operating Position
Before starting operation Setting up the operating position Setting up the operating position To increase safety and avoid long-term damage to health, the operator must adjust the settings for the seat, the steering wheel, the side view mirror and the air conditioning to their own personal needs before starting work.
Page 153 Before starting operation Setting up the operating position Adjusting the head rest 3. Release the locking lever. Adjust the head rest so that the upper edge is at eye height. ⇨ The locking lever will lock in place in the backrest due ➢...
Page 154: Adjusting The Steering Wheel
Before starting operation Setting up the operating position Adjusting the seat height (1) Adjust height of the stee- (3) Tilt steering column Adjust the seat height so your feet can comfortably reach the ring wheel pedals. (2) Tilt steering wheel ➢...
Page 155 Before starting operation Setting up the operating position ⇨ The steering wheel is positioned at the correct angle from the seat. » The steering wheel is positioned in such a way that it is possible to maintain a comfortable working posture.
Page 156: Function Check
Before starting operation Function check 1. Extend the boom completely. Function check ⇨ The boom extends the telescopic boom. Check the protective devices 2. Lift the boom completely. ➢ Checking the protective devices ⇨ The boom will lift up. 1. Turn the main switch to the ON position. 3.
Page 157: Spreader Function Check
Before starting operation Function check When all functions are performed without issues, operation can Spreader function check start. In the case of faulty functions, notify the Service depart- A function check must be performed on the spreader every time ment so that errors can be resolved. before starting operation.
Page 158: Operator Control
Operator control Accessing the machine Operator control Accessing the machine WARNING Danger of falling while entering or exiting the machine There is a danger of falling when standing on the steps, ladder or platform. • Always look in the direction you are walking •...
Page 159: Starting The Machine
Operator control Starting the machine 3. Turn the master key 90° clockwise to the «on» position. Starting the machine ⇨ The machine is ready to start. WARNING Danger of poisoning from exhaust fumes Breathing in poisonous exhaust fumes when starting and driving in enclosed spaces can lead to poisoning.
Page 160 Operator control Starting the machine ⇨ Beacon light on the boom lights up. 2. Enter the ID number ⇨ The displays turn on. ⇨ The entry field will close automatically. ⇨ [Start button] (4) flashes. 3. Press the [start] button (4). 5.
Page 161: Starting At Low Temperatures
Operator control Starting the machine Jump-start with additional batteries or generators NOTICE If the batteries have a low charge or are dead, the engine can be jump-started with the help of a generator or booster batte- Damage to the engine ries.
Page 162 Operator control Starting the machine ➢ The ignition is switched off. WARNING ➢ All electrical users are turned off. Rick of acid burns 1. Connect one end of the red jumper cable to the positive The battery contains sulphuric acid. Sulphuric acid can cause terminal of the machine battery.
Page 163: Operating The Machine
Operator control Operating the machine 2. Release the parking brake (2) and depress the accelerator Operating the machine pedal to start driving. 3. While the vehicle is in motion, keep the accelerator pedal (3) depressed. ⇨ The machine will drive. 4.
Page 164 Operator control Operating the machine Speed slope will be driven on forward when driving up the slope The speed of the machine must be adapted to the ability of the and backward when driving down the slope. operator, the level of visibility, the condition of the routes ahead, ▪...
Page 165: Driving Position
Operator control Operating the machine Driving position ▪ Boom retracted. ▪ Boom lowered as far as possible, but ▪ boom lifted far enough to leave a clear view of the route ahead. Driving position without load: ▪ Clear view of the route ahead. ▪...
Page 166: Driving Forward
Operator control Operating the machine 4. If activated, release the parking brake (3). Driving forward ⇨ Parked indicator disappears from the display (5). 5. Depress the accelerator pedal (4). 6. Move off carefully and ensure that the correct direction of travel has been selected.
Page 167: Driving In Reverse
Operator control Operating the machine ⇨ The reversing lights switch on automatically. Driving in reverse ⇨ The large display (4) now shows the image from the Pay attention to people and obstacles behind the «reversing camera». machine. 2. Check the selected gear on the display (4) («1», «2», «3», «4»).
Page 168: Driving In Curves
Operator control Operating the machine Driving in curves CAUTION Machine overturning Risk of injury if the machine overturns. • During transport, always keep container in driving positi- • Allow a wide radius when driving at high speed around bends. • Only drive through bends with the container in driving po- sition.
Page 169 Operator control Operating the machine 4. Once the turning manoeuvre has been completed, turn the steering wheel (1) back until the truck is driving in a straight line once more. ⇨ The direction lever (2) returns to the original position automatically.
Page 170: Stopping
Operator control Operating the machine ⇨ If the acoustic reversing signal has been sounding, this Stopping will stop. 4. Remove your foot from the brake pedal (2). » The truck is now stopped. ➢ The truck drives forwards or in reverse 1.
Page 171: Stopping The Machine
Operator control Stopping the machine Stopping the machine If the low beam was switched on before the machine was stop- ped and parked, the side working light will remain switched on for another 30 seconds after the cabin door has been closed. That allows the operator to climb down from the machine safely in the dark.
Page 172 Operator control Stopping the machine 7. Turn the ignition key to position 0 and remove it. ⇨ The DEF pump starts automatically and pumps urea from the pipeline back into the DEF-Tank. ⇨ The red light below the main switch (8) flashes during the pumping process.
Page 173: Operate The Boom
Operator control Operate the boom truck is overloaded, boom movement will slow down until co- Operate the boom ming to a stop. Joystick The degree of joystick deflection determines the The controls for the boom are located on a console to the right speed of the boom.
Page 174 Operator control Operate the boom Extending the boom Lifting the boom lifts the spreader and brings it closer to the truck. 1. Pull the joystick backwards. » The boom will lift up. Lowering the boom Extending the boom moves the spreader away from the truck. Depending on the boom position, the spreader many also be lifted.
Page 175 Operator control Operate the boom Retracting the boom Lifting the boom vertically Lifting the boom vertically lifts the spreader without altering the horizontal position. 1. Press the button [Lock twist-lock / lift vertically] on the joy- Retracting the boom moves the spreader towards the truck. stick and keep pressed down during the operation.
Page 176 Operator control Operate the boom Lowering the boom vertically Lowering the boom vertically lowers the spreader without alte- ring the horizontal position. 1. Press the button [Lock twist-lock / lift vertically] on the joy- stick and keep pressed down during the operation. 2.
Page 177: Moving The Cab
Operator control Moving the cab Moving the cab The normal working position is «cabin moved completely to the rearmost position». The cabin can be moved forwards into another position for maintenance tasks or for an improved view of tasks near the ground. The cabin can only be moved if the cabin doors are closed.
Page 178 Operator control Moving the cab 2. Push the [Lock] switch (1) and [Cabin] switch (2) backwards and keep pressed down until the desired position has been reached. If the cabin is moved to the rearmost position, the operator will see the message «cabin completely moved to the rearmost position»...
Page 179: Move The Counterweight
Operator control Move the counterweight ➢ There are no people or obstacles in the area of the movable Move the counterweight counterweight. This function is an option. 1. Press the [Lock] (2) and [Move Counterweight] (1) switches backwards. ⇨ The counterweight is extended and the image is dis- In order to lift the maximum load, the machine can be fitted with played on the reversing camera (3).
Page 180: Transport The Load
Operator control Transport the load 1. Push the [Lock] (2) and [Cab] (1) switches forward and DANGER keep them pressed until the desired position is reached. Danger to life and limb for people when picking up containers ⇨ The counterweight will move in. or loads from a vehicle or when picking up interchangeable 2.
Page 181: Load Diagram
Operator control Transport the load Load diagram that particular position and utilization. See also Load pick-up The machine load diagram is stuck to the rear wall of the cabin display [Page 83]. and is printed in the back of this document as an appendix. The load diagram helps operators plan their work.
Page 182: Lifting Containers
Operator control Transport the load Lifting containers ➢ The load to be picked up stands firmly on the ground. If a load is picked up from a vehicle, that vehicle must be secured against rolling away and tipping over. 1. Drive up to the container to be picked up. 2.
Page 183 Operator control Transport the load 7. Lower the boom until the lock bolts are located slightly » The container is loaded. above the container. NOTICE 8. Align the lock bolts by moving the spreader sideways or rotating it in line with the mounts on the corners of the con- Container or load damage due to its falling tainer.
Page 184: Drive With The Load
Operator control Transport the load Drive with the load 1. Completely retract the boom and lower or lift it until the bot- tom of the container is at the driver's eye level. 2. Adjust the load so it is centred and parallel to the machine by moving the lifting tool sideways and rotating it, if neces- sary.
Page 185: Setting Down Containers
Operator control Transport the load ⇨ The green spreader lamp turns off. The container is un- Setting down containers locked. ➢ The container stack is secured against rolling away and ⇨ After it has been unlocked, the red spreader lamp will tipping over.
Page 186: Cleaning
Cleaning Cleaning at the end of operations Cleaning ▪ Greasing nipples of the central lubrication system, ▪ Tyre valves. It is recommended to clean the machine daily. The following can be cleaned using a water hose: Always carry out cleaning work in a de-energised ▪...
Page 187: Machine Configuration
Machine configuration Cleaning at the end of operations Machine configuration ▪ the dealer menu via the input of a customer ID Operator, maintenance personnel and service technician have a variety of options for adjusting machine functions to the working situation. ▪...
Page 188: Basic Configuration And Menu Choice
▪ Configuration by SANY service technician with service (1) Switch option on/off (4) [F9] Switch Eco mode password on/off ▪ Basic configuration by SANY specialist with SANY password (2) Active list entry (5) Four-direction button; The menu selection can be reached scroll up and down through...
Page 189 Machine configuration Basic configuration and menu choice Function Value Description Lock container automa- on/off The twist-lock is locked au- tically. tomatically as soon as all twist-locks are positioned correctly. Automatic parking brake on/off The parking brake is enga- ged automatically after the engine is switched off Roof window wiper in on/off...
Page 190: Fault Diagnostics
Errors extending beyond that may only be resolved by SANY cause. The operator must stop operation and determine the service personnel or by the component manufacturers.
Page 191 Fault diagnostics Supposed errors ▪ The spreader's turning angle can be limited at the operator's request. ▪ The engine is switched off after the operator leaves the seat. See also  Equipment and options [➙ 213]...
Page 192: Error Elimination
Error elimination Troubleshooting in operation Error elimination Troubleshooting in operation Error Possible cause Error diagnostics Troubleshooting Machine stops An element in the safety system Check the message on the Contact a service technician. has malfunctioned. display. An audible and visual warning signal is emitted.
Page 193 Error elimination Troubleshooting in operation Error Possible cause Error diagnostics Troubleshooting A cabin door is open. Check whether both doors Close both doors. are closed. The parking brake was not enga- Check the switch setting of If the parking brake was not engaged after fi- ged the last time work was com- the parking brake.
Page 194 Error elimination Troubleshooting in operation Error Possible cause Error diagnostics Troubleshooting Fuel filter clogged. Contact a maintenance technician. Water in the fuel system. Contact a maintenance technician. Battery fault / battery not connec- Check if the battery poles If there are problems with the battery, contact a ted correctly.
Page 195 Error elimination Troubleshooting in operation Error Possible cause Error diagnostics Troubleshooting Wrong fuel Check if the fuel is suitable for the weather conditions. DEF level less than 15 % Check the DEF level. Top up DEF DEF fluid is contaminated. Do not start the machine Inform the workshop.
Page 196 Error elimination Troubleshooting in operation Problems with machine performance Error Possible cause Error diagnostics Troubleshooting The boom cannot The counterweight has not been Check whether the coun- Extend the counterweight all the way to the limit be fully extended extended all the way to the limit terweight has reached the switch.
Page 197 Error elimination Troubleshooting in operation Error Possible cause Error diagnostics Troubleshooting Insufficient hydraulic pressure. The hydraulic system sig- Contact a service technician. nals a drop in pressure. Movements of boom Overload situation has caused The machine can be re- Return the machine to a safe state by using or spreader are overload cut-off.
Page 198 Error elimination Troubleshooting in operation Other Error Possible cause Error detection Troubleshooting The ignition cannot The ignition fuse has been tripped. Check fuse S2-F10. If the fuse is defective: be switched on ▪ Find the cause of the fault, ▪ If no defective components are evident, replace the fuse.
Page 199 Error elimination Troubleshooting in operation Error Possible cause Error detection Troubleshooting The window wiper The fuse has been tripped. Check fuse S1-F02. If the fuse is defective: does not work ▪ Find the cause of the fault, ▪ Replace the fuse as described in the See also Manual cab movement [Page 211] chapter.
Page 200 Error elimination Troubleshooting in operation Error Possible cause Error detection Troubleshooting Error message A fuse for one of the pressure Check the respective fu- If the fuse is defective: display: Pressure sensors has been tripped. ses. ▪ Find the cause of the fault, sensor ▪...
Page 201 Error elimination Troubleshooting in operation Electrical system Error Possible cause Action Troubleshooting The additional 24 V The voltage supply fuse has been Check fuse S1-F20. If the fuse is defective: DC voltage supply tripped. ▪ Find the cause of the fault, in the cabin control ▪...
Page 202 Error elimination Troubleshooting in operation 230/400 V power supply Error Possible cause Action Troubleshooting The machine does 230/400 V power supply is Disconnect the machine No error not react to the connected; the delayed start relay from the power supply ignition being turned prevents the machine from start- before starting operations...
Page 203 Error elimination Troubleshooting in operation Error messages on the main display Error Possible cause Action Troubleshooting Error independent The icon appears in large font in the Use the corresponding [menu button] to open centre of the display. The warning the «fault description» on the display. Orange / red symbol also appears next to one of the function keys.
Page 204 Error elimination Troubleshooting in operation Error Possible cause Action Troubleshooting Cooling temperature The status bar lights up when the Park the machine safely. function is active. Contact a service technician.
Page 205: Back-Up Obstacle Detector Troubleshooting
Error elimination Back-up obstacle detector troubleshooting Fault Possible Measure Troubleshooting Back-up obstacle detector cause troubleshooting F1, F2, F3, One of the Check if the Remove the dirt or Fault Possible Measure Troubleshooting F4, F5, F6, sensors is sensors are dirty obstacle.
Page 206: Fuses
Error elimination Fuses » Fuse strip now replaced. Fuses flat vehicle fuses The machine is protected by standard-size flat vehicle fuses. The fuses must be replaced once they have tripped. In a defec- tive fuse, the wire at the top of the fuse is defective. Fuse strip (1) Protective housing with (4) Inspection window on the...
Page 207: Parking Brake Emergency Operation
Error elimination Parking brake emergency operation 2. Before releasing the parking brake, secure the machine Parking brake emergency operation using wheel chocks. If the parking brake has to be released manually, the safe ope- Release the parking brake manually ration of the machine is restricted. Emergency operation must only be initiated by trained maintenance personnel.
Page 208 Error elimination Parking brake emergency operation (1) Hand pump (3) Push-button S1 (2) Lever ➢ Open the maintenance door. 1. Press the push-button [S1] (2). ⇨ The hand pump (1) switches on in the system. 2. Create pressure using the hand pump lever (3). »...
Page 209: Emergency Operation
Error elimination Emergency operation the power torque shut-off is not active. The selection of the Emergency operation emergency operation mode via the control system. DANGER Danger to life due to machine overturning due to overload If machine movements are carried under overload with the help of the operating mode selector switch, there is the risk that the machine will overturn.
Page 210 Error elimination Emergency operation 4. With the key pressed, lower the load carefully in a safe po- sition. 5. Check the load situation on the display (1) (4). ⇨ The machine is in a safe condition. 6. Acknowledge the overload cutoff. 7.
Page 211: Manual Cab Movement
Error elimination Manual cab movement (1) Locking mechanism positi- (3) Handle Manual cab movement (2) Locking block on cylinder (4) Hook on cabin side side If the truck breaks down whilst the cabin is not in the original position, the doors may be blocked by the boom cylinder. The cabin can be moved by a second person to avoid having to use the rear windscreen as an emergency exit.
Page 212 Error elimination Manual cab movement 12. Push the hydraulic cylinder hook back into place. 13. Tighten the hydraulic cylinder locking mechanism screw. » The truck is now operational once more.
Page 213: Annex
Annex Equipment and options Annex Property Speed limit ◌ Equipment and options Speed limit if load not optimally positioned ◌ The truck has the following options and system settings: Eco mode ◌ Truck options Additional functions Property Property Movable counterweight ◌...
Page 214 Annex Equipment and options Truck protection options Property Radio with CD/MP3 ◌ Property Front crash protection ◌ Premium seat ◌ Extra handrail ◌ Non flammable hoses ◌ Outer tank indicator display ◌ Front mudguard dirt deflector ◌ 230/400 V power supply ◌...
Page 215: Load Tables
Annex Load tables Load tables...
Page 216 Annex Load tables...
Page 217: Reach Stacker Technical Data
Annex Reach Stacker technical data Reach Stacker technical data...
Page 218 Annex Reach Stacker technical data...
Page 219 Annex Reach Stacker technical data...
Page 220 Annex Reach Stacker technical data...
Page 221 Annex Reach Stacker technical data...
Page 222 Machine identification number Value Total length of boom [mm] 10.250 Manufacturer SANY Width of boom [mm] 2.255 Type designation SRSC4531G Distance between the centre of the 2.814 Drive Diesel front axle and the centre of the load Operation Seat [mm] Maximum load [kg] 45.000...
Page 223 Annex Reach Stacker technical data Dimensions and weights Value Wheels Value Minimum distance between spreader 8.594 Maximum turning radius with a 20 ft 8.285 bolts and chassis bolts [mm] container [mm] Ground clearance with load under the 1.310 Maximum turning radius with a 40 ft 3.233 lifting gear [mm] container [mm]...
Page 224 Annex Reach Stacker technical data Drive Value Engine type Volvo Penta TAD11 Rated engine power [kw / 1/min] 240 / 2.100 Gearbox Clark 15.5HR36000 Drive axle Kessler D102 PL Capacity [cm³] No details Rated engine power [kw / 1/min] 2.100 rpm Other Value Sound power LwA [dB]...
Page 225: Technical Data For Spreader
Annex Technical data for spreader Technical data for spreader...
Page 226 Annex Technical data for spreader Technical data Value Machine identification number Value Height [mm] 1,599 Manufacturer ELME Weight [kg] 9,300 Type designation ELME Spreader rotation angle [°] +105°/- 195° Maximum load SWL spreader [t] 45 t ± 10% for Performance Value off-centre Telescoping speed 20-40ft / 40-20ft [s]...
Page 227 Annex Technical data for spreader interfaces Value Hydraulic pressure [MPa] Hydraulic oil flow rate [l/min] 40-60 Operating voltage [VDC]...
Page 228: Operating Material Overview
▪ Energy sources such as natural gas, petrol, diesel fuel, electric current, compressed air Operation Quantity Specification Viscosity / consis- SANY Recommendation tency class Operating hydrau- HLP 46 DIN 51524/2 FZG11 Mineral oil ISO VG46 EQUIVIS ZS 46 (HVLP) Azolla...
Page 229 Annex Operating material overview Operation Quantity Specification Viscosity / consis- SANY Recommendation tency class Gearbox oil [l] CAT TO-4, Allison C-4, JD J20C,D SAE 30 Total Dynatrans: AC30 Specification for other temperature ranges: Information for gearbox oil use [Page 232]...
Page 230 Annex Operating material overview Operation Quantity Specification Viscosity / consis- SANY Recommendation tency class Lubrication positions ISO 6743-9 L-XBCEB2 NLGI-2 MULTIS EP2 DIN 51825 KP2K-25 Lubrication positi- ISO 6743-9 L-XBEHB2 NLGI-2 MULTIS Complex S2A ons, rear-wheel DIN 51502 KP2P-25 bearing [g]...
Page 231: Information For Engine Oil Use
Annex Operating material overview Information for engine oil use Operating materials and maintenance intervals The operating material specifications and maintenan- ce intervals have been defined in order to reach opti- mal machine performance with the least possible amount of maintenance. •...
Page 232: Information For Gearbox Oil Use
Annex Operating material overview Information for gearbox oil use Operating materials and maintenance intervals The operating material specifications and maintenan- ce intervals have been defined in order to reach opti- mal machine performance with the least possible amount of maintenance. •...
Page 233: Information About Using Oil For The Spreader Slew Gearbox
Annex Operating material overview Environmental conditions Information about using oil for the spreader slew gearbox Temperature range Measure Long-term use at below The use of oil with a viscosity accord- Environmental conditions -20 °C ing to HLP ISO VG 32 or multigrade Temperature range Measure oil HVLP ISO VG 46 is recommended...
Page 234: Information For Using Oil For The Drive Axle
The machine must be switched off immediately if the tank Permanent use between -25 It is recommended to use Total becomes contaminated while the engine is running. Contact a °C and -30 °C Multis MV2 also for general SANY maintenance technician. purposes.
Page 235 Annex Operating material overview Storage conditions Measures to take when fluids are leaking Temperature range Permitted storage time Cause Measure < 25 °C Recommended storage temperature Contact with metal will result Wipe the affected area with a in corrosion damp cloth. >25 °C / >30 °C 6 months Spilt fluid must not be allo-...
Page 236 Glossary Glossary ACM - Aftertreatment Control Module DEF - Diesel Exhaust Fluid Exhaust gas aftertreatment control module Diesel Exhaust Fluid; fluid based on ISO 22241 urea, which is used to reduce the nitric oxide through the exhaust gas assembly instructions aftertreatment of automotive diesel engines.
Page 237 Glossary Loading information the observance of these responsibilities • Allowing only Data sheet or information card with instructions for safe qualified personnel to work on the machine • Allowing only loading and lashing the machine on a transport trailer. qualified personnel to operate the machine • Ensuring that local regulations are observed •...
Page 238 Glossary user documentation shows what protective equipment is fitted on The operator of the machine must be at least 18 years old the machine. The operator is responsible to check protecti- and be in possession of the qualifications required by the ve equipment during daily inspections and keep them in a applicable local laws: •...
Page 239 Index Index Numerics 230 V power supply, 70 Cabin emergency stop, 54 3-point contact, 38 Cabin roof window wiper, 91, 105 400 V power supply, 70 Cabin working position, 180 CAN bus, 40 Checking the safety devices, 156 Activation switch, 73 Climbing aid, 38 Air conditioning system, 94 Container, 29...
Page 240 Index electrical hazard zones, 22 Fire extinguisher box, 34 Electrical system, 46 Fill level indicators, 56 Emergency hammer, 33 Fire extinguisher, 33 Emergency stop, 104 Fire extinguishing system, 73 Engine Fire-endangered environments, 18 Coolant, 147, 148 Front working lights, 47 Engine oil, 149 Frror messages, 103 Expansion tank, 147...
Page 241 Index Ignition key, 159 Machine control system, 40 Improper use, 14 Machine dimensions, 103 Input/Output status, 118 Machine parameter, 101 Interior lights, 32 Main key, 159 Main switch, 55, 156 Main switch lock, 159 Joystick configuration, 120 Maintenance personnel, 16 Joystick functions, 120 Maintenance schedule, 16 Jump-start, 161...
Page 242 Index Parking brake, 57, 105 Safety and monitoring devices, mechanical cabin movement, Parking brake pressure, 110 Personal protective equipment, 23 Safety briefing, 16 Persönliche Schutzausrüstung Safety distance from power supply lines, 17, 17 Ear protectors, 23 Safety instruction, structure, 12 Protective clothing, 23 Safety systems and protective devices Safety helmet, 23...
Page 243 Index Technical data, 222, 222, 222, 223, 226, 226 Wheelbase, 222 Test fan, 117 Wheels, 44 Thermometer, 56 Input tyre pressure sensors, 123 Thunderstorms, 18 Tyre pressure, 142 Tilt angle, 223 Tyre pressure control, 122 Time and date settings, 119 Tyre pressure control system, 74 Total length, 222 Tyre pressure sensors, 122...