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Lust CDD3000-HF Operation Manual

Inverter drive system
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CDD3000-HF
Operation Manual
Inverter Drive System
2.2 A - 32 A
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Summary of Contents for Lust CDD3000-HF

  • Page 1 CDD3000-HF Operation Manual Inverter Drive System 2.2 A - 32 A...
  • Page 2 >3 . obs dèm er le CDD32.004-HF CDD32.008-HF CDD34.008-HF CDD34.003-HF CDD34.014-HF CDD34.010-HF CDD34.005-HF CDD34.024-HF CDD34.017-HF CDD34.006-HF CDD34.032-HF CDD3000-HF Operation Manual • 03/2005 ID No.: 0998.00B.1-00 We reserve the right to make technical changes.

  • Page 3: Table Of Contents

    Action Comment This Operation Manual will enable you to install and commission the Guide to quick-starting CDD3000-HF drive system very quickly and easily. Simply follow the step-by-step tables in sections 2/3/4. And away you go! Experience “Plug 'n Play” with the CDD3000-HF.
  • Page 4 Project planning, installation installation and installation and and commissioning of the commissioning of the commissioning of the CDD3000-HF on the field bus CDD3000-HF on the field CDD3000-HF on the field Pictograms Attention! Misoperation may result in damage to the drive or malfunctions.
  • Page 5 Braking resistor (RB) ..........3-16 Control connections ..........3-17 3.6.1 Specification of control connections ....3-18 3.6.2 Standard terminal assignment ......3-20 3.6.3 Isolation .............3-21 EMC compliant installation ........3-22 Encoder simulation - Master encoder input ..3-23 3.8.1 Encoder simulation ..........3-23 3.8.2 Master encoder ..........3-25 CDD3000-HF Operation Manual...
  • Page 6 Diagnosis/Fault rectification LEDs ................ 5-1 Fault response ............5-2 Error messages ............5-3 Resetting errors ............5-4 User errors in K operation ......5-5 User errors in S operation .......5-5 MART Errors in power switching ........5-5 Reset ...............5-6 CDD3000-HF Operation Manual...
  • Page 7 Appendix Technical data ............A-2 Ambient conditions ..........A-8 Project planning notes, “Cold plate” ....A-9 Change in system load through use of a line choke ......... A-10 UL approbation ............. A-12 Layout ..............A-14 Index CDD3000-HF Operation Manual...
  • Page 8 CDD3000-HF Operation Manual...

  • Page 9: Safety

    1 Safety Measures for The CDD3000-HF servo drives are quick and safe to handle. For your your safety own safety and for the safe functioning of your device, please be sure to observe the following points: Read the Operation Manual first! •...

  • Page 10: Intended Use

    “Flameproof housing”) must be strictly observed. Repairs must only be carried out by authorized repair workshops. Unauthorised opening and incorrect intervention could lead to physical injury or material damage. The warranty granted by LUST will become void. Responsibility Electronic devices are never fail-safe. The company setting up and/or operating the machine or plant is itself responsible for ensuring that the drive is rendered safe if the device fails.

  • Page 11: Mechanical Installation

    Continued Name plate Mounting and cooling variant Wall CDD3...-HF,Wx.x Page 2-3 mounting CDD3...-HF,Cx.x Cold plate Page 2-5 Wx.x Push- Cx.x CDD3...-HF,Dx.x through heat Page 2-8 sink Dx.x Mounting and cooling variants CDD3000-HF Operation Manual...
  • Page 12 See Order Catalogue for highspeed drive systems (order no. 1000.24B.0). The clearance to devices of different power classes must be at least 20 mm. The minimum mounting clearance of the other devices must also be taken into account. CDD3000-HF Operation Manual...

  • Page 13: Wall Mounting

    • The backing plate must be well grounded. • The best result for effective EMC installation is attained with a chromated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDD3000-HF Operation Manual...
  • Page 14 1) Additionally allow enough space at the bottom for the bending radii of the connecting cables. 2) Corresponding to cold plate version with accessory heat sink HS3X.xxx 3) Mounting clearances see Figure 2.1. Table 2.1 Dimensional drawings: Wall mounting (dimensions in mm) CDD3000-HF Operation Manual...

  • Page 15: Cold Plate

    Mains filter max. 20 cm below mains filter, line choke etc., on the the drive controller for backing plate. highspeed drives Continue with electrical installation in section 3. CM-xxxx With ventilator grille UM-xxxx Figure 2.2 Mounting clearances (see Table 2.2) CDD3000-HF Operation Manual...
  • Page 16 E1 (with module) > 300 D∅ D∅ 1) Mounting clearances see Figure 2.2. 2) Additionally allow enough space at the bottom for the bending radii of the connecting cables. Table 2.2 Dimensional drawings: Cold plate (dimensions in mm) CDD3000-HF Operation Manual...
  • Page 17 • The backing plate must be grounded over a large area. • The best result for effective EMC installation is attained with a chromated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDD3000-HF Operation Manual...

  • Page 18: Push-Through Heat Sink (Dx.x)

    • The backing plate must be well grounded. • The best result for effective EMC installation is attained with a chromated or galvanized backing plate. If backing plates are varnished, the coating must be removed in the area of the contact surface! CDD3000-HF Operation Manual...
  • Page 19 2 Mechanical installation CM-xxxx UM-xxxx Figure 2.3 Mounting clearances (see Table 2.5) Dimensions of breakthrough B (width) H (height) Table 2.4 Breakthrough for push-through heat sink (dimensions in mm) CDD3000-HF Operation Manual...
  • Page 20 > 300 D∅ D∅ 1) Mounting clearances, see Figure 2.3 2) Additionally allow enough space at the bottom for the bending radii of the connecting cables. Table 2.5 Dimensional drawings: push-through heat sink (dimensions in mm) 2-10 CDD3000-HF Operation Manual...

  • Page 21: Installation

    EMC compliant installation ........3-22 Encoder simulation - Master encoder input ..3-23 3.8.1 Encoder simulation ..........3-23 3.8.2 Master encoder ..........3-25 Attention: Installation must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures. CDD3000-HF Operation Manual...

  • Page 22: Overview

    CDD34.xxx-HF (13) ϑ 3 La Ty p: N et A us g. : 0 0 0 .0 0 0 .0 0 0 0 0 0 0 k l i c (12) (11) (10) Bild 3.1 Connection overview CDD3000-HF Operation Manual...
  • Page 23 (12) opt. Encoder connection X7 Connection and specification, see section Reduces harmonic current waves (13) motor filter 1) For supplementary components see Order Catalogue for highspeed drive systems. 2) In CDD3000-HF drive controllers up to 11.8 kVA (BG1 to BG4) the mains filter is built-in. CDD3000-HF Operation Manual...

  • Page 24: Grounding Lead Connection

    Grounding lead Note: PE mains connection connection Step Action to VDE 0100 part 540 Ground every CDD3000-HF drive Mains connection < 10 mm² controller! Connect terminal X1 / Grounding lead cross-section min. (next to the power connection) in star 10 mm²...

  • Page 25: Motor Connection

    (ST02, ST04 or ST05) permitting simple clip mounting with all-round contact. • The motor at the CDD3000-HF output may be shut off by means of a contactor or motor circuit-breaker. The CDD3000-HF drive controller cannot be damaged in the process. A error message may occur however, see section 5 "Diagnosis/Fault rectification"...

  • Page 26: Motor Phase Connection

    Attention: Do not confuse the motor and unit ends of the motor phases U, V and W!If the motor phases are incorrectly connected, the CDD3000-HF drive controller will lose control over the motor and the motor may buck or accelerate uncontrollably (“run away”).

  • Page 27: Motor Temperature Monitoring

    Motor temperature monitoring specification Attention: Contrary to DIN VDE 0660-303 (short circuit dedection < 20 Ω) the CDD3000-HF will note a short circuit at < 50 Ω. For commissioning the correct type of temperature sensor used in the connected motor must be set up. This measure is not necessary if a matching motor data set is available.

  • Page 28: Holding Brake (If Installed)

    LUST range. Resolver Which resolver? With the CDD3000-HF drive controller, resolvers to the following specification can be evaluated: Function Value 2 - 8 (permissible number of poles: 2, or...
  • Page 29 3 Installation Connection The resolver is connected via plug connection X6 to the CDD3000-HF. Figure 3.4 Resolver cable Connector A (drive controller):D-Sub 9-pin plug, metal housing Plug Connector B (motor): custom, to motor manufacturer's specification (for LUST servomotors: signal plug, 12-pin socket, e.g.
  • Page 30 SSI interface (4x2x0.14 mm² + 4x0.5 mm² + (4x0.14 mm²)) (Heidenhain): Heidenhain 266 306 01 SinCos encoder with e.g. Intercond special flex type 3MYI 17Z 10P ® ((4x2x0.25 mm² + 2x1 mm²) (UL approval)) HIPERFACE interface (Stegmann): 3-10 CDD3000-HF Operation Manual...
  • Page 31 Outer and inner shield (if fitted) on both sides of housing * To 250 mA with external +24 V (-5 %/+20 %) supply via terminal X2 permitted. Table 3.5 Encoder cable pin assignment Technical data of LUST encoder cables These cables are supplied ready made-up in various lengths. KRY-KSxxx KGN-KSxxx...
  • Page 32 Table 3.6 Technical data of LUST encoder cables Hall-IC encoder With the CDD3000-HF motor integrated Hall-IC-switches can also be evaluated. These can be electrically aligned to 90° or 120°. Cable type For the evaluation of these Hall-IC’s you require a cable with integrated...

  • Page 33: Mains Connection

    VDE guidelines CDD3000-HF drive controller. See appendix A.4. Connection of the CDD3000-HF drive controller via a line choke with a short circuit voltage of 4 % of the mains voltage (u = 4 %) is obligatory: Where the CDD3000-HF drive controller is used in applications with interference corresponding to environment class 3, as per EN 61000-2-4 and above (hostile industrial environment).
  • Page 34 Note the following points: • Only all-current sensitive fault current breakers suitable for CDD3000-HF drive controller operation may be used. • Switching the mains power: Cyclic power switching is permitted every 120 seconds; jog mode is not permitted.
  • Page 35 0298 is required) The minimum cross-section of the mains power cable is based on the local provisions (VDE 0100 Part 523, VDE 0298 Part 4), the ambient temperature and the specified rated current of the CDD3000-HF drive controller. 3-15 CDD3000-HF Operation Manual...

  • Page 36: Braking Resistor (Rb)

    3 Installation Braking resistor During regenerative operation, e.g. when applying the brake to the drive, the motor returns energy to the CDD3000-HF drive controller. This (RB) increases the voltage in the DC-link. If the voltage exceeds a threshold value, the internal braking transistor is activated and the regenerated power is converted into heat by way of a braking resistor.

  • Page 37: Control Connections

    For details of how to load the data If this is the case, the control terminal set into the CDD3000-HF drive assignment is different. Please controller refer to section 4.2. contact your project engineer to obtain the terminal assignment! Choose one of the preset solutions.

  • Page 38: Specification Of Control Connections

    • Hardware enable of power stage = High level • Specification as ISD00 OSD00 • Short-circuit-proof Digital • PLC-compatible, sampling time 1 ms • I = 50 mA, high-side driver Outputs • Protection against inductive load 3-18 CDD3000-HF Operation Manual...
  • Page 39 • Separate voltage supply required: = + 24 V ± 10% = 2.1 A • Also usable as configurable digital output 1) Functional isolation between digital (DGND) and analog (AGND) ground. For more information see section 3.6.3 "Isolation". 3-19 CDD3000-HF Operation Manual...

  • Page 40: Standard Terminal Assignment

    Differential analog reference - ISA0+ ISA00+ Differential analog reference + ISA0+ +10 V CNC or Figure 3.9 Standard terminal assignment Note the following points: • For terminal assignments for further preset solutions refer to CDD3000 Application Manual. 3-20 CDD3000-HF Operation Manual...

  • Page 41: Isolation

    The cable or wire core shield on shielded pairs should cover as large an area as possible in respect of EMC considerations, thereby providing safe discharge of high-frequency interference voltages (skin effect). For special cases refer to the CDD3000 Application Manual. 3-21 CDD3000-HF Operation Manual...

  • Page 42: Emc Compliant Installation

    For drive controllers without integrated radio interference suppression filters or for appolications with longer motor cables external mains filters must be provided. For this purpose a comprehensive mains filter program EMCxxx is available, see catalog CDD3000. 3-22 CDD3000-HF Operation Manual...

  • Page 43: Encoder Simulation - Master Encoder Input

    3 Installation Encoder The plug connection X5 of the CDD3000-HF drive controller is designed alternatively to provide the simulation - Master encoder • incremental encoder simulation or input • incremental master encoder input function. The signals are isolated from the control electronics.
  • Page 44 RS485 RS485 +5V 6 GND 1 +5V +10% 100 mA max. * CDD3000-HF does not include wave terminating resistor. It must be wired externally. Figure 3.12 Encoder simulation connection and signal description Electrical specification Interface: RS422 Recommended wire cross-section >0.14 mm²...

  • Page 45: Master Encoder

    The master encoder input X5 permits incremental reference input for loop control. The reference generator is either the encoder simulation of another CDD3000-HF drive controller, a standard commercially available incremental encoder or a stepper motor controller. The signal shape corresponds either to •...
  • Page 46 B+ 8 B- 4 RS485 RS485 R+ 7 R- 3 RS485 +5V +10% 100 mA max. * For the CDD3000-HF the wave terminating resistor must be connected externally Figure 3.13 Master encoder input connection and signal description 3-26 CDD3000-HF Operation Manual...
  • Page 47 X5 are inactive. TTL encoder A rotary encoder with TTL level can also be connected to master encoder input X5. For the terminal assignment refer to Figure 3.13 . 3-27 CDD3000-HF Operation Manual...
  • Page 48 Attention: Operation of a synchronous high frequency motor with a TTL encoder additionally requires setting of the commutation detection parameters. (For more information on this refer to the CDD3000 Application Manual). This setting is not required for asynchronous motors. 3-28 CDD3000-HF Operation Manual...

  • Page 49: Commissioning

    Saving settings ..........4-17 Test run ..............4-18 Operation with D ......4-22 RIVE ANAGER Operation with K KP200 .......4-24 Attention: Commissioning must only be carried out by qualified electricians who have undergone instruction in the necessary accident prevention measures. CDD3000-HF Operation Manual...

  • Page 50: Choice Of Commissioning

    A test run is essential, see section 4.4. 4.2.1 Serial Precondition: commissioning • All CDD3000-HFs are fully connected. with • The first drive is already fully commissioned. RIVE ANAGER • A PC with installed D user software (V3.4 or higher) is RIVE ANAGER connected. CDD3000-HF Operation Manual...
  • Page 51 (a:/). RIVE ANAGER positioning programs and data. Disconnect with Connect your PC to the CDD3000-HF of the next drive and switch on the power to the CDD3000-HF. Click on the icon to make a connection between the D RIVE ANAGER and the newly connected device.

  • Page 52: Serial Commissioning With K

    K Precondition: • All CDD3000-HF drive controller are fully connected. • The first drive is already fully commissioned. Attention: The CARD menu can only be selected when the drive is not active!
  • Page 53 CARD is loaded the start/enter key. start enter stop return = Load operation CARD READY appears. completed without error Repeat the load operation on each additional drive. Note: The data set is automatically saved in the CDD3000-HF. CDD3000-HF Operation Manual...

  • Page 54: Initial Commissioning

    • Installed D version V3.4 or higher RIVE ANAGER • Motor database for LUST servomotors is installed on the PC • Device is connected to PC via RS232 interface (X4) Attention: Never wire or disconnect electrical connections while they are live! Before working on the device disconnect the power.
  • Page 55 4 Commissioning Open the main window „Adjust CDD3000“: RIVE ANAGER CDD3000-HF setup or: Active device > Change settings Figure 4.1 Main window for the various settings in the D RIVE ANAGER Continue with: CDD3000-HF Operation Manual...

  • Page 56: Selecting The Unit For Speed Values

    4 Commissioning 4.3.1 Selecting the The CDD3000-HF provides the possibility to evaluate all nominal and actual speed values in the units [Hz] or [rpm]. unit for speed values Bild 4.2 The desired unit can be set under the option "Selection of display unit".

  • Page 57: Selecting Preset Solution

    The preset solution is selected according to the type of drive task. A preset solution is a presetting of the CDD3000-HF which can subsequently be adapted to the application. The CDD3000-HF provides a wide range of preset solutions, each described briefly in the D .
  • Page 58 Select the preset solution matching your application. The various screens list the application and functional features offered by the individual solutions. Figure 4.4 Selection of preset solution Note: For detailed information on preset solutions and on terminal assignment refer to the CDD3000 Application Manual. 4-10 CDD3000-HF Operation Manual...

  • Page 59: Setting The Motor And Encoder

    Figure 4.5 Motor and encoder setup Setting the motor data A database is available containing the settings for all Lust servomotor. Using the correct motor data set ensures • that the electrical parameters of the motor are correctly set, •...
  • Page 60 CD-ROM), it can be loaded directly by clicking on the “Change directory” button. If you are using a motor which is not in the database, Lust Antriebstechnik GmbH offers custom data sets as a special service. Please consult your project engineer on this.

  • Page 61: Making Basic Settings

    To check the encoder the motor shaft is rotated by hand. The viewing angle when checking is from the front onto the shaft end (flange). The “CDD3000-HF reference and actual values” status display, under “nist, Actual speed”, must indicate a positive speed in clockwise rotation and a negative speed in counter-clockwise rotation.

  • Page 62: Setting Function Parameters

    D . When you select “Limit values”: RIVE ANAGER Figure 4.6 Parameter setting in the D RIVE ANAGER this window opens up: The maximum torque can be set on the “Limit values” tab. 4-14 CDD3000-HF Operation Manual...

  • Page 63: Safety Functions

    Please check also the data for motor protection in the motor and transducer function. In the window "Motor protection“ you can set the warning and maximum temperatures for the motor sensor (KTY). Bild 4.7 mask "Motor protection" RIVE ANAGER 4-15 CDD3000-HF Operation Manual...

  • Page 64: Motor Filter

    10 times the value of the output frequency. frequency The switching frequency can be selected under "Control - output stage". Please observe the permissible current load of the output stage for the different switching frequencies (see appendix A1). 4-16 CDD3000-HF Operation Manual...

  • Page 65: Saving Settings

    Only with positioning, fully programmable, PCx_4 Only with positioning, fully programmable, PCx_4 Depending on the preset solution, the CDD3000-HF has a range of data sets which together form the device configuration. With Necessary with preset With K Save…...

  • Page 66: Test Run

    Attention: Destruction of the motor: The motors are intended for service on the CDD3000-HF highspeed drives. Direct connection to the mains may lead to destruction of the motor.
  • Page 67 's digital scope function. RIVE ANAGER Select the following four recording variables: Active device > Monitoring > - 0: Speed: Reference Quickly changing digital scope - 1: Speed: Actual values - 2: Torque: Reference - 3: Torque: Actual 4-19 CDD3000-HF Operation Manual...
  • Page 68 If the torque reference reaches its maximum, reduce the speed step. The time response (rise time, correction time) of the speed control loop is independent of the speed step. 4-20 CDD3000-HF Operation Manual...
  • Page 69 If the step response of your drive more or less matches the diagram, you can be sure that the motor phases are correctly wired, the encoder is correctly connected, and the CDD3000-HF parameters are set to the correct motor. If the step response deviates severely from the diagram, it is to be assumed that •...

  • Page 70: Operation With Drive Manager

    >3 minutes. Pay attention to the operation manual! ATTENTION temps de decharge du condensteur >3 min. observer le mode dèmploi! CDD3000-HF connection to PC/D RIVE ANAGER The key functions Icon Function Menu Communication > Connect > Single Connect to device...
  • Page 71 Active device > Save device settings to device to file Load settings from Active device > Load device settings file into device from Bus initialization (change settings) Disconnect from Cut all device connections device Compare device Active device> Compare settings settings 4-23 CDD3000-HF Operation Manual...

  • Page 72: Operation With Key Pad Kp200

    4 Commissioning Operation with The K can be plugged directly into slot X4 of the CDD3000-HF. KP200 KP200 overview Chipcard (S ) to back-up and MART transfer settings 3-digit display, e.g. for parameter number MART Current menu SC-XL 5-digit display for parameter name and...
  • Page 73 Save new value with start/enter or cancel (without saving) with stop/return. CARD menu It is not possible to use the Card menu or save data on the S MART for position controlled preset solutions! 4-25 CDD3000-HF Operation Manual...
  • Page 74 4 Commissioning Read from/write to S MART • In this menu CDD3000-HF settings can be saved to the S MART and transferred to other CDD3000-HF. • In every storage operation all parameters are always saved to the . For read operations, either all parameters or only MART parameters for motor setup (per read operation) can be read-in.

  • Page 75: Diagnosis/Fault Rectification

    MART Errors in power switching ........5-5 Reset ................5-6 LEDs At the top right of the CDD3000-HF there are three status LEDs coloured red (H1), yellow (H2) and green (H3). Device status Red LED (H1) Yellow LED (H2) Green LED (H3)

  • Page 76: Diagnosis/Fault Rectification

    5 Diagnosis/Fault rectification Fault response When a fault occurs the CDD3000-HF responds with a specific function sequence. This is allocated to a corresponding response number. Display Response Function WARN Signal error only, no further response (warning) HALT Signal error and disable power stage...

  • Page 77: Error Messages

    Error messages If a fault occurs in operation it is indicated by a flash code from LED H1 (red) on the CDD3000-HF. If a KP200 is connected the KP200 indicates the error type as an abbreviation. When the D is active the...

  • Page 78: Resetting Errors

    Resetting errors with response number 5 (RESET): Errors with response number 5 (RESET) are serious device errors. They can only be reset by switching all supply voltages (mains, possibly 24V) off and back on again. CDD3000-HF Operation Manual...

  • Page 79: User Errors In Key Pad Operation

    User errors in MART Error Meaning Remedy operation ERR91 write-protected MART ERR92 Error in plausibility check ERR93 not readable, wrong CDD3000-HF type MART ERR94 not readable, parameter not compatible MART Use different ERR96 Connection to S broken MART MART ERR97...

  • Page 80: Reset

    Attention! Resetting the factory defaults will delete the motor data settings and the preset solution “SCT_2-Speed control, ±10 V reference, controlled via terminal” will be loaded. Pay attention to the terminal assignment and the functionality of the CDD3000-HF in this preset solution. CDD3000-HF Operation Manual...
  • Page 81 A Appendix Technical data ............A-2 Ambient conditions ..........A-8 Project planning notes, “Cold plate” ....A-9 Change in system load through use of a line choke ......... A-10 UL approbation ............. A-12 Layout ..............A-14 CDD3000-HF Operation Manual...
  • Page 82 (only with version – – Ω at 360 CDD34 ..., Wx.x, BR) Minimum ohmic resistance of an Ω Ω Ω externally installed braking resistor Data referred to output voltage 230 V/400 V and switching frequency 8 kHz CDD3000-HF Operation Manual...
  • Page 83 Ω Ω Ω at 90 at 90 at 90 CDD34 ..., Wx.x, BR) Minimum ohmic resistance of an Ω Ω Ω externally installed braking resistor Data referred to output voltage 400 V and switching frequency 8 kHz CDD3000-HF Operation Manual...
  • Page 84 The maximum permissible controller output current and the peak current of the CDD3000-HF are dependent on the mains voltage, the motor cable length, the power stage switching frequency and the ambient temperature. If the conditions change, the maximum permissible current capacity of the CDD3000-HF also changes.
  • Page 85 Cooling air temperature: 45 °C at power stage switching frequency 4 kHz Motor cable length 10 m Mounting height 1000 m above MSL 40 °C at power stage switching frequency 8,12,16 kHz End-to-end mounting 1) With heat sink HS3... or additional cooling surface CDD3000-HF Operation Manual...
  • Page 86 > 5 Hz [A] CDD34.003- HF,Cx.x CDD34.005- HF,Cx.x 10.3 10.3 CDD34.006- 10.3 10.3 HF,Cx.x CDD34.008- HF,Wx.x 11.5 CDD34.010- 16.5 HF,Wx.x 10.1 14.5 CDD34.014- 12.2 HF,Wx.x 10.3 14.4 14.6 11.9 CDD34.017- 13.5 21.2 11.8 HF,Wx.x 12.5 14.4 22.5 14.4 CDD3000-HF Operation Manual...
  • Page 87 Mains voltage 3 x 460 V±10% 40 °C at power stage switching frequency 8, 12, 16 kHz Motor cable length 10 m With heat sink HS3... or additional cooling surface Mounting height 1000 m above MSL End-to-end mounting CDD3000-HF Operation Manual...
  • Page 88 1% per 100 m, max. 2000 m above MSL max. holding brake current 2 A to T = 45°C, derating 50 mA/°C to T = 55°C Umax Voltage stress of the typical slew rate 3 - 6 kV/µs motor winding CDD3000-HF Operation Manual...
  • Page 89 BG 1 1.0 to 1.6 0.05 BG 2 2.2 to 3.9 0.05 BG 3 5.4 to 6.9 0.03 Cooler BG 4 9.7 to 11.8 0.02 BG 5 16.6 to 22.2 0.015 Heat transfer compound Backing plate CDD3000 CDD3000-HF Operation Manual...
  • Page 90 7.3 kVA drive controller CDD34.010-HF operating in the part load range Recommended: The example shows that the benefits of a line choke with 4 % short-circuit voltage are multi-faceted. We therefore recommend that you use a line choke as a matter of course. A-10 CDD3000-HF Operation Manual...
  • Page 91 • a major part of the load is supplied by power converters (dc choppers or soft-start equipment) • welding machines are present • induction or arc furnaces are present • large motors are started frequently • loads fluctuate rapidly. A-11 CDD3000-HF Operation Manual...
  • Page 92 Cable cross-sections - mains (N), motor (M) Attention: The drive controllers can typically be overloaded with 1.8 x I ≤ I for 30 s. The effective servo capacity utilization (I eff. must never be greater than I (rated current). A-12 CDD3000-HF Operation Manual...
  • Page 93 > 3.5 mA. Mains power cable PE conductor with cross-section of mains power cable - see >10 mm² VDE 0100 Part 540 Table A.5 Minimum cross-section of the grounding lead A-13 CDD3000-HF Operation Manual...
  • Page 94 Pay attention to the operation manual! ATTENTION temps de decharge du condensteur >3 min. observer le mode dèmploi! Figure A.3 Layout of CDD3000-HF drive controller, size 1 to 5 Terminal Explanation Power connections Control connections Motor PTC connections PC/KP200 connection (RS232-interface)
  • Page 95 Saving to a SmartCard ..........DC link A-11 ...... Diagnosis/Fault rectification ................Digital scope function 4-19 Icon 4-22 ........Dimensional drawings Intended use ..........Push-through heat sink 2-10 Interference emission ........Intermittent .......... Isolation 3-21 A-21 CDD3000-HF Operation Manual...
  • Page 96 ......... height ........Responseno..........plate ........Responsibility ..........seal ........set CDD ........variants ....Mounting and cooling variants ........Safety 4-15 ......Sequence programs 4-17 ......Serial commissioning ......... DriveManager ........ Notes on operation A-22 CDD3000-HF Operation Manual...
  • Page 97 ........ TTL encoder 3-27 ........Unit for speed ........User errors ......... KP200 ......SmartCard operation ....User errors in KeyPad operation ........ Voltage distortions ........Wall mounting ....... Wire cross-section 3-15 ........Write protection 4-26 A-23 CDD3000-HF Operation Manual...
  • Page 98 Appendix B Index A-24 CDD3000-HF Operation Manual...
  • Page 99 Hinweis zur EN 61000-3-2 DE Notes on EN 61000-3-2 EN (rückwirkende Netzbelastung durch Oberwellen) (limits for harmonic current emissions) Unsere Frequenzumrichter und Servoregler sind im Sinne der Our frequency inverters and drive controllers are “professional EN61000 „professionelle Geräte“, so daß sie bei einer devices”...
  • Page 100 Gewerbestrasse 5-9 • 35633 Lahnau • Germany Tel. +49 (0) 64 41 / 9 66-0 • Fax +49 (0) 64 41 / 9 66-137 Internet: http://www.lust-tec.de • e-mail: info@lust-tec.de ID no.: 0998.00B.1-00 • 03/2005 We reserve the right to make technical changes.

This manual is also suitable for:

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