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Opop Biopel CS-503 Quick Start Manual

Cascade controller

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Cascade controller
CS-503
OPOP cascade controller is device connecting up to 4 boilers in one line and provides automatic operation of each of
them on temperature or weather control basis. This allows installers to install more than one boiler inside one boiler
room and still have all features of automatic operation. You operate your boilers as it would be just one boiler room.
Power of all boiler is summarized together and used only if needed in consideration of output temperature or outside
weather temperature. Boilers are stopped and started only if there is a real need for heat. If all hydraulic system
circuits are heated up, boilers are turned off one by one to reduce heat production when not needed.
Cascade controller decreases fuel consumption, extends cleaning intervals for not running boilers and makes whole
hydraulic system more efficient and reactive to real time needs of end users. It also saves customer's time and money
by all of mentioned features.
Connection and activation of OPOP's cascade controller is easy and quick. However it should be still provided by
certificated installer company only. Follow this manual to install and activate CS-503 Cascade controller properly. Read
all instructions and make setup of controller the way as you expect your hydraulic system should work. Exact setup
must be handled by professional certificated installation company to be sure that all connected boilers works in proper
way of operation considering exact hydraulic system connection.

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Summary of Contents for Opop Biopel CS-503

  • Page 1 CS-503 OPOP cascade controller is device connecting up to 4 boilers in one line and provides automatic operation of each of them on temperature or weather control basis. This allows installers to install more than one boiler inside one boiler room and still have all features of automatic operation.
  • Page 2: Table Of Contents

    CONTENT PACKAGING ................................2 BASIC DESCRIPTION ..............................2 TECHNICAL SPECIFICATION ............................2 SAFETY REQUAREMENTS ............................2 CONNECTION AND COMMUNICATION ........................3 OPERATION MODES ..............................3 6.1. Equithermal mode ............................3 6.2. Modulation mode ............................. 4 INSTALATION EXAMPLE ............................4 WARRANTY ................................5...
  • Page 3: Packaging

    PACKAGING TECHNICAL SPECIFICATION Following list of parts is included inside CS-503 Following list is specification of basic electrical and package: other technical values.  1. CS-503 cascade controller Power supply 230V  2. 4 pcs of RS connection cable (5m) Power consumption ...
  • Page 4: Connection And Communication

    Setup of cascade operation is done by v8 or v9 control unit of Biopel boiler. So first ting to enable this feature is to update your boiler control unit firmware. Ask your installer or OPOP representative to explain you which is the required firmware version and how to successfully update your v8 or v9 control unit.
  • Page 5: Modulation Mode

    6.2. Modulation mode Cascade controller operates the boiler to achieve selected boiler temperature. Only 1 boiler connected to 1 output is active in the beginning of operation. When boiler reaches maximum power, counter starts to measure time selected in Installer settings (v8) or Main Settings (v9) – Cascade - Waiting time. If set boiler temperature has not been reached during this time period, second boiler will be activated and counter starts to measure “Waiting time”...
  • Page 6: Warranty

    The manner and place of repair will be decided in our company. Device was installed only by a firm authorized to mount OPOP equipment. • Date and installer stamp must be included with warranty list.
  • Page 7 OPOP, spol. s r. o. Zašovská 750 757 01 Valašské Meziříčí Bank details: Komerční banka a.s., account no.:1608851/0100 Reg. no.: 47674105, VAT no.: CZ 47674105 Phone: Sales Dept: 571 675 589, Secretariat: 571 611 250, Production: 571 675 405 Sourcing: 571 675 114, Finance: 571 675 472, Fax. 571 611 225...