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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Tilting Spindle Moulder
WOOD
PECKER
E-Mail:
SPM 2-1000
SPM 2-1000
Machine Type:
WOOD
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
info@ichbinwoodpecker.de
| Web:
PECKER
https://www.ichbinwoodpecker.de
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Table of Contents
Troubleshooting
Summary of Contents for Woodpecker SPM 2-1000
- Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Tilting Spindle Moulder WOOD PECKER SPM 2-1000 SPM 2-1000 Machine Type: WOOD PECKER HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@ichbinwoodpecker.de | Web: https://www.ichbinwoodpecker.de...
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Page 2: Table Of Contents
Table of Contents Introduction ..............................6 Legal Notice ................................6 Figures ..................................6 Symbols ................................6 General Symbols ..............................6 Symbols in Safety Instructions ..........................7 General ................................8 Intended Use................................9 Target Group and Previous Experience........................9 Requirements for the Operators ..........................9 Training of Personnel .............................. - Page 3 Electrical Safety Equipment ..........................20 Optional Safety Equipment ........................... 21 4.7.1 Protective and Pressure Device GAMMA V 1629 ......................21 4.7.2 Protective and Pressure Device CENTREX 1624 ....................... 21 4.7.3 Ring Fence TAPOA 1639 ..............................21 4.7.4 Ring Fence KOALA 1637 ..............................21 4.7.5 Power Feeder PV84 ................................
- Page 4 10.3 Direction of Rotation Switch ..........................34 10.4 Emergency Stop Button ............................35 Adjusting the Milling Spindle ........................35 11.1 Tilt Adjustment ..............................35 11.2 Height Adjustment ..............................35 Tool Change ..............................36 Speed Setting ..............................38 13.1 Selecting the Spindle Speed ..........................38 13.2 Cutting Speed Chart ..............................
- Page 5 19.7 Checking the Safety Labels ........................... 49 19.8 Changing and Tensioning the Drive Belt ....................... 50 19.8.1 Checking the Drive Belt Tension............................50 19.9 Maintaining the Drive Belt ............................ 50 19.10 Taking the Machine out of Operation / Storage ....................51 19.11 Defects and their Remedy ............................
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Page 6: Introduction
Introduction This operating manual applies to the WOODPECKER SPM 2-1000 tilting spindle moulder. The purpose of this document is to acquaint the user with the machine and enable him to use it to the full extent of its intended capabilities. Additionally it contains important information to operate the machine safely, properly and econom- ically. -
Page 7: Symbols In Safety Instructions
Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries. -
Page 8: General
General The WOODPECKER "SPM 2-1000" model is a universal spindle moulder with height and tilt adjustable milling arbor, built-in milling spindle lock, two directions of rotation, adjustable speed and separately adjustable total and partial fence. Special highlights in the basic equipment are the sturdy and smooth-running format sliding table, the telescopic fence with 2 flip stops and eccentric clamp, and the three supplementary table extensions. -
Page 9: Intended Use
Intended Use The WOODPECKER SPM 2-1000 tilting spindle moulder is used exclusively for machining materials for which the milling cutter used is suitable (e.g. wood, chipboard, veneer). The machines are not suitable for milling metal resp. plastic and waste wood which could contain nails, screws and other metal parts. The machine may only be operated on a firm, level surface with a minimum load-bearing capacity of 1,000 kg/m.. -
Page 10: Accident Prevention
Accident Prevention To avoid accidents, the following rules must be observed for operation: • Prevent unauthorized persons from gaining access to the machine. • Keep unauthorized persons away from the danger areas. • Repeatedly inform present other persons about existing residual risks (refer to section 4.2.2). •... -
Page 11: Included Components
3.7 Included Components • Safety fence with manual total and partial adjustment as well as suction nozzle Ø 120 mm • Handwheels with analogue scale indicators for height and tilt adjustment • Format sliding table made of aluminium with hardened steel guide rods •... -
Page 12: Safety
Application Area and Intended Use • The tilting spindle moulder SPM 2-1000 is used exclusively for milling of solid wood (soft and hard woods) as well as plastics and wood-containing board materials. • This machine is not suitable for processing metal resp. plastic and scrap wood - which could contain nails, screws and other metal parts. -
Page 13: Modifications And Conversions To The Machine
4.2.2 Modifications and Conversions to the Machine Unauthorised conversions and modifications to the machine are strictly prohibited for safety reasons. This will invalidate the CE declaration of conformity! The manufacturer is not liable for any resulting damage. The risk for this is borne exclusively by the operator/user. 4.2.3 Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. -
Page 14: Observe The Environmental Protection Regulations
Be aware of the risk of injury from flying tool parts in the event of tool breakage. Therefore wear protective goggles. Be aware of the risk of injury from flying workpiece parts and chips, splinters and dust coming out of the machine. Therefore wear protective goggles. Be aware of the increased noise emission and wear hearing protection. -
Page 15: Personnel Selection And Qualification - Basic Duties
4.2.6 Personnel Selection and Qualification - Basic Duties The machine design and operation is intended for right-handers. Work on and with the machine may only be carried out by reliable personnel. Observe the legal minimum age! Only use trained or instructed personnel. Clearly define the responsibilities of the personnel for operating, setting up, maintaining and repairing! Ensure that only authorised personnel work on the machine! If personnel to be trained or apprenticed have to work on the machine, this may only be done under the... -
Page 16: Normal Operation
4.3.2 Normal Operation Guards: Take measures to ensure that the machine can only be operated in a safe and functional condition. Only operate the machine when all guards and safety-related devices such as - detachable guards (e.g. tool covers and fence covers), - emergency stop system, sound insulation, suction device etc. -
Page 17: Special Work Within The Scope Of Maintenance Work As Well As Troubleshooting In The Workflow
4.3.3 Special work within the Scope of Maintenance Work as well as Troubleshooting in the Workflow Observe maintenance and inspection activities prescribed in the operating manual! These activities, as well as all other repair work, may only be carried out by qualified personnel! For all work concerning operation, production adjustment, conversion or setting of the machine and its safety-related equipment as well as maintenance and repair, observe switch-on and switch-off procedures according to the operating manual and instructions for maintenance work! -
Page 18: Tool Handling
4.4.4 Tool Handling Tools must be handled with care and tool transport equipment must be used whenever possible. 4.4.5 Tool Clamping Use suitable devices, e.g. setting gauges, to clamp the tool when the machine is at a standstill. To keep the gap between the spindle and the table as small as possible, the matching table insert rings must be used. - Page 19 4.4.9.1 Milling at the fence, where the machining extends over the full workpiece length With workpieces that usually have a right-angled cross-section over their entire length, this machining operation is carried out by using a safety fence. Since the fence rulers are at a 90° angle to the table top, the workpiece can be guided at right angles along the fence rulers.
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Page 20: Use Of Work Devices With Protective Function
4.4.10 Use of work devices with protective function The following devices can be used to support the machine operator during work: • Table extensions (2 x lateral and 1 x front) for large and long workpieces • Sliding table, clamping drawers, sliding blocks and comparable aids •... -
Page 21: Optional Safety Equipment
Optional Safety Equipment 4.7.1 Protective and Pressure Device GAMMA V 1629 The protective and pressure device type GAMMA V 1629 can be attached to all common safety fences and is used instead of the standard protective and pressure device. It is infinitely adjustable horizontally and vertically and locks in the raised position. -
Page 22: Hazardous Areas
Hazardous Areas Hazard Area/Action Risk Avoidance • Wear gloves when changing the Cutting Hazard At the tool Mild to severe inju- ries to hands and fin- • When changing cutter. • Keep hands out of the danger gers. the cutter head. zone. -
Page 23: Machine Data
Machine Data Technical Specifications Size of the cast table top: L x W = 1000 x 550 mm Size of the table extensions: L x W = 500 x 320 mm each Size of the slide table: L x W = 1150 x 350 mm Spindle center ... -
Page 24: Emission Levels
Emission Levels 5.2.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad- ditional precautionary measures are necessary or not. Factors that may affect the current immission level at the workplace include the duration of exposure, the na- ture of the workspace, other noise sources, etc., e.g. -
Page 25: Maximum Dimenions
Maximum Dimenions The external dimensions of the machine are variable, as they depend on the position of the sliding table, the telescopic fence, and any table extensions that may be attached. The dimensions shown below refer to the max- imum achievable state. max. -
Page 26: Installation And Connection
Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport Lifting and transporting the machine must be carried out by qualified persons who have the required experi- ence and equipment. -
Page 27: Lifting And Parking With An Overhead Crane
6.2.3 Lifting and Parking with an Overhead Crane • Prepare four lashing straps or transport ropes (C) with the re- quired load capacity and in sufficient length and hang them on the crane hook (D) as shown in Figure 6. •... -
Page 28: Temporary Storage
Temporary Storage If the machine is not put into operation immediately after delivery, it must be stored carefully in a protected place. Carefully cover the entire machine so that neither dust nor moisture can penetrate. The bare, non-surface-treated parts are provided with a preservative. This must be checked regularly for effec- tiveness and renewed if necessary. -
Page 29: Connecting The Extraction Unit
If this option is present, additional contacts are available to which two signal generator lines can be connected for automatic switching of the extraction system. • Order designation: SPM 2-1000-004 The wiring diagram for the connection assignment is enclosed with the machine when this option is ordered. BA_WP_SPM2-1000_EN_28-22.docx... -
Page 30: Electrical Connections
Electrical Connections The connection must be carried out by an authorised electrician! Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! • The supply cable is inserted through the cable gland at the bottom of the terminal box, which is located on the right side of the machine (see ... -
Page 31: Components & Controls
Components & Controls Figure 10: Components & controls Description Description Main switch Protective and pressure device Control panel Partial fence clamping screw Terminal box Eccentric clamp for telescopic fence (15) Sliding table Telescopic fence Locking device for sliding table Table extensions Table extension Handwheel for spindle tilt adjustment Cast table top... -
Page 32: Machining Methods
Machining Methods Permissible Machining Methods ✓ Milling of long and short sides as well as profiles with the safety fence and, if necessary, sliding table and telescopic fence ✓ Milling of arcs and curves with an arc safety fence (additional option) ✓... -
Page 33: Possible Operations
Possible Operations This chapter explains the possible operations that can be carried out with the spindle moulder. In addition to this, also read and follow all the instructions in the complete section 4.4.9. Milling of Longitudinal Sides • Place the workpiece on the machine table with the protective and pressure device correctly adjusted from right to left along the safety fence. -
Page 34: Commissioning
Commissioning Before commissioning, carefully read and observe this manual and the safety instructions in chapter Before switching on, make sure that • the cutter is firmly and securely clamped, • there is no spanner left in the spindle, • the machine table and fence are clean and free of objects, •... -
Page 35: Emergency Stop Button
10.4 Emergency Stop Button In the event of danger or malfunctions during operation, the machine can be stopped quickly and reliably using the emergency stop button (4) on the control panel. Before restarting the machine, the emergency stop button must be unlocked again. ... -
Page 36: Tool Change
Tool Change Switch off the machine during speed setting and secure it against unauthorised restarting! Lock the main switch with a padlock! Make sure that the clamping surfaces of the spacer rings and clamping nut are clean! The tools used on the machine must comply with EN 847-1! Wear cut-resistant protective gloves when changing tools! After switching off and locking the main switch (1), make the milling spindle accessible by opening the protective bonnet of the safety fence, if fitted (see ... - Page 37 • Now tension all elements by tightening the tensioning screw (S) with the appropriate Allen key. • Be sure to remove the Allen key from the spindle before switching on the machine.! Increased risk of injury when starting the milling spindle if the Allen key is not removed! •...
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Page 38: Speed Setting
Speed Setting With the SPM 2-1000 tilting spindle moulder, the speed is adjusted by shifting the V-belt. Switch off the machine during speed setting and secure it against unexpected restarting. Lock the main switch with a padlock!! • After switching off and locking the main switch (1), loosen the clamping lever of the handwheel (20) for height adjustment and crank the spindle (9) to the uppermost position (see ... -
Page 39: Cutting Speed Chart
13.2 Cutting Speed Chart The cutting speed is the speed of the moving tool cutting edges, it is calculated from the spindle speed of the milling machine and the diameter of the cutter. The chart illustrates the dependency between the cutting speed, the tool diameter and the spindle speed. -
Page 40: Sliding Table
Sliding Table The lockable sliding table provides valuable support during milling work and ensures more flexibility and safety during machining. It enables more precise work, accurate guidance of the workpiece and a straight course of the milled surface. Operating the sliding table: •... -
Page 41: Moulder Fences
Moulder Fences Increased risk of accidents and collisions! The adjustment and setting processes described below may only be carried out when the milling cutter is stationary! When milling with manual feed, a tool cover must always be used! Remove chips and dust from the table top before adjusting the safety fence. ... -
Page 42: Folding Up The Protective Bonnet
16.1.2 Folding up the protective bonnet To open the protective bonnet, proceed as follows: • Loosen the fixing screw (V). • Fold the protective bonnet (H) upwards. Increased danger of drawing in, cutting, kick-back and ejection at the tool when the protective bonnet is open! Figure 23: Fold up protective bonnet 16.2 Optional Safety Fence “PANHANS Type 215”... -
Page 43: Folding Up The Protective Bonnet
16.2.3 Folding up the protective bonnet Before the protective bonnet (12) of the fence can be folded up, the locking bolt (V) at the rear left must be unlocked by pulling it out (see Figure 25). Increased danger of drawing in, cutting, kick-back and ejection at the tool when the protective bonnet is open! Figure 25: Locking mechanism 16.2.4 Tool covers for high milling arbors... -
Page 44: Optional Accessories
Optional Accessories 17.1 Protective and Pressure Device GAMMA V 1629 The protective and pressure device type GAMMA V 1629 can be attached to all common safety fences and is used instead of the standard protective and pressure device. It is infinitely adjustable horizontally and vertically and locks in the folded-up position. -
Page 45: Ring Fence Tapoa 1639 And Koala 1637
17.3 Ring Fence TAPOA 1639 and KOALA 1637 The optionally available ring fences are used for accident-free milling of curved workpieces by means of a clamp- ing template. It is suitable for spindle diameters of 30, 35, 40 and 45 mm and for tool diameters up to 160 mm. The ring fence can be quickly attached to the milling table and is easy to adjust. -
Page 46: Power Feeder Pv84
17.4 Power Feeder PV84 Note: If the optionally available power feeder PV84 is ordered with the machine, it is already mounted on the table top of the spindle moulder at the factory. If it is retrofitted at a later date, the corresponding threaded holes must be drilled in the table top on site. -
Page 47: Troubleshooting
Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number: 0049 7571 / 755 - 0). Before you call us, please follow these steps: •... -
Page 48: Maintenance And Inspection
Maintenance and Inspection Before carrying out any maintenance and inspection work, chapter 4 “Safety” must be read carefully and observed! Breakdowns caused by inadequate or improper maintenance can result in very high repair costs and long ma- chine downtimes. Regular maintenance is therefore essential. Switch off the machine during all maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! Due to the different operating conditions, it is not possible to determine in advance how often a wear check,... -
Page 49: Maintaining The Safety Fence
19.3 Maintaining the Safety Fence The safety fence should be cleaned thoroughly at regular intervals. The contact surfaces between the fence and the fence plates and between the fence and the table top are particularly important. Dust can accumulate at these points, leading to inaccuracies in the setting of the safety fence. -
Page 50: Changing And Tensioning The Drive Belt
19.8 Changing and Tensioning the Drive Belt Switch off the machine during belt replacement and retensioning and secure it against unauthorised restarting! Lock the main switch with a padlock! The drive belt should be replaced in the event of excessive wear, frayed flanks, traces of oil, porosity or if cross- sectional fractures are present. -
Page 51: Taking The Machine Out Of Operation / Storage
19.10 Taking the Machine out of Operation / Storage • When putting the machine out of operation, switch off the electrical system. • If the machine will not be used for a long time, clean the machine carefully after switching off the electrical system and treat the worktable and the other bare parts with an anti-corrosion agent. -
Page 52: Disassembly And Scrapping
Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way. -
Page 53: Options And Accessories
Options and Accessories Use only the tools, accessories and spare parts specified by the manufacturer. The use of other tools, accessories or spare parts may cause injury to persons and damage to the machine. The manufacturer accepts no liability for any damage resulting from the use of tools, accessories or spare parts not specified by the manufacturer or from additional components supplied by third parties! 21.1 Optional Safety Equipment... -
Page 54: Eu - Declaration Of Conformity
+49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine WOOD PECKER Tilting Spindle Moulder SPM 2-1000 Machine-No.: ......Year of manufacture: ..... in the version provided complies with the following directives: - Machinery Directive 2006/42/EG - EMC Directive 2014/30/EU...
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