Summary of Contents for United Safety Incorporated 20001
- Page 1 IP 20001 Installation Procedure (IP) 20001 CAPS‐COMMUTER SERVICE MANUAL & INSTALLATION INSTRUCTIONS 10/08/2020 REV 3...
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Page 2: Table Of Contents
IP 20001 TABLE OF CONTENTS CAPS‐Commuter Unit ....................... 3 CAPS‐Commuter Installation Procedure ................ 3 Hardware & Tools Required .................... 3 Unit installation ...................... 3 CAPS‐Commuter UV‐PHI Cell Service/Maintenance Procedure ......... 6 Components & Tools Required .................. 6 Procedure ........................ 6 WARRANTY ........................ 10 MATERIAL SAFETY DATA SHEET .................. 12 ... -
Page 3: Caps-Commuter Unit
IP 20001 CAUTION: THE UV CELL CONTAINED WITHIN THIS UNIT IS DESIGNED TO BE OPERATED WHILE THE COVER IS ON THE UNIT. ANYTIME UV‐C LIGHT/RADIATION IS USED, EXPOSURE TO IT CAN CAUSE TEMPERORY EYE AND/OR SKIN IRRITATION IN VARYING DEGREES. 1 CAPS‐Commuter Unit The CAPS‐Commuter is designed to help reduce sick commuter syndrome risks by reducing airborne microbes, contaminants, and odors, with a patent pending Photohydroionization ® (PHI) process. The PHI cell is contained within the CAPS‐Commuter unit. When the CAPS‐ Commuter system is in operation, the PHI Cell uses ‘Active Air’ with RGF PHI® Technology, an Advanced Oxidation Process to reduce airborne contaminants. 2 CAPS‐Commuter Installation Procedure 2.1 Hardware & Tools Required 1. ¼” Hardware 2. Diagonal cutters 3. Wire strippers 2.2 Unit installation 1. The unit should be mounted using the mounting points depicted in the Figure 1 below using ¼” hardware (not provided). Dimensions of the bolt pattern can be found in Figure 2. 3 ... - Page 4 IP 20001 Figure 1 ‐ CAPS‐COMMUTER INSTALLATION Figure 2 ‐ BOLT PATTERN & REFERENCE DIMENSIONS 4 ...
- Page 5 IP 20001 2. The harness can also be found in Figure 3. The harness can be routed as need for a given application. Holes for wire tying the harness can be seen in Figure 3. Figure 3 – WIRE TIE LOCATIONS 3. Depending on the unit that is being installed, it will be required to connect the CAPS‐ Commuter unit to either 120VAC or 12VDC power supply. The power source that the unit is connected to should be switched by the ignition or something similar. This will prevent the system from being left on accidentally, causing the vehicle battery to die. Use external wiring grommet circled in Figure 3 if the wiring is being routed externally, grommet not used if routed internally. 4. To power the unit on after power has been connected to it, us the push button switch that can be found on the side of the unit (Figure 4). With the button depressed the unit will be off. With the button pressed, the light with internal fan will be on. 5 ...
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Page 6: Caps-Commuter Uv-Phi Cell Service/Maintenance Procedure
IP 20001 Figure 4 ‐ ON – OFF PUSH BUTTON SWITCH 3 CAPS‐Commuter UV‐PHI Cell Service/Maintenance Procedure The CAPS‐Commuter Cell should be replaced on an annual basis. Below is the procedure to replace the unit’s cell. NOTE: Before continuing with this procedure, ensure power to the unit has been disconnected. 3.1 Components & Tools Required 1. Replacement Cell – United Safety P/N 83G53043‐NN 2. Replacement Install Date Label – provided with replacement cell 3. 7/64 Size Allen Wrench 3.2 Procedure 1. Remove the stainless‐steel cover from the unit by removing the four (4) socket cap screws using 7/64 Allen wrench. See Figure 5 below. Figure 5 – COVER SOCKET CAP SCREW REMOVAL 6 ... - Page 7 IP 20001 2. The cover can then be lifted straight up to be removed. See Figure 6 below. Figure 6 ‐ UNIT COVER REMOVED 3. The UV‐PHI cell is now exposed as can be seen in Figure 7. By spreading the clamps that are holding the cell, the cell can be removed. See Figure 7 below. Figure 7 ‐ BULB REMOVAL 4. With the cell removed from the clamps, the plug can be pulled from the cell. See Figure 8 below. ...
- Page 8 IP 20001 Figure 8 ‐ BULB DISCONNECTED FROM PLUG 5. Using replacement cell, installation and reassembly should happen in the reverse order. NOTE: Ensure that the pins on the cell line up with the connector properly before pushing together. See Figure 9. Figure 9 ‐ NEW BULB INSTALLED ...
- Page 9 IP 20001 6. After reassembly of the unit, apply install date label (Figure 10) onto the unit over the previously installed label. Be sure to add the installation date of the new cell on the label. Figure 10 ‐ INSTALL DATE LABEL ...
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Page 10: Warranty
IP 20001 4 WARRANTY Active Air with RGF PHI® Technology - Limited Warranty Version 1.0 – 2020 LIMITED WARRANTY: UNITED SAFETY warrants to the original buyer (“Buyer”) that the following components of the Active Air with RGF PHI® technology purchased from UNITED SAFETY will be free from material defects in... - Page 11 IP 20001 (B) IN NO EVENT SHALL UNITED SAFETY’S LIABILITY, IN THE AGGREGATE, FOR DAMAGES ARISING OUT OF A BREACH OF THIS LIMITED WARRANTY, WHETHER IN TORT, CONTRACT OR OTHERWISE, TO BUYER OR ANY OTHER PERSON OR ENTITY EXCEED THE PRICE ACTUALLY PAID BY BUYER FOR THE WARRANTED UNIT.
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Page 12: Material Safety Data Sheet
IP 20001 5 MATERIAL SAFETY DATA SHEET Germicidal lamps are exempted from the requirements of the OSHA Hazard Communication Standard (29 CFR 1910.1200) because they are “articles.” The following information is provided as a courtesy to our customers. PRODUCT NAME: GERMICIDAL/UV LAMPS ... - Page 13 IP 20001 Section IV FIRE AND EXPLOSION HAZARD DATA Flammability: Non-combustible Fire Extinguishing Materials: Use extinguishing media suitable for surrounding fire. Special Firefighting Procedures: Use a self-contained breathing apparatus to prevent inhalation of dust and/or fumes that may be generated from broken lamps during firefighting activities.
- Page 14 IP 20001 Section VII PROCEDURES FOR DISPOSAL OF LAMPS If lamps are broken, ventilate area where breakage occurred. Clean up with mercury vacuum cleaner or other suitable means that avoid dust and mercury vapor generation. Take usual precautions for collection of broken glass. Clean up requires special care due to mercury droplet proliferation.
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