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Summary of Contents for joule TRSMVD-0090LFC
- Page 1 Direct, Indirect & Solar Un-Plumbed Unvented Cylinder Installation & Maintenance Manual REGISTER THIS PRODUCT ONLINE WITHIN 28 DAYS OF COMMISSIONING UNITED KINGDOM / IRELAND INS-JUKCYL-019 UK Manufactured Unvented Hot Water Cylinder Installation Guide https://register-products.joule.ie...
- Page 2 A discharge pipe connected to the pressure relief device installed in a downwards direction and in a frost- free environment • This appliance needs to be connected to the electricity supply with all poles disconnection. Please read maintenance section in this manual before use www.jouleuk.co.uk | www.joule.ie...
- Page 3 Project ref. on supplied schematic Direct Gas Fire Cylinder Located on cylinder badge Was a Pre-Plumbed If installed, please fill out the Heat Pump Commissioning Sheet cylinder installed too? Joule Advance Installer I accept the terms and conditions in the installation manual...
- Page 4 Please note that invoices for servicing may be requested to prove that the unit has been ser- viced annually. Unvented Kit & Other Components The expansion vessel and cold water controls supplied with JOULE models carry a 2-year guarantee. All other components that are fitted to, or supplied, with the unit carry a 2-year guarantee.
- Page 5 Warning To The User • Do not remove or adjust any part of this unvented water heater. • If the unvented water heater develops fault, such as a flow of water from the discharge pipe switch the heater off. • In all cases contact a competent installer.
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Page 6: Table Of Contents
Evocyl Declaration of Conformity ....64 Plumbing G3 Unvented Kit ......38 Benchmark Checklist ........68 Testing .............39 Service Record ..........70 Smart Immersion Functions ......40 Notes ............72 Immersion Testing ........40 Un-Plumbed Cylinder Schematic • Mechanical Diagram S-Plan ....42 • Electrical Diagram S-Plan .....43 www.jouleuk.co.uk | www.joule.ie... -
Page 7: Introduction
These instructions consist of details for installation, servicing, fault finding and replacement of parts for the cylinder purchased. JOULE will not accept any liability in the event of damage for not complying with the guidance in this instruction manual. - Page 8 Installers are required to carry out installation, commissioning and servicing work in accordance with the Benchmark Code of Practice which is available from the Heating and Hot Water Industry Council who manage and promote the scheme. Visit www.centralheating.co.uk www.jouleuk.co.uk | www.joule.ie...
- Page 9 HWA Charter Member Joule are proud to be a charter member of the the Hot Water Association (HWA), that has been formed through the union of the two UK industry trade bodies, WMA (Water Heater Manufacturers Association) and MODUS (Manufacturers Of Domestic Unvented Systems).
- Page 10 Joule warranty to apply. Water Chemistry This water heater must be installed in accordance with this advice to be covered by the Joule warranty. This water heater is manufactured to suit the water conditions of most public reticulated water supplies. How- ever, there are some known water chemistries which can have detrimental effects on the water heater and its operation and/or life expectancy.
- Page 11 TDS, in mg/L, is approximately 70% of the conductivity in μS/cm. The JOULE warranty will not cover resultant faults to the storage cylinder if this water heater is connected at anytime to a water supply where the TDS content of the water exceeds 600 mg/L. 16 In locations where TDS approaches 600 mg/L, e.g.
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Page 12: General Requirements
General Requirements Wellmaster Cylinders Only JOULE Wellmaster cylinders may be installed on a well, private water scheme or any water source that does not come from the public mains. Water supplied to the cylinder must conform to the water chemistry table on the previous page. A descaler on the cold water feed may be used if required. - Page 13 Cold Mains Pipework Run the cold main through the building to the place where is to be installed. Take care not to run the cold pipe near hot water or heating pipe work so that the heat pick-up is minimized. Identify the cold water supply pipe and fit an isolating valve (not supplied).
- Page 14 Thermostatic Mixer When installing a solar system with an unvented JOULE twin coil cylinder, a thermostatic mixing valve should be installed. Its function is to act as an anti scald protection. The thermostatic mixer is to be set to a temper- ature of between 30°C and 60°C and is supplied by the installer.
- Page 15 Dead Legs The length of hot water draw off to taps and other outlets should be kept to a minimum to reduce the amount of cold water drawn off before the hot water arrives. The maximum recommended dead leg lengths are shown in the table below.
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Page 16: Unvented Kit Components
Unvented Kit Components TV-PO-0000012L TV- TZ9-7.0-0000.5 TZC-D-0000000Z PO-0000019L TV-PO-0000024L TZG-3.0-00.75L TZU-000015X022 TZM-I-000022MM TI-I-L-14-03-1 TI-I-L-14-S3-1 Smart www.jouleuk.co.uk | www.joule.ie... -
Page 17: Unvented Kit Checklist
Unvented Kit Checklist Capacity (ltr) Inlet Group TZG-3.0-00.75L TV-PO- Expansion Vessel TV-PO-0000012L TV-PO-0000019L 0000024L T&P Valve TZ9-7.0-0000.5 Tundish TZU-000015X022 Dual Stat TZC-D-0000000Z Prim. Coil 2-P Z.Valve TZM-I-000022MM Direct Indirect Inlet Control Group Inlet Control Group Tundish Tundish T&P Valve (fitted) T&P Valve (fitted) 3kW Immersion (fitted) 3kW Immersion (fitted) -
Page 18: Product Group Details
60L STEL DIR SLM STELFLOW Direct TRSMVD-0090SFC 90L STEL DIR SLM STELFLOW Direct TRSMVD-0120SFC 120L STEL DIR SLM STELFLOW Direct TRSMVD-0150SFC 150L STEL DIR SLM STELFLOW Direct TRSMVD-0180SFC 180L STEL DIR SLM STELFLOW Direct TRSMVD-0210SFC 210L STEL DIR SLM STELFLOW www.jouleuk.co.uk | www.joule.ie... - Page 19 Stelflow Indirect Cylinder Range Description Product Group Code Indirect TRSMVI-0090LFC 90L STEL IND STD STELFLOW Indirect TRSMVI-0120LFB 120L STEL IND STD STELFLOW Indirect TRSMVI-0150LFB 150L STEL IND STD STELFLOW Indirect TRSMVI-0180LFB 180L STEL IND STD STELFLOW Indirect TRSMVI-0210LFC 210L STEL IND STD STELFLOW Indirect TRSMVI-0250LFC...
- Page 20 210L STEL IND HOR STD STELFLOW Horizontal TRSMHI-0250LFC 250L STEL IND HOR STD STELFLOW Horizontal TRSMHI-0300LFC 300L STEL IND HOR STD STELFLOW Horizontal TRSMHI-0400LFC 400L STEL IND HOR STD STELFLOW Horizontal TRSMHI-0500LFC 500L STEL IND HOR STD STELFLOW www.jouleuk.co.uk | www.joule.ie...
- Page 21 Cyclone Plus Direct Cylinder Range Description Product Group Code Direct TRJMVD-0090LFC 90L CYC + DIR STD CYCLONE PLUS Direct TRJMVD-0120LFB 120L CYC + DIR STD CYCLONE PLUS Direct TRJMVD-0150LFB 150L CYC + DIR STD CYCLONE PLUS Direct TRJMVD-0180LFB 180L CYC + DIR STD CYCLONE PLUS Direct TRJMVD-0210LFC...
- Page 22 CYCLONE PLUS Indirect TRJMVI-0120SFC 120L CYC + IND SLM CYCLONE PLUS Indirect TRJMVI-0150SFC 150L CYC + IND SLM CYCLONE PLUS Indirect TRJMVI-0180SFC 180L CYC + IND SLM CYCLONE PLUS Indirect TRJMVI-0210SFC 210L CYC + IND SLM CYCLONE PLUS www.jouleuk.co.uk | www.joule.ie...
- Page 23 Cyclone Plus Twin Solar Cylinder Range Description Product Group Code Twin Solar TRJMVS-0150LFB 150L CYC + TWN STD CYCLONE PLUS Twin Solar TRJMVS-0180LFB 180L CYC + TWN STD CYCLONE PLUS Twin Solar TRJMVS-0210LFC 210L CYC + TWN STD CYCLONE PLUS Twin Solar TRJMVS-0250LFC 250L CYC + TWN STD...
- Page 24 60L EVO DIR SLM EVOCYL Direct TTEMVD-0090SFB 90L EVO DIR SLM EVOCYL Direct TTEMVD-0120SFB 120L EVO DIR SLM EVOCYL Direct TTEMVD-0150SFB 150L EVO DIR SLM EVOCYL Direct TTEMVD-0180SFB 180L EVO DIR SLM EVOCYL Direct TTEMVD-0210SFC 210L EVO DIR SLM EVOCYL www.jouleuk.co.uk | www.joule.ie...
- Page 25 Evocyl Indirect Cylinder Range Description Product Group Code Indirect TTEMVI-0090LFB 90L EVO IND STD EVOCYL Indirect TTEMVI-0120LFB 120L EVO IND STD EVOCYL Indirect TTEMVI-0150LFB 150L EVO IND STD EVOCYL Indirect TTEMVI-0180LFB 180L EVO IND STD EVOCYL Indirect TTEMVI-0210LFC 210L EVO IND STD EVOCYL Indirect TTEMVI-0250LFC...
- Page 26 150L EVO IND HOR STD EVOCYL Horizontal TTEMHI-0180LFB 180L EVO IND HOR STD EVOCYL Horizontal TTEMHI-0210LFC 210L EVO IND HOR STD EVOCYL Horizontal TTEMHI-0250LFC 250L EVO IND HOR STD EVOCYL Horizontal TTEMHI-0300LFC 300L EVO IND HOR STD EVOCYL www.jouleuk.co.uk | www.joule.ie...
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Page 27: Erp Product Fiche
ErP Product Fiche Information Product Code Direct Stelflow TRSMVD Cyclone Plus TRJMVD Evocyl TTEMVD Nominal Capacity (ltr) Direct Vertical Standard Storage volume V (ltr) Mixed water at 40°C (ltr) The declared load profile ErP Rating Energy Efficiency (%) Ann. el. consumption (kWh) 1446 1471 2772... - Page 28 120 120 150 150 180 180 210 210 250 300 Standing Loss (W) ErP Rating Product Code Horizontal Stelflow TRSMHI Cyclone Plus TRJMHI Evocyl TTEMHI Nominal Capacity (ltr) 250 300 Indirect Horizontal Storage Volume V (ltr) 250 300 Standing Loss (W) ErP Rating www.jouleuk.co.uk | www.joule.ie...
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Page 29: Technical Data
Technical Data Indirect models in conformance with BS EN 12897:2016 Direct models in conformance with BS EN 50440:2015 Maximum mains water supply pressure 1.0MPa (10 bar max) Operating pressure secondary circuit (PRV Setting) 0.3MPa (3 bar) Expansion vessel design pressure 0.28MPa (2.8 bar - 0.2 bar below working) Expansion relief valve setting 0.6MPa (6 bar) -
Page 30: Unvented Cylinder Guide
Direct Slimline 1527 Indirect Slimline 23.71 16.33 Horizontal Indirect 20.58 18.15 Solar Twin 16.05 16.33 17.49 Direct 2796 Indirect 29.20 15.9 Direct Slimline 1542 Indirect Slimline 29.02 15.9 Horizontal Indirect 22.43 17.31 Solar Twin 19.5 15.9 18.85 www.jouleuk.co.uk | www.joule.ie... - Page 31 kWh/ nWh% Mins ANNUM Reheat Ann. Prim. Solar Energy Stand. Weight Weight Load Water Time Energy Coil Coil Cap. Cylinder Range Empty Full Profile Rating Efficiency Loss Indirect Usage Rating Rating Direct 2820 Indirect 32.5 18.15 Direct Slimline 2833 Indirect Slimline 32.05 18.15 Horizontal Indirect...
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Page 32: Direct & Indirect Tech Spec
Direct Technical Specification Indirect Technical Specification www.jouleuk.co.uk | www.joule.ie... - Page 33 Height Diameter Cold Water Inlet T&P Relief Valve Immersion Immersion Heater (22mm Comp) (1/2” BSP) Heater Bottom (1 3/4” BSP) (1 3/4” BSP) 1100 1280 1078 1470 1266 1720 1516 1980 1829 1109 Height Diameter Cold Water Primary Primary Aquastat T&P Relief Immersion Secondary...
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Page 34: Slimline Direct & Indirect Tech Spec
Slimline Direct Technical Specification Slimline Indirect Technical Specification www.jouleuk.co.uk | www.joule.ie... - Page 35 Height Diameter Cold Water Inlet T&P Relief Valve Immersion Immersion Heater (22mm Comp) (1/2” BSP) Heater Bottom (1 3/4” BSP) (1 3/4” BSP) 1078 1205 1470 1262 1750 1527 1082 1920 1739 1245 Height Diameter Cold Water Primary Primary Aquastat T&P Relief Valve Immersion Inlet...
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Page 36: Twin Solar Tech Spec
Twin Solar Technical Specification Horizontal Indirect Technical Specification www.jouleuk.co.uk | www.joule.ie... - Page 37 Height Diameter Cold Primary Primary Aquastat T&P Immersion Secondry Upper Upper Solar Water Coil Coil Pocket Relief Coil Coil Sensor Heater Return Inlet Flow Return Bottom Valve Flow Return Bottom (22mm (22mm (22mm (1/2” (22mm (22mm (1 3/4” Comp) Comp) Comp) BSP) Comp)
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Page 38: Plumbing G3 Unvented Kit
T&P and P relief as shown in this diagram and also reference to page 38-40 Discharge Arrangement Secondary Return Failure to install unvented kit correctly will invalidate warranty and does not comply with Building Regulations. www.jouleuk.co.uk | www.joule.ie... -
Page 39: Testing
Testing Do not connect a 6,9 or 12kW Immersion without using a relay switch or contactor if 3 phase. 20 Amp Fused 2-pole Isolating Switch 230V AC ~50Hz Standard Immersion 20 Amp Fused 2-pole Isolating Switch 230V AC ~50Hz Smart Immersion Fitting The Immersion Heater Always check the immersion for signs of leakage before wiring commences. -
Page 40: Smart Immersion Functions
60°C can result in bacteria growth and temperatures above 65°C can cause scalding. The immersion stat has an integrated high limit stat which If the primary thermostat fails the limit thermostat takes over and shuts the element off before the water can boil in the cylinder. www.jouleuk.co.uk | www.joule.ie... - Page 41 • Disconnect the immersion from the mains electrical supply before removing any covers. • Do not attempt to replace the immersion heater(s) with alternatives to those recommended by JOULE. • Do not bypass the Thermal Cut-Out(s) in any circumstances. Replacing The Immersion First task is to isolate the power.
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Page 42: Un-Plumbed Cylinder Schematic
Temperature & Pressure Relief Valve Isolation Valve (not supplied) Exp. Vessel with Wall Bracket 2-port Zone Valve (one only supplied) Drain Valve (not supplied) 10 Tundish 11 Heating Circ. Pump (required where boiler has no internal pump) www.jouleuk.co.uk | www.joule.ie... -
Page 43: Electrical Diagram S-Plan
Un-Plumbed Cylinder Schematic Electrical Diagram S-Plan UK Manufactured Unvented Hot Water Cylinder Installation Guide... -
Page 44: Mechanical Diagram Y-Plan
Temperature & Pressure Relief Valve Isolation Valve (not supplied) Exp. Vessel with Wall Bracket 2-port Zone Valve 3-port Valve (not supplied) Drain Valve (not supplied) 10 Tundish 11 Heating Circ. Pump (required where boiler has no internal pump) www.jouleuk.co.uk | www.joule.ie... -
Page 45: Electrical Diagram Y-Plan
Un-Plumbed Cylinder Schematic Electrical Diagram Y-Plan UK Manufactured Unvented Hot Water Cylinder Installation Guide... -
Page 46: Electronic Controls
To reset the safety cut-out and the motorised valve the reset button must be pressed in. JOULE cannot be responsible if alternative wiring plans are used. Before resetting the safety cut-out or altering the thermostat setting, isolate electrical supply to the unit before removal of the cover. -
Page 47: Discharge Arrangement
Discharge Arrangement Discharge Pipework The inlet control group should be positioned so that the discharge from both safety valves can be combined via a 15mm end feed tee. Connect the tundish and route the discharge pipe which must be routed in accord- ance with Building Regulations - Part G3 of schedule 1. - Page 48 0.8m 1.0m 1.4m 1.0m 1.4m 1.7m 1.4m 1.7m 2.3m elbow in the discharge pipe Sizing of copper discharge pipe (D2) for a temp. relief valve with a G1/2 outlet size (as supplied) www.jouleuk.co.uk | www.joule.ie...
- Page 49 Safety Device (temperature relief valve) Metal discharge pipe (D2) from temperature relief valve to tundish Tundish Minimum 300mm Discharge below fixed grating (Building Regulation G3 section 3.61 gives alternative points to of discharge) Metal discharge pipe (D2) from tundish, with continuous fall. (See Building Regulation G3 section 3.56, Table 1 and worked Fixed Grating...
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Page 50: Commissioning
For more information about where you can drop off your waste equipment for recycling, please contact your local city office, your household waste disposal service or the company where this product was purchased. www.jouleuk.co.uk | www.joule.ie... -
Page 51: Maintenance
Maintenance General Servicing should only be carried out by competent installers and any spare parts used must be purchased from JOULE. Never bypass any safety devices or operate the unit without them being fully operational Draining Switch the electrical power off (important to avoid damage to element). Isolate boiler from the unit. Turn off the cold water supply valve. - Page 52 Next hold both of these safety valves open, allowing as much water as possible to flow through the tundish. • Release the valves and check that they reseat correctly. Completion of the Benchmark Checklist on pages 46-47 must be adhered to by the installer www.jouleuk.co.uk | www.joule.ie...
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Page 53: Taking The Cylinder Out Of Use
Taking The Cylinder Out Of Use Shutting Down • Ensure the cold water supply is isolated and at least two hot water draw off points are open prior to draining the cylinder. • One of the hot water draw off points should be as close as possible to the height of cylinder in draw off terms. -
Page 54: Troubleshooting
The discharge may also stop. CALL OUT A COMPETENT PLUMBER TO SERVICE THE UNIT. Tell them you have a fault on an unvented cylinder. We stock all the spare parts they may need and JOULE can be contacted via telephone numbers on back page. - Page 55 Fault Possible Cause Solution Water escaping from the Compression fitting on hot - draw Check all factory and plumber connections inc T case unit. off not sealing. and P and Immersion heater. Cold water at hot tops. Immersion heater not switched on Check / reset.
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Page 56: Stelflow Declaration Of Conformity
Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1003092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK. - Page 57 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1006092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
- Page 58 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1012092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
- Page 59 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1009092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
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Page 60: Cyclone Declaration Of Conformity
Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1004092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK. - Page 61 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1007092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
- Page 62 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1013092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
- Page 63 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1010092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
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Page 64: Evocyl Declaration Of Conformity
Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1005092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK. - Page 65 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1008092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
- Page 66 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1014092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
- Page 67 Declaration of Conformity Supplier’s declaration of conformity (DoC) on the Ecodesign of energy related products Unique identification number of this DoC: 1011092019 We, the manufacturer: Joule Hot Water Systems UK Ltd. 4 Valencia Park, Gilcar Way, Wakefield Europort, Normanton, UK.
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Page 68: Benchmark Checklist
Benchmark Checklist... -
Page 70: Service Record
Service Record It is recommended that your hot water system is serviced regularly and that the apprepriate Service Record’s completed. Service Provider Before completing the appropriate Service Record below, please ensure you have carried out the service as described in the manufacturer’s instructions. - Page 71 Service Record Service 1 Service 1 Date ....... Date ....... Engineer Name Engineer Name Company Name Company Name Telephone No ............Telephone No ............Comments ............Comments ..............................................................................................................Signature ............Signature ............Service 1 Service 1 Date .......
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Page 72: Notes
Notes www.jouleuk.co.uk | www.joule.ie... - Page 73 Notes UK Manufactured Unvented Hot Water Cylinder Installation Guide...
- Page 74 +44 (0) 330 808 8488 +353 (1) 626 9337 +44 (0) 1513 568 336 mail info@joule.ie mail info@jouleuk.co.uk www.joule.ie www.jouleuk.co.uk JOULE PL Strzegomska 55D, 53-611 Wroclaw, Polska *INS-JUKCYL-019* +48 (0) 128811171 +48 (0) 814709046 mail biuro@joule-pl.pl www.joule-pl.pl www.jouleuk.co.uk | www.joule.ie INS-JUKCYL-019...
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