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halstrup-walcher KAL 100 Series Instruction Manual

Calibration device
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Instruction Manual
Calibration Device KAL 100/200 Series 3

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  • Page 1 Instruction Manual Calibration Device KAL 100/200 Series 3...
  • Page 2 GmbH Stegener Straße 10 D-79199 Kirchzarten, Germany Tel. +49 (7661) 39 63-0 info@halstrup-walcher.com www.halstrup-walcher.com © 2022, Me The manufacturer owns the copyright to this instruction manual. It contains technical data, instructions and drawings detailing the device’s features and how to use them. It must not be copied either wholly or in part or made available to third parties.
  • Page 3 Table of Contents 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...
  • Page 4 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...
  • Page 5  includes any supplementary materials provided by the manufacturer halstrup-walcher GmbH reserves the right to continue developing this instrument model without documenting such development in each individual case. We will be happy to determine whether this manual is up-to-date Conformity This device is state of the art.

  • Page 6: Safety Precautions

    Safety precautions Safety precautions Symbols The symbols shown here are used throughout the following text to highlight the hazards associated with using the KAL 100 and KAL 200 and to point out important information for operating the instrument. WARNING! This warns you of a potential hazard that could lead to bodily injury up to and including death if the corresponding instructions are not followed.
  • Page 7 Safety precautions Shipping, assembly, electrical connections and start-up Please do not close the pressure inlets during shipping! Changes in barometric pressure may damage devices with low measuring ranges. Assembly and the electrical connections should only be handled by professionals. Only technical personnel who are appropriately trained and authorized by the operator of the facility may assemble the instrument and set up its electrical connections.

  • Page 8: Instrument Description

    Instrument description Instrument description Functions The KAL 100 / 200 microprocessor-controlled pressure calibration device can be used for the following:  Simply generating positive and negative reference pressures  Measuring positive and negative pressures  Measuring differential pressure  Identifying leaks in a test object ...

  • Page 9: Calibration Cycle

    The date of the last calibration is shown on the display for a short moment after each switch-on. Recalibration Depending on the application, it is recommended to have a recalibration performed after 12 or 24 months. For this purpose, please send the device back to the manufacturer. Please use our online contact form at https://www.halstrup-walcher.de/en/contact/ 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...
  • Page 10 Control elements of the device Control elements of the device Control elements on the front panel Fig. 2: Controls on the front Secondary on/off switch Menu Positive pressure input/output Negative pressure input/output Target value Pressure measurement Test Alphanumeric display Navigation keys Table 1: Controls on the front 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...
  • Page 11 Control elements of the device 4.1.1 I/O switch Secondary on/off switch; in standby mode the power input is approx. 5 W. Pressing the primary on/off switch, a double-pole switch located on the rear of the instrument, separates the instrument from the power supply. 4.1.2 Menu key Pressing the menu key allows the operator to adjust the following 7 settings:...
  • Page 12 Control elements of the device Example: increment: 25 %; target value 1.000 Pa 0 %  0 Pa; 25 %  250 Pa; 50 %  500 Pa; 75 %  750 Pa; 100 %  1.000 Pa S +100.00 Pa 100 % I + 99.98 Pa Install the device with the pressure connections facing downwards so that any condensation that...
  • Page 13 Control elements of the device 4.1.5 Pressure key This allows the user to measure both positive and negative pressures up to a nominal pressure of +20%. In other words, a KAL 100 / 200 with a measurement range of 1000 Pa can measure up to ±1200 Pa. The pressure measurement capsule is protected if this value is exceeded.
  • Page 14 Control elements of the device Rear panel Fig. 3 Rear panel USB-Port * Inlet connector for non-heating apparatus Micro fuse, 5 x 20 mm Primary on/off switch Power supply +24V/125mA, galvanic separation * Ground for 24V/125mA * Input port for current measurement 0…20 mA, input resistance 240 Ohm * Ground connector for voltage and current input port * Input port for voltage measurement 0…10V, Ri = approx.
  • Page 15 Control elements of the device 4.2.1 Power input, primary on/off switch, micro fuse The KAL 100/200 calibration instrument is factory-equipped with an all- voltage power supply for voltages from 85 to 264 VAC and mains frequencies from 47 to 63Hz (tolerance is already included). The supply voltage connector (11) is located on the rear of the instrument (inlet connector for non-heating apparatus + ground wire).

  • Page 16: Menu Items

    Menu items Menu items Incrementation This feature allows the user to modify the percentage of the target value in the following increments: 5 %, 10 %, 20 %, 25 %, 50 % and 100 %. P-input This allows the user to select the pressure input as: +P, -P or DIFF. Units of pressure This feature allows the operator to select the units used for displaying pressures.
  • Page 17 Menu items Restore default settings Press the UP or DOWN navigation keys to restore the default settings. Default settings are as follows: Incrementation 25 % P-input Unit Zeroing Table 3:factory default settings 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...

  • Page 18: Battery Operation (Optional)

    Battery operation (optional) Battery operation (optional) The device contains a rechargeable lithium ion battery, which allows the device to operate even when not connected to a mains electricity supply. The operating time provided by the battery depends on the mode of operation. When measuring pressure, a fully charged battery is capable of powering the device for between 20 and 30 hours.
  • Page 19 Battery operation (optional) In order to prevent damage to the battery due to deep discharge, the device switches itself off automatically at a residual charge of approx. 5%. This is indicated by the message "Battery low" on the display shortly before switching off. If the device is not connected to the mains power when it is switched off or the mains switch on the rear is not switched on, charging is not possible.

  • Page 20: Overpressure Protection

    Zeroing Zeroing External influences such as temperature, position or ambient pressure can shift the instrument’s zero point, i.e. the value displayed when the pressure ports are open. Zeroing is the process by which the instrument automatically registers this shift and figures it into the currently displayed pressure value.
  • Page 21 USB port (KAL 100 optional) USB port (KAL 100 optional) The KAL 100 / 200 has a USB port, which is detected by a PC as a serial interface. This port allows the instrument to exchange information and commands with a PC. This feature allows the operator to save settings and to transfer results to a PC.
  • Page 22 USB port (KAL 100 optional) 9.1.2 Setting parameters Command Meaning Format Description >PSxxx.xxxxx Target value in float >PDx Incrementation 1 digit 8 bit 0: 5 % 1: 10 % 0 .. 5 2: 20 % 3: 25 % 4: 50 % 5: 100 % >PEx Units...
  • Page 23 USB port (KAL 100 optional) 9.1.4 Query values Command Meaning Format Output string Range Target value in Floating PS vxxx.xxxxx Measurement Floating PB vxxx.xxxxx range in hPa Incrementation 1 digit PD x 0..5 (see also 9.1.2) Units 1 digit PE x 0..9 (see also 9.1.2) Language 1 digit...
  • Page 24 USB port (KAL 100 optional) Command Meaning Format Output string Range Active current String "Mains" or source "Battery" Readout actual Floating, IP vxxx.xxxxx pressure in hPa Readout voltage Floating IV vxxx.xxxxx in V Readout current Floating IA vxxx.xxxxx in mA Readout pressure Floating, ID vxxx.xxxxx...
  • Page 25 USB port (KAL 100 optional) Interface configuration Using Windows set up the following series interface configuration (COM port). To find the interface configuration: go to Start/Settings/Control Panel: click on System and select the Hardware tab. Click on Device Manager and select Ports. Double-click on the used COM port and then select the Port Settings tab.

  • Page 26: Troubleshooting

    PC software PC software You can download this PC software from the following link: https://www.halstrup- walcher.de/en/products/KAL100.php#tab_e14bf98289afece329d46913906db81c_3 To find a short description go to the menu item “?” and select “help”. Troubleshooting Problem Cause Corrective action  Check to see if the electrical cord Instrument is not No power functioning, display is...

  • Page 27: Technical Data

    Technical data Technical data The technical data sheet and dimension drawings can be found on the website: https://www.halstrup-walcher.de/en/products/KAL100.php https://www.halstrup-walcher.de/en/products/KAL200.php Please contact us should you require further details. 12.1 Appendix A: Parts in contact with measurement medium Beryllium bronze CuBe2 Araldite CY236 / HY988...

  • Page 28: Certificate Of Conformity

    Certificate of Conformity Certificate of Conformity 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...
  • Page 29 Certificate of Conformity 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...

  • Page 30: Environmental Protection

    Environmental protection Environmental protection 14.1 Disposal of packing material Environmentally friendly materials have been selected for the packaging, which can be recycled normally. Ensure that plastic covers, packaging, etc. are disposed of properly. Do not simply throw these materials away, but make sure that they are recycled. Follow the instructions and markings on the packaging.
  • Page 31 Notes 7100.006934_Instruction_manual_KAL100/200_A_EN 13.09.2022...
  • Page 32 GmbH Tel. +49 (7661) 39 63-0 Stegener Straße 10 info@halstrup-walcher.com 79199 Kirchzarten www.halstrup-walcher.com GERMANY...

This manual is also suitable for:

Kal 200 series

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