Summary of Contents for ZGC IxL-II 10.20
- Page 1 Low Voltage Servo Drive Manuals Low Voltage Servo Drive Manuals www.zgcmotors.com/...
- Page 2 Low Voltage Servo Drive Manuals Notice before using ●The power supply voltage used by the low voltage servo driver is 20-90v dc. Please install 20-90v DC power supply for the servo system. The specific voltage depends on the model. It is strictly forbidden to connect the servo motor directly to the power grid. ●It is forbidden to connect the servo motor directly to the power grid, which is easy to damage the servo motor.
- Page 3 Low Voltage Servo Drive Manuals 1. Product specifications and installation 1.1 confirmation of product arrival When unpacking, please confirm the following items carefully: Whether there is damage during transportation? Is the driver model consistent with your order requirements? Are the accessories complete or the following devices are installed in the packing box? Item name Quantity Driver...
- Page 4 Low Voltage Servo Drive Manuals Item name IxL-II 10.20 IxL-II 20.40 IxL-II 30.60 Power input voltage 20-60/90V DC Maximum power input current 20 Arms 40Arms 60 Arms Rated power 480W/800W 960W/1600W 1400W/2100W Heat capacity coefficient 720 J/C Maximum speed < 100RPM...
- Page 5 Low Voltage Servo Drive Manuals Item name IxL-II 50.100 IxL-II 80.160 IxL-II 150.300 Power input voltage 2 0 - 6 0 / 9 0 V D C Maximum power input current 100 Arms 160A 300A Rated power 2400W/4000W 4000W/7000W 5500W/1 1kW Heat capacity coefficient 720 J/C Maximum speed <...
- Page 6 Low Voltage Servo Drive Manuals 1.3 Driver electrical characteristics Item Function Speed control (PV), torque control (PT), position control control mode (PP), IP, CSP, CSV, CST Permanent magnet synchronous motor, brushless DC motor, Support motor brushless DC motor Control Position control ±1Pulse (16bits) accuracy Speed control...
- Page 7 Low Voltage Servo Drive Manuals 1.3.1 attenuation of ambient temperature and maximum continuous output current the maximum continuous output current of the driver will decrease with the increase of ambient temperature, Users should consider reducing the maximum continuous output current of the driver. The variation of specific ambient temperature and maximum continuous output current is shown in the figure.
- Page 8 Low Voltage Servo Drive Manuals Dimension size 2 Dimension size 3 www.zgcmotors.com/...
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Page 9: Installation Precautions
Low Voltage Servo Drive Manuals Dimension size 4 1.5 Installation precautions The servo driver is a base mounted servo driver. If the installation is not correct, there may be faults. Please install correctly according to the following precautions. Please install it in a well ventilated place. In order to facilitate the heat dissipation of the drive, the vertical installation mode should be generally adopted;... - Page 10 Low Voltage Servo Drive Manuals than 40 ℃, the maximum continuous output current should be reduced by 20% for every 10 ℃ increase, and the ventilation and heat dissipation should be strengthened; The humidity of the installation site should be lower than 95% without condensation; It is not allowed to be installed in places with dust and metal powder;...
- Page 11 Low Voltage Servo Drive Manuals The installation space requirements of Size3 / size4 driver are shown in the figure Note: the size3 / size4 driver needs external radiator or external shell for heat dissipation due to high current. When installing, pay attention to installing external radiator, and apply heat dissipation silicone or paste heat pad between the driver and external radiator www.zgcmotors.com/...
- Page 12 Low Voltage Servo Drive Manuals When multiple controllers are installed in the mechanical device, they should be installed side by side and equipped with air inlet, air outlet and special cooling fan. The Size1 / size2 driver is shown in the figure SIZE3/SIZE4：...
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Page 13: Wiring Precautions
Low Voltage Servo Drive Manuals paste heat pad between the driver and external radiator. 2.Wiring 2.1 wiring precautions 2.1.1 Wiring safety precautions Wiring must be carried out by qualified personnel, otherwise there is a risk of electric shock; Please make sure that the input power supply is completely disconnected before wiring, otherwise there is a risk of electric shock;... - Page 14 Low Voltage Servo Drive Manuals IxL-II 3060 IxL-II 50100 IxL-II 80160 IxL-II 150300 2.2 Electrical wiring diagram 2.2.1 SIZE1 Model external terminal definition 2.2.2 SIZE2 Model external terminal definition www.zgcmotors.com/...
- Page 15 Low Voltage Servo Drive Manuals 2.2.3 SIZE3 Model external terminal definition 2.2.4 SIZE4 Model external terminal definition www.zgcmotors.com/...
- Page 16 Low Voltage Servo Drive Manuals 2.3 Main circuit terminal P1 SIZE1/2 Drive main circuit terminal： Name Function Description Ground wire Power supply positive 20-90VDC Power supply negative Motor U-phase input / brush positive Motor V-phase input YELLOW Motor w-phase input / brush BLUE negative ground wire SIZE3/4...
- Page 17 Low Voltage Servo Drive Manuals 2.5 Control signal terminal U1 name type function IO_COM+ IO Input power Input common USRC _DI1 Digital input Servo ON，Out DI effective USRC _ AI1 _N Analog input negative Torque / speed limit input USRC_AI1_P Analog input positive ORD_PUL_L Pulse input interface...
- Page 18 Low Voltage Servo Drive Manuals USRC_DI4 Digital input Negative direction drive inhibit input Home origin signal, external Di is enabled USRC_DI5 Digital input effectively Positioning end / speed reaching output, USRC_DO2 Digital output < 50mA USRC_DO4 Digital output spare USRC_DI7 Digital input Motor stop quickly GND_DIG...
- Page 19 Low Voltage Servo Drive Manuals 2.5.2 Digital DO Wiring 2.5.3 Analogy AI Wiring +/-10V Connection mode of analog command： 0-10V Analog quantity + direction signal command wiring mode: www.zgcmotors.com/...
- Page 20 Low Voltage Servo Drive Manuals 2.5.4 Pulse input wiring ： Differential pulse input wiring www.zgcmotors.com/...
- Page 21 Low Voltage Servo Drive Manuals 2.6 Encoder E1 Name type function Encoder 5V power supply VDD_5V Incremental encoder A phase difference sub negative IPHA_N Input /Single ended incremental encoder connected to VDD_ 5V Resolver Sin- Incremental encoder A phase difference positive IPHA_P input /Single ended incremental encoder A signal...
- Page 22 Low Voltage Servo Drive Manuals Absolute value encoder, clock output positive ABS _ECLK_P Output Absolute value encoder, clock output negative ABS _ECLK_N output Incremental encoder B phase difference sub negative IPHB_N input /Single ended incremental encoder connected to VDD_ 5V Resolver COS- Incremental encoder B phase difference positive IPHB_P...
- Page 23 Low Voltage Servo Drive Manuals Single ended incremental E n c o d e r p i n encoder VDD_5V GND_DIG IPHA_P IPHA_N IPHB_P IPHB_N IIDX_P IIDX_N HULL_U HULL_U HULL_V HULL_V HULL_W HULL_W Single ended incremental E n c o d e r P i n encoder without Z VDD_5V GND_DIG...
- Page 24 Low Voltage Servo Drive Manuals 2.6.2 SSI/BISS Encoder wiring E n c o d e r p i n SSI/BISS Encoder VDD_5V GND_DIG ABS_DATA_P DATA+ ABS_DATA_N DATA- ABS_ECLK_P CLK+ ABS_ECLK_N CLK- 2.6.3 Tamakawa NRZ encoder wiring E n c o d e r p i n Tamakawa NRZ encoder wiring VDD_5V GND_DIG...
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Page 25: Resolver Wiring
Low Voltage Servo Drive Manuals 2.6.4 Resolver wiring Encoder P i n Rotary transformer 2、IPHA_N SIN- 3、IPHA_P SIN+ 4、IIDX_P EXC+ 5、IIDX_N EXC- 8、IPHB_N COS- 9、IPHB_P COS+ 2.7 RS485 Communication terminal C1 Definition of RS485 communication terminal C1 port: name function RS485_H RS485_L COM_GND... - Page 26 Low Voltage Servo Drive Manuals Note: when multiple drives are connected to the bus, each drive needs to be set at a unique address, otherwise communication will fail. Can bus connection and performance characteristics Can bus control is a local control network, which is a real-time control communication protocol. The operating rate is 1MHz, and the typical application is 500KHz.
- Page 27 Low Voltage Servo Drive Manuals Note: in order to enhance the anti-interference ability of the bus, it is recommended to use twisted pair shielded wire for can connecting wire, and the shielding layer should be grounded reliably. 2.9 SIZE4 Control terminal U2 Name description schematic...
- Page 28 Low Voltage Servo Drive Manuals 3.The out put line of ser vo dr iver adopt s shielded cable, which can ef f ectively suppress radio int erf erenc e and induct iv e inter f erence. When using shielded cable, bot h ends of shielding layer should be gr ounded.
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Page 29: Daily Maintenance
Low Voltage Servo Drive Manuals the failure of internal electronic components. Danger: ★ there is dangerous high voltage in the operation process of the drive, and the wrong operation may cause serious personal injury ★ there is still dangerous high voltage in the drive for a period of time after the power is cut off ★... - Page 30 Low Voltage Servo Drive Manuals The items of routine inspection are as follows: Is there any abnormal noise Is the driver terminal screw loose? Whether the main circuit terminal has poor contact, and whether the cable connection and screw have overheating traces Whether the power cable and control wire are damaged, especially whether the external insulation layer is cracked or cut...