AGA Rangemaster Rayburn Ranger Field Service Manual

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Rayburn Ranger

Field Service Manual

The information detailed in this guide applies to the Rayburn Ranger electric cooker, at all times the

service technician MUST apply their competencies and ensure the appliance is left safe for continued

use, should the appliance fail any test then engineering judgement must be applied as to whether

the appliance can be left operational.

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Summary of Contents for AGA Rangemaster Rayburn Ranger

Page 1 Rayburn Ranger Field Service Manual The information detailed in this guide applies to the Rayburn Ranger electric cooker, at all times the service technician MUST apply their competencies and ensure the appliance is left safe for continued use, should the appliance fail any test then engineering judgement must be applied as to whether...
Page 2: Table Of Contents
Removal and replacement of lid liner....................18 Removal and replacement of lid top ....................19 Removal and replacement of front plate..................... 21 Removal and replacement of front plate..................... 22 Essential Parts............................23 Circuit diagram. Rayburn Ranger ......................24...
Page 3: Product Overview
It also benefits from a grill, The Rayburn Ranger vents into the room. We recommend this model is used in conjunction with a cooker hood. The oven vent outlets are located on top of the Ranger and are designed for venting the moisture from the ovens.
Page 4: Cooking Zones
Cooking zones Page 4 of 25...
Page 5: User Control Panel
User control panel. The Ovens Roasting Oven and Grill The upper oven is indirectly heated by two elements, one concealed in the base of the oven and the other is visible in the roof. These elements heat the lined cavity to provide cooking results consistent with traditional heat storage ovens, but with the flexibility to turn the ovens off when not in use.
Page 6 Tool kit  Torque driver with screwdriver bits The main electrical terminal block connections on the Rayburn Ranger must be tightened by the use of a torque screwdriver, please see below for the correct setting. Main Terminal Block connections 2.5Nm.
Page 7 Before carrying out work on the appliance, the power supply MUST be isolated and tested for safe electrical isolation. The Rayburn Ranger utilises a wheel system which allows the appliance to be wheeled out from its position for essential work to be carried out.
Page 8 To gain access to the underside of the top plate. To lift the top plate, remove 4 chrome caps covering the corner stay nuts, then remove the 4 corner stay nuts Fig1. Fig1. Chrome caps and corner stay nuts x 4 The top plate can then be lifted upwards from the main chassis, You can then view the underside of the top plate along with the fitting of the element and the induction unit.
Page 9: Removal And Replacement Of Top Plate Element And Induction Unit
Removal and replacement of top plate element and Induction unit. To remove the hob element, follow the element leads and unplug the electrical connection plug, remove the hob element retaining bar on the underside of the element, loosen the 2 screws securing the thermostat phial to the underside of the element and withdraw the thermostat phial from the element, the element can then be lifted out of position Element plug –in connection...
Page 10: Removal And Replacement Of Induction Unit
Removal and replacement of Induction unit. To remove / replace the induction unit the top plate will need to be lifted and supported, disconnect the plug –in electrical connection Fig2, then remove induction cover plate and the cable brackets Fig3. Fig 2 Fig 3 When the induction unit cover plate is removed this will allow access to the mounting brackets Fig 4...
Page 11: Removal And Replacement Of Side Panels
Removal and replacement of side panels. To remove the side panels on the Ranger, the cooker will need to be pulled out from its position, then remove the screws securing the side panel to the back panel, then slide the back panel backwards approx ½...
Page 12 Access to grill and left hand ovens element connections and grill overheat thermostat. Grill element and grill overheat thermostat connections. The grill overheat is of the auto reset type Top oven base element connections Bottom Oven top element connections Bottom oven base element connections Fig 7.
Page 13: Roast Oven Base And Grill Element Removal
Roast oven base and grill element removal, When removing the elements it is best to remove the door for better access. Lift the door off its hinge and place in a safe position, then remove. The oven shelf guides by pulling outwards. To remove the grill element (900watts), remove 2 screws holding the grill support bar, then remove the 2 screws holding the grill element in position.
Page 14: Roast Oven Base Element Removal And Replacement
Roast oven base element removal and replacement. When removing the roast oven base element (300 watts) it is recommended to remove the oven door for better access and then remove the oven shelf guides. The element is positioned below the oven base plate.
Page 15: To Gain Access And Remove And Replace The Warming Oven Element
To gain access and remove and replace the warming oven element. The warming oven element (100 watts) is fixed to the bottom of the warming oven, to gain access to the warming oven element, the side panels and the back panel will need to be removed. Then the insulation will need to be removed, the element can then be removed from the underneath of the oven.
Page 16: Access To The Grill Cooling Fan
Access to the grill cooling fan. To gain access to remove and replace the cooling fan, the Ranger will need to be pulled out from its position and then remove the top plate, side panels and back plate. This will allow access to the four screws holding the fan in its position.
Page 17: To Gain Access To The Main Terminal Block, Switches And Thermostats
To gain access to the main terminal block, switches and thermostats. Remove the four chrome decorative caps, then remove the 4 screws beneath the chrome caps and then remove the 2 control knobs. Hold the glass whilst doing this and then pull down the panel gently towards you.
Page 18: Switch And Thermostat Identification
Switch and Thermostat Identification Page 18 of 25...
Page 19: Removal And Replacement Of Lid Liner
Removal and replacement of lid liner. Lift the lid and remove the rope seal, also remove all of the old sealant securing the rope in place. When the rope is removed, slide the liner down and then lift out of position. This will also give access to the lid insulation and the lid top cover screws.
Page 20 Removal and replacement of lid top To remove the top of the Ranger lid, remove the 4 screws as shown below, then the lid top can be pulled away from the frame, replace in reverse order. Screws for removal of lid top. Page 20 of 25...
Page 21: Removal And Replacement Of Front Plate
Removal and replacement of front plate. To remove the front plate, remove the doors and then top plate will need to be lifted and propped and then both side panels will need to be removed. The front plate is attached to the main chassis by 3 bolts, 1 at both ends and 1 in the middle.
Page 22: Removal And Replacement Of Front Plate
Removal and replacement of front plate. When replacing the front plate there are screws located at the base of the front plate, these locate into the base of the chassis as shown in the pictures below. Location hole for front plate. Location screw for front plate.
Page 23: Essential Parts
Essential Parts.  Oven selector switch RE4M350124  Hotplate selector switch AE4M231678  Warming Oven Switch RE4M350125  Warming Oven Transformer AE4M233450  Roast Oven Thermostat AE4M231501  Simmer Oven Thermostat AE4M231499  Hotplate Thermostat AE4M231496  Induction Unit AE4M232049 ...
Page 24: Circuit Diagram. Rayburn Ranger
Circuit diagram. Rayburn Ranger Page 24 of 25...
Page 25 With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliances described and illustrated at any time. Page 25 of 25...