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TEINNOVA Tegras Forte User Manual

Pneumatic brushing robot
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Tegras pneumatic brushing robot
user manual
ENG
1-40
Original manual translation

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Summary of Contents for TEINNOVA Tegras Forte

  • Page 1 Tegras pneumatic brushing robot user manual 1-40 Original manual translation...
  • Page 2 Dear customer: Many thanks for having placed your trust in a quality product from TEINNOVA. This product has been made using modern manufacturing procedures and a range of measures to guarantee quality. We endeavour to do everything possible to ensure you are satisfied with the product and have no problems when working with it.
  • Page 3 contents symbols 5-30 safety warnings 6-40 intended conditions of use 7-40 get to know your machine 8-40 control panel 9-40 accessories and related equipment 10-40 operating instructions 17-40 use of chemical products 29-40 Tegras pneumatic brushing robot 3-40...
  • Page 4 contents transporte 30-40 maintenance and care 31-40 waste management 36-40 problem solving guide 37-40 technical specifications 38-40 conditions of the guarantee 39-40 declaration of compliance “CE” 40-40 Tegras pneumatic brushing robot 4-40...
  • Page 5 symbols All of the graphic symbols shown in this manual as well as those indicated on the equipment itself are explained in this section. It is important to read the text relating to these symbols with special care as it concerns personal and equipment safety. DANGER! This symbol warns of a potentially dangerous situation that could cause serious injuries or even death if the indicated instructions are not followed...

  • Page 6: Safety Warnings

    Before starting up the equipment ensure that the brush is inside the duct to be cleaned. Take care to place your TEGRAS FORTE on a smooth and stable surface. Lock the front wheel brakes so that the machine remains stable while you work.

  • Page 7: Intended Conditions Of Use

    TEGRAS in a horizontal TEGRAS equipment. position as this will cause the machine to break down. AR20 Compressed air TEGRAS FORTE Pneumatic brushing robot for cleaning ducts LEYENDA LEYENDA IFOAM PRO Intelligent active foam...

  • Page 8: Get To Know Your Machine

    get to know your machine Componentes: 1- Head 9 - Compressed air inlet 2- Compressed air duct 10- Back wheel 3- Front wheel brake 11- Liquids duct 4- Front wheel 12- Carrying handle 5- Pressure gauge 13- Hose 6- Liquids inlet 14- Reel 7- Pneumatic box 15- Regulator system + lubricant...

  • Page 9: Main Control Panel

    control panel Main control panel: The selection of the functions are make by two joysticks, one for controlling the rotation of brush and the other to control the centralizer. LEFT This activates the anti-clockwise rotation of the brushing motor. STOP This stops the rotation of the brushing motor.

  • Page 10: Accessories Included

    An 8 metre hose with standardised connectors, specifically for supplying both compressed air and electricity to your TEGRAS MULTIPRO from the AR20 compressed air generator supplied by Teinnova. Code: AC3303104 Head kit Set of replacement screws in case some of the ones fitted in the head become lost.
  • Page 11 Simple coupler for brushes A coupler where a specific type of brush is attached to the head of your TEGRAS FORTE machine. It is very simple to assemble this cou- pler and it is made up of four individual parts.

  • Page 12: Optional Accessories

    Optional accessories: Liquid supply hose An 8 metre hose with standardised connectors, specifically for supplying liquids to your TEGRAS FORTE. The connectors correspond to those found on the equipment provided by TEINNOVA. Code: AC3303202 Centraliser Pneumatic system for positioning the head of the machine in the centre of the duct.
  • Page 13 accessories and related equipment PBT Brushes PBT brushes (butylene terephthalate) advised for cleaning ducts with grade 2 grease (average soiling). Dimensions Code 7,87 CP1023020 9,84 CP1023025 11,81 CP1023030 13,78 CP1023035 15,75 CP1023040 17,72 CP1023045 19,69 CP1023050 23,62 CP1023060 27,56 CP1023070 31,5 CP1023080 Mixed Brushes...
  • Page 14 accessories and related equipment NYLON SQUARE 5 PACK Pack of 5 nylon brushes advised for cleaning ducts with grade 1 grease (light soiling). The measurements of the brushes range from a diameter of 300mm up to 800mm. Code: CP1101520 Dimensions Code 7,87 CP1011530...
  • Page 15 accessories and related equipment PACK X5 MIXTO Pack of 5 mixed brushes advised for cleaning ducts with grade 3 grease (heavy soiling). The measurements of the brushes range from a diameter of 200mm up to 600mm. Code: CP1302828 Dimensions Code 7,87 CP1032820 11,81...

  • Page 16: Related Equipment

    accessories and related equipment Related equipment: Vane compressor that generates an output of compres- sed air of 200 litres at 10 bar. 220V 50Hz. Code: TG3330201 110V 60Hz; Code: TG3330500 Intelligent active foam and rinse generator. An IFOAM PRO is displayed in the image. 220V 50Hz;...
  • Page 17 Fitting the accessories: The head of your TEGRAS FORTE is designed with the possibility in mind of incorporating various accessories supplied by Teinnova. These allow the work to be carried out more efficiently and more comfortably.
  • Page 18 operating instructions Attach the centraliser to the head by using the two fixing screws. It is attached by turning it clockwise, as shown in the image. Connect the head’s compressed air outlet, which is indicated in the image, with the closing circuit’s duct on the pneumatic cylinders, as shown in the image.
  • Page 19 operating instructions Disconnect the head’s compressed air outlet, which is indicated in the image, with the closing circuit’s duct on the pneumatic cylinders, as shown in the image. Disconnect the head’s compressed air outlet, which is indicated in the image, with the opening circuit’s duct on the pneumatic cylinders, as shown in the image.
  • Page 20 operating instructions Remove the centraliser from the head by undoing the two fixing screws. This is done by turning it anti-clockwise, as shown in the image. Separate the centraliser from the head as shown in the image. Tegras pneumatic brushing robot 20-40...
  • Page 21 operating instructions Assembling the brush: Place the retention ring as shown in the image. Place the brush as shown in the image. Align the retention hole on the brush with the retention pin on the ring that was placed in the previous step for assembly.
  • Page 22 operating instructions Release the closing knob and remove the second retention disk as shown in the image. Remove the brush as shown in the image. Remove the retention ring as shown in the image. Tegras pneumatic brushing robot 22-40...
  • Page 23 This compressed air generator should have a minimum provision of 200/m at 5 bar. It is recommended to use a compressed air generator sold by TEINNOVA. It is connected by using the compressed air supply hose. The connection should be made when your TEGRAS MULTIPRO is switched off.
  • Page 24 The TEGRAS FORTE equipment is designed to be able to rinse and produce foam inside ducts. In order to be able to do this, it is necessary to connect your TEGRAS FORTE to the machine supplying it with foam and water.
  • Page 25 Unlocking the hose reel brake: Unlock your TEGRAS FORTE’s hose reel brake, as demonstrated in the image. Once the reel is loose, release the necessary length for placing the brush inside the duct in order to be able to start work.
  • Page 26 Selecting the function to be performed: Your TEGRAS FORTE possesses two valves, from which there is selected both the draft of the brush and the opening and closing of the centraliser. Each one controls one of the functions.
  • Page 27 TEGRAS FORTE. When in the position shown in the image, the shut off valve is open.
  • Page 28 operating instructions Remove the compressed air inlet connection from your TEGRAS MULTIPRO in the way shown in the image. Operate the brush before removing the connection in order to release the pressure that has become trapped in the compressed air circuit. One the pressure has been released, close the shut off valve.
  • Page 29 Law 31/1995 for Occupational Risk Prevention. PPE that has to be used when handling your TEGRAS FORTE: complete facial protection This protects against particles and splashes. The standard that governs this PPE is UNE EN 166:2002 “Personal eye-protection - Specifications”.
  • Page 30 transport The machine has been designed to be able to transport it in a small van. When transporting the machine it should be firmly tied in order to prevent any type of damage. Additionally, it should be placed in its normal working position (vertical) and the front wheel brakes should be on.

  • Page 31: Maintenance And Care

    Keep the machine as clean as possible. Keep the equipment somewhere that is protected from the weather. After having finished using your TEGRAS FORTE equipment, it is important to clean the equipment’s liquid circuit by performing the rinse. Storing the equipment with the chemical in the machine’s internal conduits can reduce the working life of the...

  • Page 32: Maintenance Operations

    Maintenance operations: Filling the filter with oil in your TEGRAS FORTE: So that the pneumatic motor in the head of your TEGRAS FORTE is well lubricated, you should check that the level of oil in the filter is correct. Good lubrication is necesary for better efficiency and reduced wear of the machine’s pneumatic...
  • Page 33 To be able to carry out maintenance tasks on the head, the head must be disassembled. One of the maintenance tasks is lubricating inside the pneumatic motor. Changing parts over will be carried out at Teinnova’s facilities by the company’s technical personnel. To disassemble the head, the four fixing screws shown in the image must be removed.
  • Page 34 maintenance and care Fit the head as demonstrated in the image. To assemble the head, the four fixing screws shown in the image must be placed. To screw them in, turn them clockwise. Tegras pneumatic brushing robot 34-40...
  • Page 35 Replacement parts: TEINNOVA has replacements for all parts of the machine as well as for consumables for all the maintenance tasks mentioned in this manual. In the event of needing any part or consumable, get in touch with TEINNOVA’s Customer Service Department on telephone number: +34 941 44 50 56.

  • Page 36: Waste Management

    waste management The materials used in the packaging are recyclable. Do not dispose of the packaging in household waste, but hand it in at official collection points for recycling. Do not dispose of electrical equipment in the trash! We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process.

  • Page 37: Problem Solving Guide

    Contact the technical service at Tecai Innova Page 35 S.L. Inadequate foam forming agent Use the foam forming agents recommended Page 29 by TEINNOVA Foam leaks from the back Leak in tubes Contact the technical service at Tecai Innova Page 35 of the head S.L.

  • Page 38: Technical Specifications

    TEGRAS FORTE Features Motor power supply Compressed air (Full power): 300 l/min – 8 bar // 10.6 cfm – 8 bar Rotation speed when empty: 500 rpm Rotation Speed at full power: 236.7 rpm Torque at full power: 6.5 Nm // 57.5 lbf.in...

  • Page 39: Guarantee Conditions

    1). TECAI INNOVA S.L. C/ Las Balsas 16-B, Pol. Ind. Cantabria. 26009 LOGROÑO (La Rioja), Spain.. TEINNOVA reserves the right to make changes to the equipment without giving prior notice. Tegras pneumatic brushing robot 39-40...
  • Page 40 “CE” MODEL: TEGRAS FORTE SERIAL NUMBER: TG33101020000 - TG33101029999 MANUFACTURER INFORMATION: Manufacturer name: tecai innova s Telephone number: +34 941 44 50 56 Fax: +34 941 25 24 71 Web: www.teinnova.net TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies...

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