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Palamides 102-13 Operating Instructions Manual

Automatic delivery ba700
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O p e r a t i n g i n s t r u c t i o n s
Model 102-13 / -13A / -13B / -14
as of September 2004
palamides GmbH
Benzstraße 14 – 71272 Renningen
Tel: +49 (0) 7159 / 92570-0 – Fax +49 (0) 7159 / 92570-99
www.palamides.de
englisch

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Summary of Contents for Palamides 102-13

  • Page 1 O p e r a t i n g i n s t r u c t i o n s Model 102-13 / -13A / -13B / -14 as of September 2004 palamides GmbH Benzstraße 14 – 71272 Renningen Tel: +49 (0) 7159 / 92570-0 –...

  • Page 3: Table Of Contents

    Contents Description of the machine parts and groups..............7 Fundamental Safety Advice ....................10 How to run the machine ....................12 Sensor Technology ......................25 Pneumatics........................38 Electrical control panel BA700 ..................44 Setting the exits manually ....................45 Programming of frequency converter ................46 Programming of frequency converter 1 ................47 10 Belts ..........................48 11 Inputs..........................49 12 Outputs..........................50...
  • Page 4 Declaration becomes invalid if an alteration is made which has not been agreed with ourselves. Product: Automatic Delivery BA700 Model: 102-13, 102-13A, 102-13B, 102-14 Serial number: Appropriate EC-Directives: EC-Machinery Directive (98/37/EG) To comply the basic requirements we consulted the following appropriate standards: EN 292-1;...
  • Page 5 PLEASE NOTE: We strongly urge using “Certified palamides” Banding Materials. Use of this material will ensure reliability and consistency in production with your palamides Automatic Delivery. If any adjustments are made to this equipment to accommodate material other than the recommended palamides Banding Material, if may result in voiding the warranty.
  • Page 6 Subject to change without notice...

  • Page 7: Description Of The Machine Parts And Groups

    Description of the machine parts and groups Description of the machine parts and groups Tape unwinding of Round belt upper band in-feed Jogging gear Pressing station Side loader Unwinding lower Extension band Package lift ejector Package lift Subject to change without notice...
  • Page 8 Description of the machine parts and groups Elevation Batch level compensator Jogging plates table Adjusting frame Subject to change without notice...
  • Page 9 Description of the machine parts and groups Tensioning shaft Tape turn element Stopper Support finger Presure axle Subject to change without notice...

  • Page 10: Fundamental Safety Advice

    Safety at work Agreed application of the Automatic Delivery 1. At the time of supply, palamides Automatic Deliveries meet all safety-related regulations. For this purpose, moving and rotating parts are covered with safety hoods, which are mechanically, or rather, electrically locked in such a way that no unreasonable interference with the operation exists.
  • Page 11 Fundamental Safety Advice 10. Only use tools which are in perfect condition and take care that no tools are left lying on the machine after adjustment or maintenance work. Tools which may fall into the machine can lead to serious consequences for both man and machine.

  • Page 12: How To Run The Machine

    How to run the machine How to run the machine Main control panel The main control panel is divided into four groups. These four groups can be seen on the picture opposite. Group IV Group III Group II Group I Group I Electrical buttons to switch on and operate the machine.
  • Page 13 How to run the machine Stop button Switches off the machine Erases errors. When a fault has been removed mechanically, the error message will still be shown on the display. After the Stop button has been pressed, this message will be erased. Note: None of the data is erased when the Stop button is pressed.
  • Page 14 How to run the machine Group II (10) Batch counter When this key is pressed, the display shows the standard reading. The top row shows the results per hour and the speed of the press drive. The lower row shows the actual amount of products located in the shaft.
  • Page 15 How to run the machine Group III (10) Starting position By pressing the starting position key, all movements since last pressing the start button will return to their original positions. Note: The “actual amount” on the batch counter will also be reset at Zero.
  • Page 16 How to run the machine its starting position. Note: This key only reacts if the unit is at a standstill Package lift table When the package lift table key is pressed, the unit is filled with compressed air. When the package lift table key is pressed again, the loader moves to the opposite position.
  • Page 17 How to run the machine Infeed and press The BA700 has to be aligned with the folding machine so that the streams of leaflets are accepted evenly in the relevant shafts (see 2.1). The height of the banding machine’s delivery unit is to be adjusted to the exact height of the folding machine. Compare with 2.2 - 2.4.
  • Page 18 How to run the machine Folder Folder Folder Now adjust the machine using pressing screw. The round belts are now set up so that the leaflets are guided at a slant to the required shaft. This is a rough pre-adjustment. By pressing key “Setting Sheet”...
  • Page 19 How to run the machine Layering and shaft infeed The slope and length of the layering device can be adjusted to the product which is to be processed. It is set up to the product size by adjusting shaft 3.1.1 on handwheel 3.1.2. It is loosened or fixed using knurled screw 3.1.2.
  • Page 20 How to run the machine 3. 2 .a 3. 3. 1 3. 3 . 2 RIGHT WRONG Shaft Upon loosening clamping lever 4.1, the shaft’s width is adjusted with handwheel 4.2. Upon loosening clamping lever 4.3, the shaft walls 4.4 are now adjusted to the format. Ensure that this is carried out at the narrowest position.
  • Page 21 How to run the machine View from the back Key No 5 Pile Jogging plates At each side approx. 1 mm in the narrow position. Subject to change without notice...
  • Page 22 How to run the machine Quick Check 10 Questions which should be posed after adjustment has been carried out. 3.5.1 Does the height of the delivery go together with the folding machine? Wrong Wrong Right 3.5.2 Will the leaflets be transported in an evenly diagonal manner? Round belt infeed Pile Flat belt drive...
  • Page 23 How to run the machine 3.5.3 Do the round belts run parallel to each other and are they aligned correctly to the leaflet? about 20mm 3.5.4 Is the difference in speed between the folding machine and the banding machine more than 10%? 3.5.5 Are the photocells in the counter free? 3.5.6...
  • Page 24 How to run the machine 3.5.9 Were the guide rails in front of the shaft adjusted? 3.3.1 3. 3 . 2 RIGHT WRONG 3.5.10 Do the leaflets have some play in the shafts? Subject to change without notice...

  • Page 25: Sensor Technology

    Sensor Technology Sensor Technology Sensors used and their functions Article-No. Name Description Picture Reflex photocell 61.00002 Reflex photocell with a MLV40 sensing range from 10-40mm B8, B9, B11, B12, B18, 61.00001 Proximity switch Inductive switch for slot discs GT3.51 B4, B7 Inductive switch 63.00117 Inductive switch...
  • Page 26 Sensor Technology Sensor B 1, B 2 and B3 Sensor Position/Name Adjustment Heat-sealers starting position Separate welding head manually (either by hand or by code 204). Loosen Sensor B1 and move to the left until the yellow LED goes out. Then move the sensor slowly to the right until the yellow LED lights up again.
  • Page 27 Sensor Technology Sensor B 4 Sensor Position/Name Adjustment Speed counter flat belts The slot disc must rotate centrally in the sensor’s slot. N.B. Bearing damage to the slot disc shaft will result in destruction of the sensor. Subject to change without notice...
  • Page 28 Sensor Technology Sensor B 5 Adjustment screw Plunger Grub screw Sensor Position/Name Adjustment Batch pressure The plunger must be adjusted using the grub screw so that the distance A between the plunger and the pressing bar is 1-2mm. N.B. Set the adjusting frame to its largest format and check if measurement A is correct with pressing bar both retracted and extended.
  • Page 29 Sensor Technology Sensor B 7 Sensor Position/Name Adjustment Speed counter infeed belts The slot disc must rotate centrally in the sensor’s slot. N.B. Bearing damage to the slot disc shaft will result in destruction of the sensor Sensor B 8 B 9 and B 11 Sensor Position/Name Adjustment Counter lane 1...
  • Page 30 Sensor Technology Sensor B 12 Sensor Position/Name Adjustment Single sheet counter The distance to the paper must be approx. 20- Release, stream counter 30mm Sensor B 14, B 15, B 20 and B 21 Subject to change without notice...
  • Page 31 Sensor Technology Distance A Distance C Distance B Base plate Sensor Position/Name Adjustment Elevation table upper final position As it moves upwards, the elevation table must stop in good time so that distance A is a minimum of 2 mm and a maximum of 4mm. Distance C between sensor B14 and the elevation table should be 0,5mm.
  • Page 32 Sensor Technology Sensor B 16 and B 17 Sensor Position/Name Adjustment Pusher Ground position When the pusher is moved manually, the pusher must still have 2mm of movement left after the yellow LED on Sensor B16 has lit up Pusher final working position When the pusher is moved manually, the pusher must still have 2mm of movement left after the yellow LED on Sensor B17 has lit up...
  • Page 33 Sensor Technology Attention: When the pile is very high the batch level compensator can cause problems. It is possible, that the side of the product which is at the entrance of the pile container will be lifted by the batch level compensator so high, that the following products bang into the pile. This happens mainly in single stream mode.
  • Page 34 Sensor Technology 4.11 Sensor B 18 Sensor Position/Name Adjustment Intermediate position This depends on the product – the height can be adjusted via the slots How it works: After reaching the pre-set number of pieces in the batch, the elevation table moves downwards with the stack on top of it until sensor B18 is free again.
  • Page 35 Sensor Technology 4.12 Sensor B 35 and B 36 Sensor Position/Name Adjustment Side loader, left, final position When the side loader is moved manually, the (control panel side) side loader must still have 2mm of movement left after the yellow LED on Sensor B35 has lit Side loader, right, final position When the side loader is moved manually, the (operators side)
  • Page 36 Sensor Technology 4.13 Sensor B 37 and B 38 2942 Sensor Position/Name Adjustment Package lift table, lower final When package lift table is moved manually, the position package lift table must still have 2 mm of movement left after the yellow LED on Sensor B37 has lit up.
  • Page 37 Sensor Technology 4.14 Sensor B 39 and B 40 2930 Sensor Position/Name Adjustment Pusher ground position When the package lift ejector is moved manually, at least 75% of Sensor B39 must be covered by the actuator. The distance between sensor and actuator 0,5 – 1 mm Pusher working position When the package lift ejector is moved manually, at least 75% of Sensor B40 must be...

  • Page 38: Pneumatics

    Pneumatics Pneumatics Throttle rail BA Because of the arrangement of the throttles, the operating speed of each pneumatic valve can be adjusted centrally. Throttle Valve Function Time Output descrip- descr. tion Ejector moves to working position 800 msec Ejector moves to starting position 400-600 msec Y 4 Lower band tensioned Upper band tensioned...
  • Page 39 Pneumatics Ventilschrank BA 2951 Ventilinsel V1 – V7 Throttle Valve Function description descr. Pressing bars Welding heads Band tension Stopper device for stream feed Knife Cooling Deflector Main valve Rise-delay time after starting machine approx. 1 second Batch level compensator (optional) Tape tensioner movement into starting position Air blow Subject to change without notice...
  • Page 40 Pneumatics Valve manifold …Hand operation …Automatic operation Manual operation: The valves in the valve manifold (V 1 – V 7) can be switched over to manual operation with a snap-in switch, which means that every cylinder can be operated manually. NB: When starting the machine all switches must be engaged in automatic mode.
  • Page 41 Pneumatics summary side loader Throttle Valve Function description descr. Side loader moves to the left Side loader moves to the right summary package lift 2942 2930 Throttle Valve Function description descr. Lifting table moves to working position Lifting table moves to starting position Ejector package lift moves to starting position Ejector package lift moves to working position Subject to change without notice...
  • Page 42 Pneumatics Service unit Compressed air supply. Control knob for adjusting the working pressure. For trouble-free operation of the BA the standard value must be set at 6 bar. Pressure gauge, shows the set working pressure. Oil nebulizer. Opening for refilling pneumatic oil. NB: To be filled only in an unpressurized condition.
  • Page 43 Pneumatics Subject to change without notice...

  • Page 44: Electrical Control Panel Ba700

    Electrical control panel BA700 Electrical control panel BA700 Input card CPU card Output card Keyboard card Frequency converter press Frequency Circuit breaker Q3 converter band for frequency converter Frequency converter lifting table Circuit breaker Q2 Power supply transformer Circuit breaker for Circuit fuse jogging motor F10-F16...

  • Page 45: Setting The Exits Manually

    Setting the exits manually Setting the exits manually Setting the exits manually enables testing and adjusting of the BA700‘s components. The exits can be called up in normal operation using code 204. However, if the password has already been entered, the exits can be set or deleted manually using the "E" or "C" buttons..

  • Page 46: Programming Of Frequency Converter

    Increases set value in operating mode LOCAL. Keyboard DOWN Scroll through P-LEVEL, decreases parameter values. Decreases set value in operating mode LOCAL. Following parameter values must be entered BA700 102-13 - 102-14 Parameter Frequency converter Frequency converter Frequency converter Press drive...

  • Page 47: Programming Of Frequency Converter 1

    Programming of frequency converter 1 Programming of frequency converter 1 BA700 102-13B – BA700RS-02B From the BA700 102-13B and BA700RS-02B model ranges onwards, the frequency converters are equipped with a control element (2). Details of loading and reading the data using the operating panel are shown below.

  • Page 48: Belts

    Belts Belts 10.1 BA700 BA700 102-07 – 102-14 Belt Size Tension Length Article- number Lower roundbelts 1.580 x 4 mm 22.00017 Upper roundbelts 1.610 x 4 mm 22.00052 drivebelt press Unit 1.073 x 27 mm 22.00021 drivebelt stream 1.625 x 27 mm 22.00019 infeed Lower belt stream...

  • Page 49: Inputs

    Inputs Inputs BA700 102-12 – 102-14 description IN01.1 Counter Lane 1 white-red IN01.2 Counter Lane 2 brown-red IN01.3 Counter Lane 3 white-black IN01.4 Table lower position, pre switch off yellow pink IN01.6 Table upper final position brown-black IN01.7 Table lower final position grey-green...

  • Page 50: Outputs

    Outputs Outputs BA700 102-12 – 102-14 description OUT01.1 Main valve white OUT01.2 Knife grey-pink OUT01.3 Pusher violet OUT01.4 Tape tension OUT01.5 Heat Sealers blue OUT01.6 Pressing bars working position grey OUT01.7 Stopper black OUT01.8 Deflector reject brown OUT01.9 Deflector pass through green OUT01.10 Batch Clap...

  • Page 51: Code List Tc166

    Code list TC166 BA700 Code list TC166 BA900 Code Password Unit Title Description protected value Password 1021 Program version 1/100 sec Heating time paper Heating time for paper banding 1/100 sec Cooling time paper Cooling time for paper banding Cycle counter 1/100 sec Heating delay Delay in heating (Y17) depends on B2...
  • Page 52 Code list TC166 Code Password Unit Title Description protected value Language 1 German Language 2 German Language 3 English Language 4 Dutch Photocell counter lane (B8, B9, B11), 0 = all, 1, 2 or 3 2000 1/1000 sec Delay 16 Welding protection 1/100 sec Delay 6...
  • Page 53 Code list TC166 Code Password Unit Title Description protected value Set-up time not active Cycle time reduction - Welding heads starts as the same time as elevation table "up". active Display for actual sheet length Display for the result of the measurement of the last bad sheets. m/min Display for the speed of the transport belts date...

  • Page 54: Code List Tc161

    Code list TC161 BA700 102-13B Check software version: Software: BAx07-16 / TC161 Code list TC161 BA900 103- from 15 Code: 102 Software: BAx07-17 / TC161 Code- Password Limit Limit Unit Title Description protected value Password 1021 Program version 1000 Heating time paper Heating time for paper banding 1500 4000...
  • Page 55 Code list TC161 Code- Password Limit Limit Unit Title Description protected value Direction counter 5 In stream delivery mode, this is the maximum the belts move the sheet forward as it arrives. The distance is calculated from the calibrated value. Standard value is 50% of the calibrated sheet length.
  • Page 56 Code list TC161 Code- Password Limit Limit Unit Title Description protected value Zyklen Cycle selection after display of end of banding until machine stops with Error 42 Stück Counter Only in connection with the option "Batch level compensator". After reaching this value, the batch level gates are set by the batch counter.
  • Page 57 Code list TC161 Code- Password Limit Limit Unit Title Description protected value Operating mode paper banding Operating mode plastic PE-banding Delay 13 Heating time for PE-banding 3000 Delay 14 Cutting time for PE-banding 1000 10000 Delay 15 Cooling time for PE-banding 5000 Delay 17 Starting delay for small-package facility...

  • Page 58: Error List Tc166

    Error list TC166 BA700 102-12 – 102-14 Software: 102F-103.h86 Error list TC166 BA900 103-11 – 103-15 BA707-16a Error Conditions In- / Description Possible Causes Output Machine Start B8/B9/B11 Photocells covered for longer then 2 seconds whilst 1. Paper jam before pressing rollers press drive is running 2.
  • Page 59 Error list TC166 Error Conditions In- / Description Possible Causes Output Machine Start B35 oder Side loader is not in the normal position 1. Paper jam in the vicinity of the side loader Packing cycle 2. Side loader too slow 3.
  • Page 60 Error list TC166 Error Conditions In- / Description Possible Causes Output Guard open 1. BA guard open 2. Folding machine guard open 3. Lower banding door of the BA open 4. Cover under the press (BA900) open/released 5. Cover in front of the press (B900) open 6.
  • Page 61 Error list TC166 Error Conditions In- / Description Possible Causes Output Machine Start Elevation table moves to starting position and takes too 1. Elevation table system fault (Motor, FRQ, etc.) Packing cycle long 2. Parcel between pressing bars & elevation table 3.
  • Page 62 Error list TC166 Error Conditions In- / Description Possible Causes Output Machine Start Time for moving out ejectors exceeded 1. Package jam in front of the ejector Packing cycle 2. Air pressure Stop-Reset-Start 3. Cylinder, cylinder switch 4. Sensor B17 defective 5.

  • Page 63: Error List Tc161

    Error list TC161 BA700 102-13B Check Software version: Software: BAx07-16 / TC161 Error list TC161 BA900 103-from15 Code: 102 Software: BAx07-17 / TC161 Error Conditions In- / Description Possible Causes Output Machine Start B8/B9/B11 Photocells covered for longer then 2 seconds whilst 3.
  • Page 64 Error list TC161 Error Conditions In- / Description Possible Causes Output Machine Start B35 oder Side loader is not in the normal position 8. Paper jam in the vicinity of the side loader Packing cycle 9. Side loader too slow 10.
  • Page 65 Error list TC161 Error Conditions In- / Description Possible Causes Output Guard open 9. BA guard open 10. Folding machine guard open 11. Lower banding door of the BA open 12. Cover under the press open/released 13. Cover in front of the press open 14.
  • Page 66 Error list TC161 Error Conditions In- / Description Possible Causes Output Machine Start Elevation table moves to starting position and takes too 6. Elevation table system fault (Motor, FRQ, etc.) Packing cycle long 7. Parcel between pressing bars & elevation table 8.
  • Page 67 Error list TC161 Error Conditions In- / Description Possible Causes Output Machine Start Time for moving out ejectors exceeded 8. Package jam in front of the ejector Packing cycle 9. Air pressure Stop-Reset-Start 10. Cylinder, cylinder switch 11. Sensor B17 defective 12.
  • Page 68 Änderungen vorbehalten...

This manual is also suitable for:

102-13a102-13b102-14

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