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FarmBoy FB-IC-209P User Manual

Agricultural inter-cultivator
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FarmBoy
All 'FarmBoy' products are sold without any warranty or guarantee.
Please satisfy yourself before buying this product. No returns,
exchanges or refunds allowed
:
Notes
➢ This purchase is not contingent upon a product demonstration. The
purchaser shall satisfy himself with the product, including any product
demonstration or verification of any function, before buying. KisanKraft
Limited or its authorized dealers, including online sellers, shall not be liable
to give any on-site demonstration after purchase of any of the product.
➢ Dealers should have their own technician to provide After Sales Services
to their Customers. KisanKraft Limited provides free training to Authorized
Dealer's technicians at KisanKraft Limited's head office, on request from
Authorized Dealer
(Formerly known as KisanKraft Machine Tools Pvt. Ltd)
Sri Huchhanna Tower, #4,1
HAF Post, Hebbal, Bangalore 560024, Karnataka,INDIA
: www.kisankraft.com
Agricultural Inter-Cultivator
®
User Manual
.
KisanKraft Limited
st
Main,7-A Cross, Maruthi Layout, Dasarahalli,
: info@kisankraft.com
FB-IC-209P
: +91.80. 22178200
Page 1 of 65

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  • Page 1 FarmBoy ® FB-IC-209P User Manual All ‘FarmBoy’ products are sold without any warranty or guarantee. Please satisfy yourself before buying this product. No returns, exchanges or refunds allowed Notes ➢ This purchase is not contingent upon a product demonstration. The purchaser shall satisfy himself with the product, including any product demonstration or verification of any function, before buying.

  • Page 2: Table Of Contents

    STOPPING THE ENGINE ..................17 MAINTENANCE ....................18 TRANSPORTATION AND STORAGE...............22 TECHNICAL SPECIFICATIONS ................24 TROUBLESHOOTING ....................25 PARTS DIAGRAM & LIST-BODY (FB-IC-209P) ............28 USER MANUAL-FB-PE4-169 .................39 ENGINE PARTS DIAGRAM & LIST- FB – PE4 - 169 ..........48 : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com...

  • Page 3: Before Getting Started

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P BEFORE GETTING STARTED Thank you for purchasing our Inter-cultivator. • This manual contains information on operation and maintenance of the Inter- cultivator, which is based on the most recent product information available at the time of approval for printing. We reserve the right to make amendments without prior notice and without incurring any obligation for sequences.
  • Page 4 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P • Exhaust gas contains poisonous carbon monoxide. • Never run the Intercultivator in enclosed areas. • Be sure to provide adequate ventilation during installation and operation. • The rotating parts are sharp and runs at high speed.
  • Page 5 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P • Children should never be allowed to operate the Intercultivator even under adult supervision. Thrown Object Hazard: • Objects hit by the rotating tines can be thrown from the Intercultivator with great force and may cause severe injury.

  • Page 6: Product Overview

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P PRODUCT OVERVIEW (1) Engine switch (9) Handle height adjust (2) Muffler (10) Drag bar (3) Fuel tank. (11) Transmission oil filler cad (4) Front wheel (12) Recoil starter (5) Belt cover (13) Fuel valve (6) Shift lever...

  • Page 7: Assembly

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P ASSEMBLY 1. Assembling After Packing 1.1 Fix the machine, attach the wheels on both side of machine and use pin to fix wheels. 1.2 Handle assembly: Match gear plate on handle with gear plate on handle seat, and then adjust straight position of handle, and then use long bolt, spring washer, and locked grip to lock handle.

  • Page 8: Operation Check

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P head is in the big hole. Anticlockwise turn reverse fork axle, and put cable through narrow slot, and make sure head into big hole of seat. Turn off Bolt, and hold it tightly. Loose reverse handle until spring in clutch can return handle, and then locked nut.
  • Page 9 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P Transmission Gear Oil: Place the Inter-cultivator on a flat surface and remove the oil filler cap. The oil should be level with the lower edge of the oil filler hole. Add high quality engine oil if the level is low.
  • Page 10 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P not use gasohol that contains more than 10% ethanol! Do not use petrol containing methanol (methyl or wood alcohol) that does not also contain inhibitors for methanol corrosion! Never use petrol containing more than 5% methanol, even if it has corrosion inhibitors.
  • Page 11 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P 1.2.1 Hold on the clutch rod with left hand and meanwhile press down flameout switch to disengage the clutch. 1.2.2 Pull back the shift gear rod with right hand and then turn to slow gear. After shifting the gear, use right hand to hold the handle grip.
  • Page 12 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P When need to do ditching work, take off deep resistance rod, adjust ditching blades height, and then start ditching work. Ditching width: 40cm Ditching depth: 11-25cm Usage : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 12 of 65...

  • Page 13: Starting The Engine

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P ! NOTE: • If you hear any strange noise while working on Inter-cultivator, stop the engine to check. • When Inter-cultivator is cool, don’t add heavy load. Especially if working with new machine and machine which is being used after a long time/ repair.

  • Page 14: Inter-Cultivator Operation

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P Pull the starter grip lightly until resistance is felt then pull briskly. CAUTION: Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. (1) Starter Grip As the engine warms up.
  • Page 15 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P Intercultural/weeding operation Depth Adjustment: • Install the hitch attachment in the hitch box with a hitch pin. • intercultural/weeding operation depth adjustment can be made as follows: Remove the pin and lock pin loosen the...
  • Page 16 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P Choose the gear: The Inter-cultivator has three gears to choose Gear from: Shifting: Gear Conversion: • Reverse (-1) Pulling the throttle switch to the right • Forward (1) Unloosen the clutch handle and let the Neutral (0) clutch separate.

  • Page 17: Stopping The Engine

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P • Allowing any one to operate this Intercultivators without proper instruction may result in injury. • Wear sturdy full coverage footgear. Operating this Intercultivator with bare feet or with open toe shoes or sandals increase your risk of injury.

  • Page 18: Maintenance

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P Turn the fuel valve to OFF (1) Fule Valve (2) Off MAINTENANCE The purpose of the maintenance schedule is to keep the Inter-cultivator in the best operating condition. Inspect or service as scheduled in the table below.
  • Page 19 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P NOTE Service more frequently when used in dusty areas. These items should be serviced by an authorized KK-IC-200P dealer, unless the owner has the proper tools and is mechanically proficient. See the KK-IC-200P Shop Manual.
  • Page 20 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P WARNING : Never use petrol C. Air cleaner service or low flash point solvents for cleaning A dirty air cleaner will restrict air flow the air cleaner element. Afire of carburetor. prevent explosion could result in.
  • Page 21 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P • Attach the plug washer. Thread the plug in by hand to prevent cross- threading. • When mounting a new spark plug, you should screw 1/2 more thread with the wrench after washer compressed. If you are mounting an old one, you should only screw 1/8 –...

  • Page 22: Transportation And Storage

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P NOTE: After adjusting the tension make sure that the outside face of the drive pulley is flush with the outside face of the driven pulley by using a straight gauge. (1) ENGINE MOUNTING BOLTS (2) ENGINE...
  • Page 23 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P (1) Align the notch on the starter pulley with the hole at the top of recoil starter. Change engine oil. Cover Intercultivator with plastic sheet. Do not place the Inter-cultivator with the handlebars on the ground.

  • Page 24: Technical Specifications

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P If there is any possibility of unauthorized use or tampering, remove the spark plug and store it in a safe place before storing the Intercultivator unit away. Be sure to plug the spark plug hole Io prevent foreign material from entering.

  • Page 25: Troubleshooting

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P TROUBLESHOOTING Problem Probable cause Solution Insufficient fuel Fill the fuel Fuel valve is not in the ON Bring the fuel valve to ON position position Engine switch is not in ON Bring the engine switch to ON...
  • Page 26 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P Friction disk can’t contact with bearing end adjusting side gasket Clutch broken Change the clutch Spring worn out and can’t work Change the spring Fork axle can’t turn well Clean it Skid Clutch cable is not fitting well...
  • Page 27 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P 4. Walking case has problem Problem Probable cause Solution Gear has big noise Gears worn out or not assemble well Change or assemble again Gears block Not assemble well Assemble again Oil in case is little...

  • Page 28: Parts Diagram & List-Body (Fb-Ic-209P)

    Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P PARTS DIAGRAM & LIST-BODY (FB-IC-209P) KK-PART NO KK-PART NAME G/B 1-01 Oil Hole Plug G/B 1-02 Oil Plug A G/B 1-03 Oil Plug B G/B 1-04 Gear Box Housing G/B 1-05 Seal Ring Of Top Cover...
  • Page 29 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME Steel Ball SΦ 6.35 G/B 1-09 G/B 1-10 Spring G/B 1-11 Shift Fork G/B 1-12 Bolt M6×20 G/B 1-13 Oil Seal 12×22×6 G/B 1-14 Bearing 6002 G/B 1-15 Bush F1 G/B 1-16...
  • Page 30 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 1-35 Circlip 35 G/B 1-36 Oil Seal 16×35×7 G/B 1-37 Bolt M6×45 G/B 1-38 Bolt M6×55 G/B 1-39 Gear Box Left Cover G/B 1-40 Oil Seal A G/B 1-41 Circlip 52...
  • Page 31 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 2-01 Standing pipe Jointing G/B 2-02 Flat Washer 8 G/B 2-03 Spring Washer 8 G/B 2-04 Bolt M8×25 G/B 2-05 Wimble Bush G/B 2-06 Handle Adjuster Bolt G/B 2-07 Screw ST 4.8×12...
  • Page 32 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 2-11 Throttle Handlebar G/B 2-12 Grip (Handle) G/B 2-13 Shut Down Switch Comp G/B 2-14 Clucth Handle G/B 2-15 Pin 8×28 G/B 2-16 Clip F Clip φ 22 G/B 2-17...
  • Page 33 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 3-01 Handrail G/B 3-02 Engine Bracket G/B 3-03 Bolt M8×40 G/B 3-04 Flat Washer 8×18×3 G/B 3-05 Spring Washer 8 G/B 3-06 Nut M8 G/B 3-07 Gasoline Engine G/B 3-08...
  • Page 34 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 3-27 Bolt M8X 65 G/B 3-28 Bush 8X12X12 G/B 3-29 Bolt M8X 16 KK-PART NO KK-PART NAME G/B 4-01 Belt Protector G/B 4-02 Washer 6×22×2 Flat G/B 4-03 Bolt M6×10 G/B 4-04 Bolt M8×25...
  • Page 35 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 4-09 V-belt Guard C G/B 4-10 Bolt M8×16 G/B 4-11 V-belt Guard B G/B 4-12 Driving Pulley Plate G/B 4-13 Connecting Plate G/B 4-14 Tensioner Spring G/B 4-15 Tensioner Jointing G/B 4-16 Torsion–bar Spring(Tensioner)
  • Page 36 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 5-01 Left Fender G/B 5-02 Bolt M6×16 G/B 5-03 Washer 6×22×2 G/B 5-04 Rubber Sleeve G/B 5-05 Nut M6 G/B 5-06 Right Fender G/B 5-07 Connecting Plate KK-PART NO KK-PART NAME...
  • Page 37 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 7-01 Left Rotary Blade(DRY LAND) G/B 7-01 Left Rotary Blade (WET LAND) G/B 7-02 Right Rotary Blade(DRY LAND) G/B 7-02 Right Rotary Blade (WET LAND) G/B 7-03 Subsidiary Blade Holder Comp G/B 7-04 Bolt M8×45...
  • Page 38 Agricultural Inter-Cultivator FarmBoy ® FB-IC-209P KK-PART NO KK-PART NAME G/B 8-01 Nut M10 G/B 8-02 Spring Washer10 G/B 8-03 Washer Flat 10 G/B 8-04 Wheel axle G/B 8-05 Spoke(INSIDE) G/B 8-06 Inner Tube G/B 8-07 Outer Rubber Tyre 3.5-4 G/B 8-08...

  • Page 39: User Manual-Fb-Pe4-169

    FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 USER MANUAL-FB-PE4-169 BEFORE GETTING STARTED Thank you for your purchase and use of our products. In order to avoid accidents or injury, please read this manual carefully before using the machine. After reading, preserve it for further reference.
  • Page 40 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 and other equipment’s during operation and keep the flammable substances away from the engine to avoid fire. Keep children and pets away from the operation area. Make sure that the person who operates the engine receives proper instruction.
  • Page 41 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Ambient temperature • Before checking engine lubricant oil, place the engine on level surface • Turn out the oil filler cap and clean the dipstick with a clean cloth. • Insert the dipstick back into the oil filler hole without turning it in.
  • Page 42 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Fuel level • Check the fuel gauge, and refill the tank if the fuel level is low. Do not fill above the shoulder of the fuel strainer. The fuel 90# gasoline is recommended.
  • Page 43 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Butterfly nut Air cleaner cover Butterfly nut Paper element Foam element Seal washer Silencer plate WARNING: Do not run the engine without air cleaner. DANGER Using gasoline or flammable solvent to clean the filter element can cause a fire or explosion.
  • Page 44 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 • Once the engine got started, let it run for 1~3 minutes at idle speed, check whether it is balanced, cracked, then pull the throttle to open position, adjust choke rod to OPEN.
  • Page 45 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 DANGER • Gasoline is extremely flammable and explosive under certain conditions. • Refuel in well-ventilated places with the engine stopped. Do not smoke or allow flames or sparks near the places where the engine is refueled or gasoline is stored.
  • Page 46 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 • Remove the drain plug and sealing washer, remove the oil filler cap, and drain the oil. • Reinstall the drain plug and sealing washer. Tighten the plug securely. • Refill with the recommended oil and check the oil level.
  • Page 47 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 • Fill with fresh gasoline and add gasoline conditioner • 2 months to 1 year Drain the carburetor float bowl • Drain the fuel sediment cup STORAGE If the engine is not used for a long time, do the necessary maintenance before its storage.

  • Page 48: Engine Parts Diagram & List- Fb - Pe4 - 169

    FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 ENGINE PARTS DIAGRAM & LIST- FB – PE4 - 169 Cylinder Head SL-No KK-No KK-Name E3-01 Spark plug E3-02 Cylinder head cover E3-03 Cylinder head Assy E3-04 In. valve guide E3-05 Ex.
  • Page 49 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E3-10 Stud Intake Port M6 x 113 E3-11 Stud Exhaust Port M8 x 32 E3-12 Set pin 10x14 E3-13 Bolt M6x12 E3-14 Bolt M8 x 60, Crankcase Assembly : info@kisankraft.com...
  • Page 50 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E4-01 Crankcase Body E4-02 0-ring 14mm E4-03 Drain bolt E4-04 E4-05 Sway bar E4-06 E4-07 Split Clip E4-08 Washer Drain bolt E4-09 E4-10 Centrifugal gear Parts E4-11 E4-12...
  • Page 51 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Crankcase Cover SL-No KK-No KK-Name E5-01 Crankcase cover E5-02 Oil Gauge E5-03 Oil Plug assembly E5-04 seal-oil gauge E5-05 Gasket crankcase E5-06 Set pin 8X14 E5-07 Oil Seal 25x41.25x6 E5-08 Ball Bearing 6205...
  • Page 52 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Crankshaft Piston SL-No KK-No KK-Name E6-01 Crankshaft Assy E6-02 Governor Gear E6-03 Piston E6-04 Piston Ring Assy E6-05 Piston Pin E6-06 Clip Piston Pin E6-07 Connecting rod Assy E6-08 Timing Gear...
  • Page 53 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Camshaft SL-No KK-No KK-Name E7-1,2,3,10 Rocker Assy E7-01 Buy Rocker Assy E7-02 Buy Rocker Assy E7-03 Buy Rocker Assy E7-04 Valve Spring E7-05 Intake Valve E7-06 Exhaust Valve E7-07 Spring seat Intake Valve...
  • Page 54 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E7-14 Cam Shaft Assy E7-15 E7-16 E7-17 Inlet valve oil seal Carburetor SL-No KK-No KK-Name E8-01 Rubber seal (Fuel cup) E8-02 Needle Valve E8-03 Fuel Floater E8-04 Fuel cup : info@kisankraft.com...
  • Page 55 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E8-05 Adjustment screw Idle speed E8-06 Screw(Fuel Cup) E8-07 Tighten bolt (Fuel cup) E8-08 Chock Valve Assy E8-09 Carburetor Assy E8-10 Adjustment Screw Assy ( mixture ratio) E8-11...
  • Page 56 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E8-27 E8-28 Recoil Starter SL-No KK-No KK-Name E9-01 Recoil Starter Assy E9-02 Starter cover E9-03 Pulling handle E9-04 Rope E9-05 Roller/Rope Reel E9-06 Ratchet E9-07 Ratchet guide E9-08...
  • Page 57 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E9-10 Starter spring E9-11 Friction Spring 16x1 E9-12 Bolt M6x12 Flanged Hex Fan Cover SL-No KK-No KK-Name E10-01 Fan cover E10-02 Side Plate E10-03 Wind guide E10-04 Current Amplifier...
  • Page 58 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 Control SL-No KK-No KK-Name E11-01 Speed Adjustment Base Ass. E11-02 E11-03 E11-04 Adjustment Spring E11-05 Throttle spring E11-06 E11-07 E11-08 E11-09 E11-10 Speed Adjustment arm E11-11 Pulling Rod E11-12 Quadrate bolt M6x21...
  • Page 59 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E11-15 E11-16 Nut M6 Flanged Nylon E11-17 Adjustment Screw Fly Wheel SL-No KK-No KK-Name E12-01 Woodruff key E12-02 Fly Wheel Fan E12-03 Starter Sleeve E12-04 Ignition Coil Assy...
  • Page 60 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E12-09 Nut M14 Fly wheel Assy Air Cleaner SL-No KK-No KK-Name Air Cleaner Assy E13-01 Seal Ring 32x47x3 E13-02 Air Filter Element E13-03 E13-04 Filter Case E13-05 Rubber Fixer...
  • Page 61 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E13-10 Butter Fly nut M6 E13-11 Nut M6 E13-12 ST Screw M4 x 12 E13-13 E13-14 E13-15 E13-16 E13-17 Muffler : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 61 of 65...
  • Page 62 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E14-01 Muffler Assy E14-02 E14-03 E14-04 Screw M5 x 8 E14-05 E14-06 Nut M8 E14-07 Gasket Muffler Fuel tank SL-No KK-No KK-Name E15-01 Fuel outlet joint E15-02 Sleeve Fuel pipe...
  • Page 63 FarmBoy PETROL ENGINE - 4 STROKE ® FB-PE4- 169 SL-No KK-No KK-Name E15-04 Gasket Fuel tank Cap E15-05 Fuel tank E15-06 Fuel Filter E15-07 Fuel Tube M4.5×140 E15-08 Clip Fuel tube E15-09 0-ring 14mm(Fuel outlet joint) E15-10 Nut M6 Flanged...
  • Page 64 KisanKraft ® PRODUCT RANGE KisanKraft has a large range of products to serve the farmers. A list of our products is given below: Brush Cutters and Accessories Cultivators and Accessories Brush Cutter/Power Weeder Petrol and Diesel Backpack Brush Cutter Sprayers and Accessories Tea Pruner Pole pruner with Engine Battery Sprayer...
  • Page 65 KisanKraft ® Wide Range of Products for Every Need MISSED CALL: 07676065555 For more information give Many of our products have BIS: ISI certification. : info@kisankraft.com : +91.80. 22178200 : www.kisankraft.com Page 65 of 65...

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