TEINNOVA TEGRAS ifoam User Manual

TEINNOVA TEGRAS ifoam User Manual

Smart active foam generator

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ifoam
Smart active foam generator
user manual
EN
Original manual translation

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Summary of Contents for TEINNOVA TEGRAS ifoam

  • Page 1 ifoam Smart active foam generator user manual Original manual translation...
  • Page 2: Technical Service

    Dear Client: Thank you for placing your trust in a quality product from TEINNOVA. This product has been made using modern manufacturing techniques and comprehensive quality assurance measures. We strive to do everything we can to make sure you are satisfied with this product and can work with it without problems.
  • Page 3 contents symbols used 5-32 safety warnings 6-32 conditions of use 7-32 know your machine 8-32 control panel 9-32 remote control 11-32 accessories and related equipment 12-32 operating instructions 16-32 use of chemical products 24-32 ifoam Smart active foam generator 3-32...
  • Page 4 contents transport 25-32 maintenance and care 26-32 waste management 28-32 troubleshooting guide 29-32 technical specifications 30-32 guarantee conditions 31-32 declaration of conformity “CE” 32-32 ifoam Smart active foam generator 4-32...
  • Page 5: Symbols Used

    symbols used All the symbols used in this manual, as well as those on the equipment, are explained in this section. It is important to read the text associated with these symbols carefully, since it is about personal safety and equipment safety. DANGER! This symbol warns you of a potentially dangerous situation which could result in serious injury or even death if the instructions given are not followed properly.
  • Page 6: Safety Warnings

    Make sure the machine is properly supported in an upright position and lock the wheels during transport in a vehicle. Do not open the casing of your IFOAM nor handle any of the internal parts of the equipment. In the event of a fault please contact the TEINNOVA Technical Assistance Service. 941445056 941445056...
  • Page 7: Conditions Of Use

    conditions of use The IFOAM is a machine for producing and applying active foam, and then for rinsing with water. It is suitable for work in kitchens and food handling companies, and can also be used with aggressive chemicals. It can also be used in fume exhaust ducts and extraction hoods. It can be used together with a TEGRAS FORTE or TEGRAS MULTIPRO, or with a manual lance.
  • Page 8: Know Your Machine

    know your machine Components: 1- Emergency stop 10- Chemical compartment 2- Control screen 11- Mains water inlet 3- Brakes 12- High pressure outlet 4- Front wheel 13- Low pressure outlet 5- Side Cover 14- Lance storage 6- Transport handle 15- Lance supports 7- Lance and pistol grip 16- Supply support 8- Rear wheel...
  • Page 9: Main Control Panel

    control panel Main control panel: Touch Screen The equipment is controlled using the touch screen Main Switch Turning the equipment on and off Emergency Stop Emergency stop Button ifoam Smart active foam generator 9-32...
  • Page 10 control panel Starting control panel: For working with low pressure foam and rinsing using the Brushing Machine Mode brushing machine head. For working with low pressure foam and high pressure Modo Lanza Manual rinsing using the pistol grip lance Main control panel: For reducing chemical use in the active foam mixture.
  • Page 11: Remote Control Panel

    remote control Remote control panel: This is a safety measure to avoid unwanted operations. You have to keep the unlock button pressed to activate any of Unlock button the modes or options, except for the STOP button that works without having to press and hold the unlock button. Used to open/close the Tegras Multipro brushing machine Centring Button centring system.
  • Page 12: Accessories Included

    Code AC3303340 High pressure liquid feed hose 8 meter long hose, with standard connectors, specifically for supplying high pressure liquids to the high pressure lance supplied by Teinnova. The connectors match those used by the TEINNOVA equipment. Code AC3303220 Low pressure liquid feed hose 8 meter long hose, with standard connectors, specifically for supplying MULTIPRO TEGRAS and TEGRAS FORTE liquids.
  • Page 13 accessories and related equipment Black foam nozzle Foam nozzle for use with the manual lance. Code 370006540 “Rotojet” rotating nozzle Narrow jet rotary nozzle for high pressure rinsing. Removes the most recalcitrant grease from surfaces. Code AC3303310 40° White high pressure rinsing nozzles Nozzle for high pressure water injection with a dispersal angle of 40°.
  • Page 14: Optional Accessories

    accessories and related equipment Optional accessories: Mains water hose reel Hose reel allowing mains water to be taken from a mains outlet far from the cleaning area. The hose is 15 meters long. Code HE7300200 Tap connector for threaded taps Tap connector for connecting the mains water hose to threaded taps.
  • Page 15: Related Equipment

    accessories and related equipment Related equipment: Pneumatic duct-cleaning brushing machine. Code TG3310102 Pneumatic duct-cleaning brushing machine. Code TG3310203 ifoam Smart active foam generator 15-32...
  • Page 16: Connection To Mains Power

    operating instructions Steps for a correct ifoam installation: Connection to mains power: The connection is done using an electric cable attached to the equipment. Connection to the water supply: Connect the hose to a water supply with a pressure of at least 0.1 bar, adapters are available for different taps, which are offered as optional accessories.
  • Page 17 operating instructions Steps for a correct ifoam installation: Inlet temperature control: The IFOAM has a safety system for high inlet water temperature. If the water temperature is above 60 C, it may cause faults in the equipment’s internal components. The inlet temperature of the mains water must be no higher than 60 Therefore the equipment will go into hibernation mode, it will not operate and it will display a high water temperature warning on the control screen.
  • Page 18 operating instructions Connecting the high-pressure manual lance: The high-pressure lance enables high-pressure rinsing using a manual lance. It is connected directly to the Ifoam through a high pressure hose that is connected to the machine at a connector located in the lower rear part of the equipment.
  • Page 19 operating instructions Using the high-pressure manual lance: The high pressure lance can be used not only for high pressure rinsing, but also for low pressure foaming, with no need to change the lance or the pistol grip. Both options are selected on the equipment’s control panel. Once the lance and pistol grip assembly is connected, the correct nozzle is fitted for the required water dispersal angle.
  • Page 20 operating instructions Connection to the Tegras brushing machine: This connection is done using a low pressure hose. The connection must be done with both devices turned off. Connect the low pressure hose to the Ifoam. Connect the low pressure hose to the Tegras brushing machine liquid inlet connector.
  • Page 21 operating instructions Chemical connection: Open the chemical compartment on the front of the equipment, folding the door forward. Remove the cut-out from the Bag-in-box, where the chemical outlet nozzle will be. Remove the cap from the Bag-in-box nozzle as shown in the figure.
  • Page 22 operating instructions Chemical connection: Place the chemical packaging in the compartment in the position shown. Press the chemical feed valve, protruding from the machine, against the nozzle of the packaging outlet until you hear the “CLICK” that means the connection has been properly made. Once the chemical outlet is connected, close the compartment.
  • Page 23 operating instructions Stopping the IFOAM PRO: Once the job is finished, deselect all the control panel functions. Once the stopcock for the mains water supply tap is closed, select the manual rinse function on the control panel and operate the pistol grip until no chemical is left in it. The operation of the lance is shown in this figure.
  • Page 24 use of chemical products COMEGRAS BOX is the chemical used in the IFOAM PRO. It is a degreaser particularly suited to cleaning, disinfecting and deodorising especially dirty areas of grease and charred remains of installations and food industry materials such as meat processors, slaughterhouses, restaurants, dairy, etc.
  • Page 25 transport The machine has been designed to be transportable in a small van. During transport the machine must be firmly secured to prevent any damage. It must also be placed in its normal working position (vertical) and the brakes on the wheels applied. It is not advisable to place the machine on a pallet or similar.
  • Page 26: Maintenance And Care

    maintenance and care Keep the machine as clean as possible. Keep the equipment in a place protected from the weather and at a temperature between 0 and 40 Once you have finished using your IFOAM, it is important to clean the equipments liquid circuit by rinsing.
  • Page 27: Spare Parts

    Spare Parts: TEINNOVA stocks spare parts for all the machine’s components as well as consumables for all the maintenance tasks shown in this manual. If you need any part or consumable, please contact TEINNOVA Customer Service. 941445056...
  • Page 28: Waste Management

    waste management The materials used in the packaging are recyclable. Do not dispose of the packaging in household waste, but hand it in at official collection points for recycling. Do not dispose of electrical equipment in the trash! We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process.
  • Page 29: Troubleshooting Guide

    Page 10 and 11 Water intake pressure too low Check that the mains water inlet indicator is Page 9 green The internal compressor does not Contact Teinnova technical service Page 27 start Incorrect chemical dosage Contact Teinnova technical service Page 27...
  • Page 30: Technical Specifications

    technical specifications Characteristics IFOAM PRO 220V / 50Hz 110V / 60Hz Hydraulic power: Min. Pressure 1 bar Pressure Min. Pressure 14.5 psi Maximum temperature 60C-140F Length of the hose 8 mts / 26 ft H. P. 150 Bar / 2175 psi H.
  • Page 31: Guarantee Conditions

    (the latter two are unless the non-conformity application of the guarantee when there is no evidence is proven and within the limits established in section 1). TEINNOVA reserves the right to make changes to the equipment without prior notice. ifoam Smart active foam generator...
  • Page 32 Telephone number: +34 941 44 50 56 Fax: +34 941 25 24 71 Web: www.teinnova.net TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies with all the essential requirements of the following directives: Machinery directive 2006/42/CE Directive 2014/30/EU on electromagnetic compatibility and its amendments.

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