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Table of Contents
Summary of Contents for EXCISION PGM 280
- Page 1 PGM 280 OPERATION MANUAL...
- Page 2 MACHINE CERTIFICATION AND IDENTIFICATION MARKING NOTE : This manual is a part of the machine and must accompany it if moved within the company or sold. ATTENTION !!! BEFORE USING THE MACHINE, PLEASE READ THIS MANUAL CAREFULLY. ALL EXPLANATIONS, INSTRUCTIONS AND WARNINGS ARE INTENDED TO PROTECT YOU!
- Page 3 WARRANTY CONDITIONS The machine is under the warranty of Excision Pty Ptd. For a period of 2 years for mechanical parts, 1 year for electric and electronic parts from the date of purchase. This warranty is subject to all of the terms and conditions listed below: 1.
- Page 4 This form must be duly completed and returned to the manufacturer or its authorized dealer within two months after the date of purchase. Failure to do so will void the warranty. Return Address: Excision PO Box 807 Hamilton VIC 3300 info@excision.com.au...
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Page 5: Table Of Contents
5 OPERATION ............11 CONTENTS 5.1. CONTROL PANEL ........11 1 SAFETY ..............7 5.2.BLADE CHANGING PROCEDURE ..... 11 1.1.SAFETY RULES ..........7 6 MAINTENANCE ..........13 1.2.DANGER ZONE ON THE MACHINE .... 7 1.3.SAFETY EQUIPMENTS AND 6.1.DAILY MAINTENANCE ......13 ASSIGNMENTS ............. -
Page 6: Safety
1 SAFETY Never touch the blade, moving work stock, nor put your hands into the vise area or 1.1 . Safety Rules chip conveyor unit until the machine halts Never allow unqualified persons to completely. operate or interfere with the machine ... -
Page 7: Safety Equipments And Assignments
1.3. Safety Equipments and Assignments 1.4. Warning Signs on the Machine Cover Switch 1.4.1. Glove Label Please use personal protective equipment, like glove, during operation and while changing the blade. 1.4.2. Electricity Neutral Warning Label In this label, we Break-off Switch declared the instructions how... -
Page 8: Description And Properties
2.3. Noise Level 2 DESCRIPTION AND In accordance with the Machinery Directive PROPERTIES 2006/42/EC The A-weighted continuous acoustic 2.1. Technical Properties of the Machine pressure does not exceed 70 dB (A). The maximum level of the C-weighted MAIN MOTOR 1,1 kW, 1400 rpm instantaneous acoustic pressure is always COOLANT PUMP... -
Page 9: Trasportation And Installation
Lighting: The machine and its surroundings 3 TRANSPORTATION AND should be well lit for operator’s safety and for a INSTALLATION convenient operation and maintenance. 3.1. Handling the Unpacked Machine PREPARATION BEFORE OPERATION 4.1. Cleaning Unpainted and uncoated machine surfaces were coated with a rust inhibitor prior to shipment. -
Page 10: Final Inspection Checklist Before Operation
4.5. Final Inspection Checklist before E) Emergency Stop Button The "Emergency stop" push button stops all Operation functions of the machine. The machine will not After installing the machine, a final inspection function until "Emergency stop button’ is should be performed by considering the following released. - Page 11 5- Loosen the bolts on the carbide blade guides. Lower the blade from bandsaw 12- Press the back edge of the blade firmly guides. against the flange of each band wheel. 6- Lower the chip brush away from the blade 13- Turn the hand-wheel to right (tensioning by loosening the chip brush locking lever.
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Page 12: Maintenance
MAINTENANCE Coolant thank should be cleaned against chips to prevent them accumulating onto the floor of the tank. The maintenance schedule is listed below on the basis of daily, weekly, monthly and six-monthly 6.3. Monthly Maintenance intervals. Utmost care should be given to the ... -
Page 13: Troubleshooting
TROUBLESHOOTING Some of the generally faced troubles and their possible causes and/or remedies are presented in the following table. PROBLEMS/FAULTS POSSIBLE CAUSES AND REMEDIES Insufficient blade tension Incorrect or loose work stock clamping Use coarser blade pitch ... -
Page 14: Dismantling
DISMANTLING If the machine is to be scrapped; 1. Qualified personnel should carry out all dismantling process. 2. Switch the machine off and disconnect the power supply. 3. Drain the hydraulic oil and coolant. 4. Revert the preceding setting procedure for dismantling the machine. 5. -
Page 15: Spare Part List
SPARE PART LIST Part No Part Name Q.ty Description Part Code Band Saw 153 03 2010 Spring Assembly 151 02 16 000 Blade Guide Assembly 151 02 15 000 Bow Lif Cylinder Assembly 151 02 12 100 Blade Tensioning Assembly 151 02 11 000 Gearbox Assembly 151 02 08 000... -
Page 16: Machine Base Assembly
9.1. MACHINE BASE ASSEMBLY Part No Part Name Q.ty Description Part Code 150 06 375 Shim 150 06 235 Machine Base Lower Group 151 02 01 201 Machine Base Upper Group 151 02 01 700 PART NAME: MACHINE BASE ASSEMBLY PART CODE: 151 02 01 002... -
Page 17: Machine Base Upper Frame
9.1.1. MACHINE BASE UPPER GROUP Part No Part Name Q.ty Description Part Code Coolant Cover Plate Complete 151 02 01 190 Roller Group 151 02 01 300 Bolt 150 06 241 150 06 317 Bolt 150 06 1328 Coolant Pump 150 02 017 Swarf Hamper 151 02 01 180... -
Page 18: Flange Joint Assembly
9.2. FLANGE JOINT ASSEMBLY Part No Part Name Q.ty Description Part Code Spring Connection Plate 151 02 23 112 Angle Indicator 151 02 23 092 Stay Bolt 150 06 168 Bolt 150 06 200 Flange Joınt Moulding 151 02 23 101 PART NAME: FLANGE JOINT ASSEMBLY PART CODE: 151 02 23 001... -
Page 19: Clamp Assembly
9.3. CLAMP ASSEMBLY Part Part Part Name Part Code Part Name Part Code Q.ty Q.ty Bakalite Knob 150 06 1365 150 06 293 151 02 06 666 Plastic Wheel 151 02 11 111 Mile 151 02 06 670 150 06 828 Pressure Arm 151 02 06 685 Stay Bolt... -
Page 20: Bow Assembly
9.4. BOW ASSEMBLY Part Part Part Name Part Code Part Name Part Code Q.ty Q.ty Bolt 150 06 988 Bolt 150 06 042 Switch 150 01 050 Stay Bolt 150 06 563 Bolt 150 06 353 150 06 380 Switch Plate 151 02 11 158 Stay Bolt 150 06 463... -
Page 21: Gearbox Assembly
9.5. REDÜKTÖR GRUBU Part No Part Name Q.ty Description Part Code Gearbox Mile Shim 151 02 08 105 Bolt 150 06 029 Gearbox Side Blade Wheel 151 02 08 101 Bearing 150 06 112 Gearbox With Motor SW 63 90S MOTOR Gearbox Wedge 150 06 763 Wheel Wedge... -
Page 22: Blade Tensioning Assembly
9.6. BLADE TENSIONING ASSEMBLY Part No Part Name Q.ty Description Part Code Wheel Bushing 151 02 11 153 Tensioning Shaft Bushing 151 02 11 116 Plastic Wheel 151 02 11 111 Bolt 150 06 253 Split Pin 150 06 180 Hydromechanic Tension Shaft 151 02 11 106 Wheel... -
Page 23: Bow Lift Cylinder Assembly
9.7. BOW LIFT CYLINDER ASSEMBLY Part No Part Name Q.ty Description Part Code Collet 150 04 756 150 04 755 Capsule 150 04 754 Bolt 150 06 041 Copper Shim 150 06 247 Shim 150 06 235 O-Ring 150 04 639 Fitting 150 04 710 Valve... -
Page 24: Blade Guide Assembly
9.8. BLADE GUIDE ASSEMBLY Part No Part Name Q.ty Description Part Code Fixed Blade Guide Complete 151 02 15 100 Mobile Blade Guide Complete 151 02 15 200 PART NAME: BLADE GUIDE ASSEMBLY PART CODE: 151 02 15 000 9.9. MOBILE BLADE GUIDE COMPLETE... -
Page 25: Fixed Blade Guide Complete
Part No Part Name Q.ty Description Part Code Copper Shim 150 06 359 Locking Arm 151 09 15 700 Left Block Complete 151 03 15 111 Stay Bolt 150 06 256 Pressure Arm Mile 151 09 15 800 Bakalite Knob 150 06 298 Bolt 150 06 200... -
Page 26: Spring Assembly
9.11. SPRING ASSEMBLY Part No Part Name Q.ty Description Part Code Conical Spring 151 02 16 151 150 06 317 Bolt 150 06 891 Tension Shaft 151 02 16 102 PART NAME: SPRING ASSEMBLY PART CODE: 151 02 16 000... -
Page 27: Control Circuit Diagram
CONTROL CIRCUIT DIAGRAM... -
Page 28: Power Circuit Diagram
POWER CIRCUIT DIAGRAM...
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