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Summary of Contents for Global Sources EV-CC48-450-I
- Page 1 LiFePO4 Battery Pack Manual Model：EV-CC48-450-I EV-CC48-450-II EV-CC38-600-I 第 1 页 共 17 页...
- Page 2 LiaoNing Zlion Energy Co., Ltd. Oct 30 ,2020 Contents 1. Important safety instructions -------------------------------------------1 2. Enterprise introduction ---------------------------------------------------2 3. Battery pack index parameters ------------------------------------------3 4. Electrical schematic diagram of battery pack------------------------4 5. Operation and use of battery pack ------------------------------------5 6. Measures to deal with abnormal conditions -------------------------6 7.
- Page 3 I. Important safety instructions In order to ensure safe and correct use, please read this instruction manual carefully before use; Ensure that batteries or battery packs are kept away from dangerous goods or materials, such as corrosive chemicals, dangerous mechanical equipment, high-temperature environments, etc.;...
- Page 4 height,etc.This may cause personal injury or property damage; It is forbidden to short-circuit the positive and negative poles of the battery directly, and avoid any metal or other conductive objects other than the battery pole compression bolts and the conductive tape from contacting the positive and negative poles of the battery.
- Page 5 When the company stores for a long time, please charge the battery with SOC to 80% and store it, and charge the battery once a month (SOC to 80%). II. Battery Pack Specification 2.1 Battery Pack Specification Technical Specification Function EV-CC48-450- EV-CC38-600- EV-CC48-450-I Remark Nominal 51.2V 51.2V 38.4V Voltage Unit Voltage Voltage Range 40V-58.4V...
- Page 6 Cont.Discharge 250A Current Max. Discharge 400A Current Cont. Charge 200A Current Display Battery Display 4.3inch Display Working Status SOC Estimation ＜10% Error Charging Heating Charging 1200w heating power Charging 5-45℃ -20-45℃ 5-45℃ Temperature Discharging -20-55℃ -20-55℃ -20-55℃ Temperature Humidity (RH) No More Than 90% Monthly Working Place Installing Way...
- Page 7 Input Voltage 380VAC L1+L2+L3+N+PE ±15% Input Range 3 Phase 5 Wires Input Wires Working Frequency 50/60Hz ≥93% Effectiveness Rated Output DC Output Output Voltage 20-45V 30-60V CAN Communication adjustable CAN Communication adjustable Output Current 5-200A 10-200A Output Power 12kW Max. Output Power Auxiliary power output ±0.1V voltage...
- Page 8 2.5mm² Grey Ground 2.5mm² Two Color III. Electrical Schematic Diagram 3.1 Battery Pack Electrical Schematic Diagram Electrical schematic diagram of battery pack with heating function Electrical schematic diagram of battery pack without heating function 第 8 页 共 17 页...
- Page 9 3.2 Schematic Diagram of Charger Battery 第 9 页 共 17 页...
- Page 10 IV. Battery Pack Operation 4.1 Battery Pack Output Port Function Description 4.2 Charger output port function description 第 10 页 共 17 页...
- Page 11 4.3. Description of battery pack display 4. 3.1 First Page Refers to the actual power soc of the battery pack. For example, the battery is fully charged at 100% SOC, and the battery is in a dead state at 0% SOC. Generally, when the SOC is lower than 20%, the battery pack is charged in time.
- Page 12 4.4 Description of charger display 4.5 Battery pack operation 4.5.1 Connect the discharge port of the battery pack to the discharge port of the forklift 第 12 页 共 17 页...
- Page 13 Battery pack discharge plug (Anderson 350A) 4.5.2 Press the "switch" when discharging, the switch power light will light up, and the battery pack will start; 4.5.3 After the battery pack is started, various information of the battery pack will be displayed on the battery pack display screen, such as: battery pack voltage, temperature, etc.;...
- Page 14 4. 6.1 Connect the charger to AC380V power supply as required; 4.6.2 Connect the DC output plug of the charger to the charging plug of the battery pack; check whether the "positive and negative" are correctly connected before the connection Battery pack charging plug Charger charging plug (REMA320A)
- Page 15 cleaned up before charging, otherwise it will cause poor contact between the charging gun and the charging socket and cause heat or even fire; • Do not modify or disassemble the charging port and charging equipment, which may cause charging failure and cause a fire; •...
- Page 16 If the battery pack has the following abnormal conditions, immediately take the following measures and contact us. A. If the battery pack starts to smoke or catch fire while in use, stop charging and discharging immediately and leave quickly. The battery pack catches fire during storage, use carbon dioxide or dry powder fire extinguishers for disposal, and bury it in sand or mud.
- Page 17 charging equipment. 6.2 Maintenance operation process: Step 1: Adjust the battery power to ensure the battery SOC between 25% and 40%. Step 2: Stop the vehicle, turn off the power supply, and check all electrical equipment in the vehicle to ensure that it is turned off. Step 3: Disconnect the discharging connector and the charging connector.
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