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Vicpas UniOP eTOP04C-0046 Installation Manual

Universal operator panels
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UniOP
U n i v e r s a l O p e r a t o r P a n e l s
I n s t a l l a t i o n G u i d e
MANUUNIOP22- v.1.09 - 02.2012

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  • Page 1 UniOP U n i v e r s a l O p e r a t o r P a n e l s I n s t a l l a t i o n G u i d e MANUUNIOP22- v.1.09 - 02.2012...
  • Page 2 UniOP Universal Operator Panel Installation Guide Document code MANUUNIOP22 Version 1.09 Date 03.02.2012 The contents of this manual have been checked for correctness and conformance to the described equipment, Nevertheless it is not possible to guarantee the absence of possible discrepancies. The contents of the manual are checked on a regular basis and any necessary corrections are introduced in successive versions.

  • Page 3: Table Of Contents

    Installation Guide Installation Guide Contents Introduction ..................... 1 Product Identification ................2 Technical Specifications ................. 3 Installation ..................... 12 Phisical Dimensions ................12 Connections ..................30 Power Supply and Grounding ............39 PLC Port .................... 40 PC/Printer Port ................... 41 AUX Port ...................
  • Page 4 UniOP...

  • Page 5: Introduction

    Installation Guide Introduction This Installation Guide describes the main features of the UniOP operator panels. The Guide refers to the following models: BKDC-46 Operator interface with color display BKDR-16 Operator interface with LCD display CP01R-04 Operator interface with LCD display CP02R-04 Operator interface with LCD display CP10G-04...

  • Page 6: Product Identification

    UniOP The products have been designed for use in an industrial environment in compliance with the 2004/108/EC EMC Directive. The products have been designed in compliance with: EN 61000-6-4 EN 55011 Class A EN 61000-6-2 EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 The installation of these devices into the residential, commercial and light-industrial...

  • Page 7: Technical Specifications

    Installation Guide Technical Specifications Power supply voltage DC 18 - 30 V Power consumption Back-up battery 3 V 270mA Lithium, not rechargeable, life about 1 year, user replaceable, model: CR2430.Change with same battery or equivalent with the work temperature of UniOP. (for eTOP04C 3V 50mAh Lithium, rechargeable, not user-replaceable, model VL2330) Fuse...
  • Page 8 UniOP Electrostatic discharge immunity test 8 KV (air electrostatic EN 61000-4-2 discharge) 4KV (contact electrostatic discharge) Immunity to conducted disturbances inducted by radiofrequency field 0.15 ÷ 80 MHz, 12 V EN61000-4-6 Voltage dips, short interruptions and voltage variations immunity test Port : AC mains;...
  • Page 9 Installation Guide Model BKDC-46 BKDR-16 CP01R-04 Display 16x40 STN 16x40 LCD 4x20 LCD color Backlight CCFL CCFL Graphics 320x240 320x240 Display dimensions (mm) 121x91 121x91 Diagonal (inches) 5.6” 5.6” User memory 32MB 512KB 512KB User memory expansion up to 1MB up to 1MB Function keys System keys...
  • Page 10 UniOP CP02R-04 CP10G-04 ePAD03 ePAD04 ePAD05 ePAD06 4x20 LCD 4x20 LCD 4x20 LCD 4x20 LCD 4x20 LCD 4x20 LCD 120x32 120x32 120x32 120x32 120x32 70x21 70x21 70x21 70x21 70x21 2.8” 512KB 512KB 512KB 512KB 512KB 512KB up to 1MB up to 1MB 9600-38400 9600-38400 9600-38400...
  • Page 11 Installation Guide Model ePAD33C eTOP03 eTOP04C Display 30x80 TFT monochrome color Backlight CCFL Graphics 640X480 320x240 480x272 Display dimensions (mm) 218X159 77X58 95.4x53.9 Diagonal (inches) 10.4” 3.8“ 4.3“ User memory 32MB 512KB User memory expansion 16MB Function keys System keys Touch screen User LED’s System LED’s...
  • Page 12 UniOP eTOP05 eTOP05EB eTOP06 eTOP06C eTOP20C eTOP33C monochrome monochrome color color color color CCFL CCFL 320x240 320x240 320x240 320x240 640x480 640X480 115x86 115x86 115x86 115x86 154x116 218X159 5.7" 5.7“ 5.7“ 5.7“ 7.5” 10.4” 32MB 32MB 32MB 64MB 64MB 64MB 32MB Up to 64MB Up to 64MB Up to 64MB...
  • Page 13 Installation Guide Model eTOP40C eTOP50C ETT-VGA Display 30x80 TFT color color Backlight CCFL CCFL CCFL Graphics 800X600 1024X768 640x480 Display dimensions (mm) 246x184 304X228 194x146 Diagonal (inches) 12.1” 15” 9.6” User memory 64MB 64MB 512KB User memory expansion Up to 64MB Up to 64MB Function keys System keys...
  • Page 14 UniOP MD02R-04 MKDG-06 MKDR-04 MKDR-05 MKDR-16 4x20 LCD 8x40 LCD 4x40 LCD 4x40 LCD 16x40 LCD CCFL CCFL 240x64 320x240 127x34 121x91 5.2” 5.6” 512KB 512KB 512KB 512KB 512KB 1024KB up to 1MB up to 1MB Up to 1MB 9600-38400 9600-38400 9600-38400 9600-38400...
  • Page 15 Installation Guide Notes : (1) With optional module. (2) Suffix 45: for operator panel which have suffix A6, A7, 45. (3) Suffix 50: for operator panel which have suffix 50.

  • Page 16: Installation

    UniOP Installation UniOP panels are designed to be mounted on the front of some type of enclosure. The bezel height, bezel width and the cut-out dimensions for each panel type are given in the following pages. Note: remove the red BATTERY PROTECTION strip before installation Phisical Dimensions All measurements are given in mm, with tolerance ±0.5.
  • Page 17 Installation Guide CP10G-04 141mm 5.55" 0.2" 128mm 5.04" A = 71mm 2.8” for operator panel which have suffix A6, A7, 45. 75mm 2.9” for operator panel which have suffix 50 Figure 2 - Dimensions...
  • Page 18 UniOP CP01R-04, CP02R-04 138mm 0.31" 5.43" 5.5mm 4x 4.2mm 0.16 " 0.22 " 117mm 4.61 " 128mm 5.04 " Figure 3 - Dimensions...
  • Page 19 Installation Guide BKDR-16 Figure 4 – Dimensions...
  • Page 20 UniOP BKDC-46 275mm 0.16 " 10.82” 262mm 10.31” Figure 5 - Dimensions...
  • Page 21 Installation Guide MKDR-05 311mm 80mm 12.25 " 3.15 " 0.35 " 292mm 11.50 " Figure 6 - Dimensions MKDR-04 311mm 80mm 3.15 " 0.35 " 12.25 " 292mm 11.50 " Figure 7 - Dimensions...
  • Page 22 UniOP ePAD03, ePAD04, ePAD05, ePAD06 149mm 5.86" 1.96" 0.19" 136mm 5.35" Figure 8 - Dimensions...
  • Page 23 Installation Guide eTOP03 149mm 5.86" 2.28" 0.19" 136mm 5.35" Figure 9 - Dimensions...
  • Page 24 UniOP eTOP04C Figure 10 - Dimensions...
  • Page 25 Installation Guide eTOP05 4 mm 0.16” 187 mm 67 mm 2.63” 7.36” 176 mm 6.9” Figure 11 - Dimensions...
  • Page 26 UniOP eTOP05EB, eTOP06, eTOP06C A = 83mm 3.2” for operator panel which have suffix 45. 95mm 3.7” for operator panel which have suffix 50 Figure 12 - Dimensions...
  • Page 27 Installation Guide eTOP20C A = 75mm 2.9” for operator panel which have suffix 45. 85mm 3.3” for operator panel which have suffix 50 Figure 13 - Dimensions...
  • Page 28 UniOP eTOP33C 4 mm 0.16” 287 mm 91 mm 11.29” 3.56” 276 mm 10.86” Figure 14 – Dimensions...
  • Page 29 Installation Guide eTOP40C 4 mm 0.16” 337 mm 91 mm 3.56” 13.26” 326 mm 12.83” Figure 15 - Dimensions...
  • Page 30 UniOP eTOP50C 4 mm 0.16” 392 mm 100 mm 3.95” 15.43” 381 mm 14.99” Figure 16 - Dimensions...
  • Page 31 Installation Guide MKDG-06 220mm 0.2" 8.66" 207mm 8.15" 68mm 2.8” for operator panel which have suffix A6, A7, 45. 80mm 3.1” for operator panel which have suffix 50. Figure 17 - Dimensions...
  • Page 32 UniOP ETT-VGA, MKDR-16 311mm 0.35 " 12.25" 292mm 11.50 " Figure 18 - Dimensions...
  • Page 33 Installation Guide ePAD33C 4 mm 0.16” 311 mm 96 mm 12.25” 3.76” 292 mm 11.5” Figure 19 - Dimensions...

  • Page 34: Connections

    UniOP Connections MD02R-04 Figure 20 - Connectors CP01R-04, CP02R-04 Figure 21 - Connectors...
  • Page 35 Installation Guide CP10G-04 Figure 22 - Connectors BKDR-16 AUX PORT PLC PORT PC/PRINTER PORT EXTERNAL KEYBOARD PORT Figure 23 - Connectors...
  • Page 36 UniOP MKDG-06 Figure 24 - Connectors ePAD03, ePAD04, ePAD05, ePAD06 1. Power 2. Aux Port 3. PLC Port Figure 25 - Connectors...
  • Page 37 Installation Guide eTOP03 1. Power 2. Aux Port 3. PLC Port Figure 26 - Connectors eTOP04C 1. Power 2. Aux Port 3. PLC Port 4. Ethernet Port 3. USB Port (only for Figure 27 - Connectors...
  • Page 38 UniOP eTOP05, eTOP05EB, eTOP06 AUX PORT PLC PORT PC PRINTER Figure 28 - Connectors eTOP06C, eTOP20C, eTOP33C, eTOP40C, eTOP50C 1. Power 2. Aux Port 3. PLC Port 4. PC/Printer Port 5. Ethernet Port 6. USB Port (only for Figure 29 - Connectors...
  • Page 39 Installation Guide MKDR-05 AUX PORT PLC PORT PC/PRINTER PORT EXTERNAL KEYBOARD PORT Figure 30 - Connectors MKDR-04 AUX PORT PLC PORT PC/PRINTER PORT EXTERNAL KEYBOARD PORT Figure 31 - Connectors...
  • Page 40 UniOP BKDC-46 AUX PORT PLC PORT PC PRINTER Figure 32 - Connectors...
  • Page 41 Installation Guide ETT-VGA, MKDR-16 AUX PORT PLC PORT PC/PRINTER PORT EXTERNAL KEYBOARD PORT Figure 33 - Connectors...
  • Page 42 UniOP ePAD33C AUX PORT PLC PORT PC PRINTER Figure 34 - Connectors...

  • Page 43: Power Supply And Grounding

    Installation Guide Power Supply and Grounding The power supply terminal block is shown in the figure below. The terminal block is included with the panel. Figure 35 - Power supply terminal block Note: ensure that the power supply has enough power capacity for the operation of the equipment.

  • Page 44: Plc Port

    UniOP Figure 36 - Power supply All the electronic devices in the control system must be properly grounded. Grounding must be performed according to applicable regulations. PLC Port The PLC Port is used to communicate with the PLC or with another type of controller;...

  • Page 45: Pc/Printer Port

    Installation Guide Pin Description Frame Ground +5 V output (Max 100mA) CHA- CHB- TX+ 20 mA TX- 20 mA RX+ 20 mA RX- 20 mA CHA+ CHB+ Figure 37 - PLC Port connector and pin assignment The communication cable must be chosen for the type of device being connected. PC/Printer Port The function of the PC/Printer Port depends on the mode of operation of the panel.
  • Page 46 UniOP Pin Description Frame Ground +5 V output (max 100mA) Reserved Reserved Reserved Reserved Reserved Reserved Reserved Reserved Figure 38 - PC/Printer Port connector and pin assignment Use cable CA2 to connect the panel to a PC for programming. The diagram is shown in the figure below.

  • Page 47: Aux Port

    Installation Guide Figure 39 - Programming cable CA2 Figure 40 - Programming cable CA114 When the panel is in Operation Mode and is not as a UniNET Server, you can attach a serial printer to the PC/Printer Port. The communication parameters for the printer are defined by the application program (project file) Note: the communication cable to the printer depends on the communication interface of the printer.
  • Page 48 UniOP The procedure to mount the communication modules is the following: 1) turn off the unit 2) partially unscrew with a screwdriver the 2 screws holding the rear cover. The screws are labelled ‘A’ in Figure 44 3) remove the cover (for eTOP05/05EB/06/06C/20C/33C/40C/50C and ePAD33C lever with screwdriver on the slot on the cover’s side).

  • Page 49: Ethernet Port

    Installation Guide Ethernet Port Pin Description TX OUT + TX OUT - RX OUT + RX OUT - Models without the PC/Printer Port Some UniOP models, see Table 1, do not have the PC/Printer Port. The PLC Port will be referred to as the PLC/PC Port, and will be used as a programming port when the panel is in Configuration Mode.

  • Page 50: Battery Replacement

    UniOP Battery Replacement Some models require the use of the lithium battery for data back-up. The following information is maintained by the battery: • hardware real-time clock (date and time) • event list • recipe data UniOP panels signal the battery status in more than one way: •...

  • Page 51: Removing The Legends

    Installation Guide 1) turn off the power to the panel 2) use a screwdriver to loose the four screws securing the block composed by the two metal units 3) remove the block 4) remove the battery 5) replace the battery with a new one Note:CAUTION! Danger of explosion if battery is incorrectly replaced .Replace only with the same or equivalent type recommended by the manufacturer.Dispose of used batteries according to the manufaturer’s...

  • Page 52: Dedicated Led's

    UniOP Dedicated LED’s The table below shows the name and the symbol (when available) of the LED’s dedicated to special functions which may be available in the UniOP operator panels. Name/symbol Color Status Meaning FAULT/FLT No hardware problem detected; battery OK BLINK Battery low Hardware fault...

  • Page 53: Usage And Safety Guidelines

    Installation Guide Usage and Safety Guidelines Applicable Regulations Regulations and recommendations have been issued in Europe covering the main safety-related issues in control systems which include operator interfaces. EN 60204-1 lists some important guidelines applicable when using operator interfaces. 9.2.4 Suspension of safeguards 9.2.5.3 Stop...
  • Page 54 UniOP In order to meet the front panel protection classifications, proper installation procedure must be followed: • the borders of the cutout must be flat • screw up each fixing screw until the plastic bezel corner get in contact with the panel.
  • Page 55 Installation Guide Applying the two linear gaskets: Thin strip: • The gasket should be applied around the cutout prepared for the panel The gasket should be applied starting from the middle of the lower side being • careful not to place it under tension The two ends of the gasket should meet without overlap •...

  • Page 56: Installation Procedures

    UniOP Installation Procedures Place the four fixing brackets on the longer side near the corners, as shown in figure (Figure 48). Screw each fixing screw until the plastic or aluminium bezel corner get in contact with the panel. FIXING BRACKET Figure 45 –...

  • Page 57: Handling The Memory Cards

    Installation Guide Cleaning Faceplates The equipment must be cleaned only with a soft cloth and neutral soap product. Do not use solvents. Handling the Memory Cards The SSFDC memory cards used in some of the UniOP operator panels need to be handled with care when replaced in the memory slot of the panel.

  • Page 58: Getting Started

    UniOP In case the memory card needs to be removed from the slot and carried around, it has to be kept in a special antistatic protective case. Getting Started UniOP panels must be programmed with the programming package Designer. To program a panel you will have to connect the panel to a personal computer running Designer software package;...

  • Page 59: Command Summary

    Installation Guide Command Summary The chapter describes the keyboard commands recognized by UniOP panels. Commands are classified according to the operating modes of the unit. Note: The standard command assignment is described in this chapter. All the commands, except those defined for Configuration Mode, can be charged, deleted and/or extended using the Keyboard Macro Editor facility of the programming software.
  • Page 60 UniOP Configuration Mode ENTER shows the type and version of the communication driver stored in the unit (if any) ENTER 2 s returns to Operation Mode if a valid communication driver and a valid project are stored in the unit (the key must be pressed for 2 seconds) Operation Mode scroll page up...
  • Page 61 Installation Guide Data Entry Mode When in Data Entry Mode the meaning of the keys changes depending on wheter a field has been selected for Data Entry or not. A field is selscted when The Data Entry procedure has been started on that field. If not field has already been selected for Data Entry, the key assignment is shown in the table below.
  • Page 62 UniOP Password Entry Mode increment digit decrement digit next digit numeric password entry 0÷9 ENTER confirm password and return to Page Mode CLEAR cancel entry and return to Page Mode end entry and return to Page Mode Time and Date Set Mode increment field value decrement field value ENTER...

  • Page 63: Troubleshooting

    Installation Guide Troubleshooting In the case it might be impossible to switch the operator panel to Configuration Mode due to problems in the start-up phase, follow the procedure described below: Switch off the unit Press and hold any 3 keys Turn on the unit and hold the keys pressed until Configuration Mode will be shown on the screen.

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