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MQ Multiquip Mikasa MTX60SF Operation And Parts Manual

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OPERATION AND PARTS MANUAL
SERIES
MODEL MTX60SF
TAMPING RAMMER
(ROBIN ER120D45010 GASOLINE ENGINE)
Revision #0 (09/15/16)
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

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  • Page 1 OPERATION AND PARTS MANUAL SERIES MODEL MTX60SF TAMPING RAMMER (ROBIN ER120D45010 GASOLINE ENGINE) Revision #0 (09/15/16) To find the latest revision of this publication, visit our website at: www.multiquip.com THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

  • Page 2: Proposition 65 Warning

    PROPOSITION 65 WARNING PAGE 2 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 3 NOTES MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16) — PAGE 3...

  • Page 4: Table Of Contents

    TABLE OF CONTENTS MTX60SF Rammer ROBIN ER120D45010 ENGINE Crankcase Assy..........40-41 Proposition 65 Warning ........... 2 Crankshaft, Piston Assy........42-43 Table Of Contents ............ 4 Intake, Exhaust Assy........44-45 Parts Ordering Procedures ........5 Governor, Operation Assy........46-47 Safety Information ..........

  • Page 5: Parts Ordering Procedures

    PARTS ORDERING PROCEDURES Ordering parts has never been easier! Choose from three easy options: Effective: January 1 , 2006 Order via Internet (Dealers Only) Best Deal! If you have an MQ Account, to obtain a Username Order parts on-line using Multiquip’s SmartEquip website! and Password, E-mail us at: parts@multiquip.

  • Page 6: Safety Information

    SAFETY INFORMATION Do not operate or service the equipment before reading Potential hazards associated with the operation of this the entire manual. Safety precautions should be followed equipment will be referenced with hazard symbols which at all times when operating this equipment. may appear throughout this manual in conjunction with Failure to read and understand the safety safety messages.
  • Page 7 SAFETY INFORMATION GENERAL SAFETY „ ALWAYS know the location of the nearest phone or keep a phone on the job site. Also, know the phone numbers of CAUTION the nearest ambulance, doctor and fi re department. This information will be invaluable in the case of an emergency. „...
  • Page 8 SAFETY INFORMATION ENGINE SAFETY FUEL SAFETY DANGER DANGER „ The engine fuel exhaust gases contain poisonous carbon „ DO NOT add fuel to equipment if it is placed inside truck monoxide. This gas is colorless and odorless, and can bed with plastic liner. Possibility exists of explosion or cause death if inhaled.
  • Page 9 SAFETY INFORMATION TRANSPORTING SAFETY CAUTION „ NEVER allow any person or animal to stand underneath the equipment while lifting. NOTICE „ Before lifting, make sure that the equipment parts (hook and vibration insulator) are not damaged and screws are not loose or missing. „...

  • Page 10: Specifications

    SPECIFICATIONS Table 1. Rammer Specifications Overall Height 40.4 in. (1025 mm) Overall Width 13.8 in. (350 mm) Over Length 28.1 in. (713 mm) Shoe Size (W x L) 10.4 x 13.4 in. (265 x 340 mm) Fuel Tank Capacity 2.7 qt. (2.5 liters) Lubrication Oil Capacity 0.69 qt.

  • Page 11: General Information

    GENERAL INFORMATION The Multiquip MTX60SF tamping rammer is a powerful CAUTION compacting tool capable of applying a tremendous force Before starting operation check the lifting in consecutive impacts to a soil surface. Its applications handle to: include soil compacting for road, embankments and reservoirs as well as backfilling for gas pipelines, water pipelines and cable installation work.

  • Page 12: Components

    COMPONENTS Figure 1. MTX60SF Rammer Figure 1 shows the location of the controls and components 8. Foot — Laminated wood with tempered steel plate for superior shock absorption. for the MTX60SF Tamping Rammer. The functions of each control is described below: 9.

  • Page 13: Basic Engine

    BASIC ENGINE BASIC ENGINE Figure 2. Robin ER120D45010 Engine Figure 2. Robin ER120D45010 Engine 5. Dipstick/Oil Filler Cap — Remove this cap to The engine (Figure 2) must be checked for proper lubri- The engine (Figure 2) must be checked for proper lubri- 5.

  • Page 14: Inspection

    INSPECTION It is extremely important that this section be read carefully OIL LEVEL before attempting to operate the rammer. DO NOT use DIPSTICK your rammer until this section is thoroughly understood. CRANKCASE AND SPRING CYLINDER OIL BATH This unit uses an oil bath lubrication system. Perform the following: 1.

  • Page 15: Operation

    OPERATION 3. Grip the starter rope handle (Figure 8) and pull it until CAUTION you feel a slight resistance. Then pull sharply and OPERATION Failure to understand the operation of the Tamping quickly. Return the handle to the starter case before Rammer could result in severe damage to the unit or releasing.
  • Page 16 OPERATION OPERATION STOPPING THE ENGINE 1. Move throttle lever quickly from the START to IDLE 1. To start the rammer tamping action, move the throttle lever (Figure 9) quickly from IDLE to the START ( position (Figure 6) and run the engine for three minutes position.

  • Page 17: Maintenance

    MAINTENANCE MAINTENANCE DAILY EVERY 6 MONTHS EVERY 6 MONTHS DAILY „ Thoroughly remove dirt and oil from the engine and „ Clean the inside of the fuel tank with solvent. Clean the inside of the fuel tank with solvent. Thoroughly remove dirt and oil from the engine and control area.

  • Page 18: Troubleshooting

    TROUBLESHOOTING Troubleshooting (Engine) Symptom Possible Problem Solution Combo lever in incorrect position? Make sure combo lever is in start position. Spark plug bridging? Check gap, insulation or replace spark plug. Carbon deposit on spark plug? Clean or replace spark plug. Short circuit due to defi cient spark plug Check spark plug insulation, replace if worn.
  • Page 19 TROUBLESHOOTING Troubleshooting (Engine) - continued Symptom Possible Problem Solution Air cleaner dirty? Clean or replace air cleaner. Improper level in carburetor? Check fl oat adjustment, rebuild carburetor. Weak in power, compression is proper and does not misfi re. Defective spark plug? Clean or replace spark plug.
  • Page 20 TROUBLESHOOTING Troubleshooting (Rammer) Symptom Possible Problem Solution Operating speed of throttle lever is Set throttle lever to correct position. incorrectly set? Oil in excess? Drain excess oil. Bring to correct level. Clutch slips? Replace or adjust clutch. Engine runs but rammer jumps erratically or not at all.
  • Page 21 NOTES MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16) — PAGE 21...

  • Page 22: Explanation Of Code In Remarks Column

    EXPLANATION OF CODE IN REMARKS COLUMN QTY. Column The following section explains the different symbols and remarks used in the Parts section of this manual. Use the Numbers Used — Item quantity can be indicated by a help numbers found on the back page of the manual if there number, a blank entry, or A/R.

  • Page 23: Suggested Spare Parts

    SUGGESTED SPARE PARTS MTX60SF TAMPING RAMMER WITH ROBIN ER120D45010 ENGINE 1 to 3 units Qty. Description 1....956100062 ....THROTTLE WIRE 3....366010070 ....PRIMARY ELEMENT, AIR CLEANER 3....366010080 ....SECONDARY ELEMENT, AIR CLEANER 1....366350460 ....CAP, FUEL TANK WITH STRAP 2....26365012A3 ..FILTER, IN-LINE FUEL 3....0650140860 ..SPARK PLUG 1....954406010 ....STRAINER, #110 FUEL TANK 1....21E5011008 ..ROPE, RECOIL STARTER 1....956200110 ....COMBINATION LEVER...
  • Page 24 NAMEPLATES AND DECALS NAMEPLATE AND DECALS NAME PLATE AND DECALS ASSY. WARNING Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies Gasoline Only ( < = E10) for laws or regulations relating to fire prevention Essence Uniquement...

  • Page 25: Nameplates And Decals

    NAMEPLATES AND DECALS PART NO. PART NAME QTY. REMARKS 920900040 DECAL, SET ............1....INCLUDES ITEMS W/# 920215440 OPERATION DECAL AIR CLEANER DECAL ........1....NPA-1246 LEVER OPERATION DECAL MAX SPEED DECAL 4100 MACHINE STOP DECAL EC NOISE REQ. DECAL LWA107 0732004430 CHOKE OPERATION DECAL ......1....REPLACES P/N 920212840 920212540 QUICK MANUAL SERIAL PLATE NO.

  • Page 26: Crankcase And Engine Assy

    CRANKCASE AND ENGINE ASSY PAGE 26 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 27 CRANKCASE AND ENGINE ASSY PART NO. PART NAME QTY. REMARKS 368910010 CRANKCASE CP..........1....INCLUDES ITEM W/@ REPLACES P/N 368119170 009120204 STUD BOLT 10X50X21T/21S 041006007 BEARING 368347410 PINION DRUM 060404010 OIL SEAL 080200350 STOP RING 080100620 STOP RING 042506203 BEARING ............1....REPLACES P/N 040006203 040006305 BEARING 080100620...
  • Page 28 CRANKCASE AND ENGINE ASSY PAGE 28 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 29 CRANKCASE AND ENGINE ASSY PART NO. PART NAME QTY. REMARKS 366460150 SIDE SEALING FORM 42-1 001220851 BOLT 8X55 T 42-2 030208200 WASHER, LOCK M8 42-3 0401450080 WASHER, FLAT M8 ...........2....REPLACES P/N 031108160 43-1 011008015 BOLT 8X15 H .............2....REPLACES P/N 001210815 43-2 030208200 WASHER, LOCK M8...

  • Page 30: Guide Cylinder Assy

    GUIDE CYLINDER ASSY PAGE 30 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 31 GUIDE CYLINDER ASSY PART NO. PART NAME QTY. REMARKS 368461210 PISTON PIN 368459920 PISTON PIN PLUG 368347290 PISTON ROD 368461160 PISTON END 001121230 BOLT 12X30 T 030212300 WASHER, LOCK M12 952404790 WASHER 368461260 STOPPER, LOWER 368461200 STOPPER, BOTTOM 368461270 SPRING, MAIN 368347281 SPRING, CYLINDER .........1....REPLACES P/N 368347280 368217710...

  • Page 32: Foot Assy

    FOOT ASSY PAGE 32 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 33 FOOT ASSY PART NO. PART NAME QTY. REMARKS 362910150 FOOT ASSY. 021112140 NYLON NUT M12 ..........4....REPLACES P/N 022711214 030212300 WASHER, LOCK M12 009110034 SQUARE NECK BOLT 12X65 009110035 SQUARE NECK BOLT 12X95 363343390 HANDLEBAR GRIP (FOOT) MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16) — PAGE 33...

  • Page 34: Fuel Tank And Handle Assy

    FUEL TANK AND HANDLE ASSY PAGE 34 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 35 FUEL TANK AND HANDLE ASSY PART NO. PART NAME QTY. REMARKS 368347630 SHOCK ABSORBER W/PIN 014210020 SOCKET HEAD BOLT 10X20 T ......4....REPLACES P/N 001521020 033121009 TOOTHED LOCK WASHER B M10 368119572 HANDLE ............1....REPLACES P/N 368119570 001211020 BOLT 10X20 H 030210250 WASHER, LOCK M10 939010270 STOPPER, RUBBER...
  • Page 36 FUEL TANK AND HANDLE ASSY. (CONTINUED) PAGE 36 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 37 FUEL TANK AND HANDLE ASSY. (CONTINUED) PART NO. PART NAME QTY. REMARKS 959028621 FUEL HOSE 9.5X50/EVP H950024085008 HOSE BAND ............1....REPLACES P/N 954407060 959028622 FUEL HOSE 9.5X270/EVP 954002941 JOINT, HOSE 952408480 WASHER 9X28X9 H950024085008 HOSE BAND ............3....REPLACES P/N 954407060 954408170 HOSE CLIP 959028321 FUEL HOSE 6X180/EVP 959021825...

  • Page 38: Combination Lever Assy

    COMBINATION LEVER ASSY PAGE 38 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 39 COMBINATION LEVER ASSY PART NO. PART NAME QTY. REMARKS 366900032 COMB. LEVER W/THROTTLE WIRE ....1....INCLUDES ITEMS W/$ 956200110 COMB. LEVER W/OUT THROTTLE WIRE ..1....INCLUDES ITEMS W/# 366349430 FUEL COCK 366010310 LEVER 366010190 SLIDER 366010200 END CAP 366010210 WIRE CAP 366010220 BOLT AND WASHER SET 020408050 NUT M8...

  • Page 40: Crankcase Assy

    ROBIN ER120D45010 ENGINE — CRANKCASE ASSY. PAGE 40 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 41 ROBIN ER120D45010 ENGINE — CRANKCASE ASSY. PART NO. PART NAME QTY. REMARKS 21E10101M1 CRANKCASE CP ..........1....INCLUDES ITEMS W/# 2771601001 STEM SEAL 0440200070 OIL SEAL X600200200 BALL BEARING 0310060020 DOWEL PIN X105080550 STUD 0105060280 STUD X440080010 OIL SEAL 0110080150 FLANGE BOLT X403140010 PLUG X211080050...

  • Page 42: Crankshaft, Piston Assy

    ROBIN ER120D45010 ENG. — CRANKSHAFT, PISTON ASSY. PAGE 42 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 43 ROBIN ER120D45010 ENG. — CRANKSHAFT, PISTON ASSY. PART NO. PART NAME QTY. REMARKS 21E20202M1 CRANKSHAFT CP X230220100 SPACER X230220110 SPACER X230220120 SPACER 0180140020 FLANGE NUT 0053203101 WOODRUFF KEY 21E22501K0 CONNECTING ROD ASSY........1....INCLUDES ITEMS W/# 320# 20F2300103 CONNECTING ROD BOLT 350%$@ 21E23301H3 PISTON PIN 360%...

  • Page 44: Intake, Exhaust Assy

    ROBIN ER120D45010 ENGINE — INTAKE, EXHAUST ASSY. PAGE 44 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 45 ROBIN ER120D45010 ENGINE — INTAKE, EXHAUST ASSY. PART NO. PART NAME QTY. REMARKS 21E31601S1 CAM PULLEY CP 21E35101J1 PIN (CAM PULLEY) CP ........1....INCLUDES ITEMS W/# 0240060030 O-RING 2793360103 VALVE SPRING 2693370103 SPRING RETAINER 27633401H3 INTAKE VALVE 27633501H3 EXHAUST VALVE 13210KA031 COLLET VALVE 21E3560103 TIMING BELT...

  • Page 46: Governor, Operation Assy

    ROBIN ER120D45010 ENGINE — GOVERNOR, OPERATION ASSY. PAGE 46 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 47 ROBIN ER120D45010 ENGINE — GOVERNOR, OPERATION ASSY. PART NO. PART NAME QTY. REMARKS 21E42301H3 GOVERNOR LEVER 21E42201J3 GOVERNOR SHAFT 0031008000 WASHER ............1....REPLACES P/N 0031108000 21E42701J1 GOVERNOR ROD CP 2844560103 LINKAGE BUSHING 21E4280113 ROD SPRING 0031306000 CLIP 0011406300 BOLT AND WASHER ASSY. 0186060020 21E4250113 GOVERNOR SPRING...

  • Page 48: Cooling Assy

    ROBIN ER120D45010 ENGINE — COOLING ASSY. PAGE 48 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 49 ROBIN ER120D45010 ENGINE — COOLING ASSY. PART NO. PART NAME QTY. REMARKS 920100240 DECAL, M-MARK X130060340 BOLT AND WASHER ASSY. 21E52601H3 CYLINDER BAFFLE 957010600800 FLANGE BOLT ...........3....REPLACES P/N 0110060010 2067550101 CLAMP CP MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16) — PAGE 49...

  • Page 50: Starting Assy

    ROBIN ER120D45010 ENGINE — STARTING ASSY. PAGE 50 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 51 ROBIN ER120D45010 ENGINE — STARTING ASSY. PART NO. PART NAME QTY. REMARKS 21E50201M0 RECOIL STARTER ASSY........1....INCLUDES ITEMS W/# 211# 2745011508 SPIRAL SPRING 212# 21ES022018 REEL 213# 21E5011008 STARTER ROPE 214# 20F5010018 STARTER KNOB 215# 20F5022508 RATCHET 216# 2745013108 FRICTION SPRING 217# 2275013508 RETURN SPRING...
  • Page 52 ROBIN ER120D45010 ENGINE — CARBURETOR ASSY. PAGE 52 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)

  • Page 53: Carburetor Assy

    ROBIN ER120D45010 ENGINE — CARBURETOR ASSY. PART NO. PART NAME QTY. REMARKS 21E62302H0 CARBURETOR ASSY........1....INCLUDES ITEMS W/# 211# 2526253508 THROTTLE VALVE 212# 2376245108 SCREW 213# 2366252808 CHOKE VALVE 215# 21E6242008 PILOT JET 217# 2096244508 SPRING 218# 2936252008 CHOKE SHAFT 221# 1616253008 SHAFT ASSY.

  • Page 54: Electric Device Assy

    ROBIN ER120D45010 ENGINE — ELECTRIC DEVICE ASSY. PAGE 54 — MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16)
  • Page 55 ROBIN ER120D45010 ENGINE — ELECTRIC DEVICE ASSY. PART NO. PART NAME QTY. REMARKS 21E79230J1 FLY WHEEL CP 21E79430J1 IGNITION COIL CP 20F1406250 BOLT AND WASHER ASSY. X131040130 SCREW AND WASHER ASSY. 21E76501H3 PLATE 0563000100 WIRE BAND 0650140860 SPARK PLUG 21E75001J3 SPARK PLUG RUBBER CAP MTX60SF RAMMER •...

  • Page 56: Terms And Conditions Of Sale - Parts

    TERMS AND CONDITIONS OF SALE — PARTS PAYMENT TERMS Parts must be in new and resalable Multiquip reserves the right to quote and condition, in the original Multiquip sell direct to Government agencies, and to Terms of payment for parts are net 30 days. package (if any), and with Multiquip part Original Equipment Manufacturer accounts numbers clearly marked.
  • Page 57 NOTES MTX60SF RAMMER • OPERATION AND PARTS MANUAL — REV. #0 (09/15/16) — PAGE 57...
  • Page 58 OPERATION AND PARTS MANUAL HERE’S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON-HAND WHEN CALLING UNITED STATES Multiquip Corporate Offi ce MQ Parts Department 18910 Wilmington Ave. Tel. (800) 421-1244 800-427-1244 Fax: 800-672-7877 Carson, CA 90746 Fax (310) 537-3927 310-537-3700 Contact : mq@multiquip.com...

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