PCE Health and Fitness LFeLi-4810 User Manual

Integrated lithium-ion battery pack for telecom & solar

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Integrated Lithium-ion Battery Pack for
Telecom & Solar
User Manual
Version:V2.7
Released Date:2020-03-16
p c e p o w e r . c o m

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Summary of Contents for PCE Health and Fitness LFeLi-4810

  • Page 1 Integrated Lithium-ion Battery Pack for Telecom & Solar User Manual Version:V2.7 Released Date:2020-03-16 p c e p o w e r . c o m...
  • Page 2: Foreword

    Lithium-ion Battery Pack For Telecom & Solar User Manual FOREWORD FOREWORD Overview This manual describes the installation, history recording and parameter settings etc. Please keep the manual in safety for more information. Readers This document provides technical details regarding the tools and infrastructure used by the following users: Sales engineer Technical support engineer...
  • Page 3 Lithium-ion Battery Pack For Telecom & Solar User Manual FOREWORD Used as a warning of potential dangers, if ignore this information, it may result in equipment broken, data lost, equipment performance decrease and other unpredictable result. represents the supplement information of main text to emphasize or replenish.
  • Page 4: Table Of Contents

    Lithium-ion Battery Pack For Telecom & Solar User Manual DIRECTORY DIRECTORY FOREWORD ............................ ii DIRECTORY ............................ iv 1 OVERVIEW ............................ 6 1.1 Product specification .............................. 6 1.2 Product profiles................................ 6 1.3 Product structure ..............................7 2 ILLUSTRATION ..........................8 2.1 Explanation of the structure ..........................8 2.2 Panel description ..............................
  • Page 5: Directory

    Lithium-ion Battery Pack For Telecom & Solar User Manual DIRECTORY 4.2 Battery maintenance............................. 24 4.3 Treatment for malfunctions ..........................24 5 SPECIFICATIONS ........................29 5.1 Technical specifications............................29 5.2 The main performance index of the battery ....................32 6 ENVIRONMENT PROTECTION ..................... 33 6.1 Environmental Label .............................
  • Page 6: Overview

    Lithium-ion Battery Pack For Telecom & Solar 1 OVERVIEW User Manual OVERVIEW 1.1 Product specification The model of integrated lithium Ion battery (hereafter referred to as lithium battery or PACK) for Telecom is shown in figure 1-1. Figure1-1 The explanation of the product specification ①...
  • Page 7: Product Structure

    Lithium-ion Battery Pack For Telecom & Solar 1 OVERVIEW User Manual 1.3 Product structure The appearance of the lithium battery pack is shown in figure 1-2, for interface description; please refer to the 2.2 panel description". Figure1-2 Product picture All Right Reserved p c e p o w e r .
  • Page 8: Illustration

    Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual ILLUSTRATION 2.1 Explanation of the structure The structure of Lithium Ion battery pack as shown in figure 2-1. Figure2-1 Product structure 1 Handle 2SOC (capacity light) 4RUN 3ALM(alarm) 5ADD 6RS232 7RS485 8RESET...
  • Page 9 Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual Figure2-2 Module panel description Battery Output Using 4 pin terminal pins, the front of the terminal from left to right is defined as battery+, Battery-, Battery+, battery-, which is connected with the power transmission line for charging and discharging.
  • Page 10 Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual Table2-2 The explanation of “RUN” and “ALM” Function Mark Color Flashing frequency Indication Running Green No light Not working Slow Flash(about 3 secs) Standby state Fast flash Working state Alarm No light Normal...
  • Page 11 Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual RS232 The system uses RS-232 series load data for Telecom, transferring data including: system parameters, system status and alarm information. Telecom RS-232 generally uses 1200bps. Connected with a high-end computer, only when the dip switch is set to Pack (Master Pack) mode, the RS-232 Telecom module is effective.
  • Page 12: Menu Operation Instructions

    Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual RESET Press RST key for 3 seconds, then start the device, press the RST key for 3 seconds again, then shut down the device. When the system is running, should there be an exception, use this button to reset the system (press / release) to ensure the stability of the system.
  • Page 13: The Working Principle

    Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual Page down Return, launch Operation procedures Press once, the LCD display screen light up, then the welcome interface will be shown. Followed by the prompt and then click once to enter the main menu bar. Scroll page up and page down ,Enter the Menu screen, when the arrow...
  • Page 14: The Product Features

    Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual the user can observe the operation status of the battery in each group through the display screen. A single module has a 48V (10~100) Ah, with a large capacity, can be used in accordance with user requirements arbitrary combination.
  • Page 15 Lithium-ion Battery Pack For Telecom & Solar 2 ILLUSTRATION User Manual The function of "four remote" (telemetry, remote signaling, remote regulating and remote control), can be connected by computer with remote control center. It is environmentally-friendly. Telemetry: voltage, current, temperature, SOC, SOH (optional), etc. tele-signaling state of charge and discharge, overcharge / overcurrent, under voltage overcurrent alarm / alarm, environment / battery /PCBA/ battery temperature alarm, low environmental temperature alarm, battery capacity is too low, the battery temperature /...
  • Page 16: Installation Guide

    Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual INSTALLATION GUIDE 3.1 Installation precaution notes Comply with local laws and regulations When operating the equipment, make certain to comply with local laws and regulations. Personnel requirements Technicians who are responsible for installation and maintenance are required to undertake strict training.
  • Page 17 Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual Lithium battery packs cannot be placed in or near garbage disposals, or accidentally dropped or placed in smaller disposal units, as their interaction with metals is likely to cause short circuits and endanger the system and personal safety.
  • Page 18: Installation Preparation

    Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual Do not install in the working environment with metal conduction type dust. Do not put anything containing corrosive gases. Do not put anything in the dust concentrated areas. Do not place any items on the top of lithium-ion battery pack.
  • Page 19: Installation Tools

    Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual accessories and order contracts should be recorded and local branches or offices of our company should be contacted immediately. The site needs to be tidied and inspected once again to make sure the audit documents are in order for the audit.
  • Page 20: Installation And Wiring

    Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual Table3-3 Electrical installation tools The appearance of the tools, parameters, and names Insulated gloves Power cable crimpi Wire stripping pliers Electrical tape ng plier Table3-4 Measuring Tools The appearance of the tools, parameters, and names Clamp the flow tab 3.3 Installation and wiring 3.3.1 Single installation...
  • Page 21 Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual For parallel sets of batteries no more than 8 groups, as shown in figure 3-3. Figure3-3 Sketch map of parallel Installation Before the parallel installation, setting the battery to the limited charging mode is very important.
  • Page 22 Lithium-ion Battery Pack For Telecom & Solar 3 INSTALLATION GUIDE User Manual 3.3.3 supply Switch power parameter setting After installation, test whether there is a short-circuit phenomenon, if not, you can directly on the electricity. Switch power supply module parameters should be set according to the following table: Table3-5 Switch power supply parameter setting Item...
  • Page 23: Maintenance

    Lithium-ion Battery Pack For Telecom & Solar 4 MAINTENANCE User Manual MAINTENANCE In order to ensure the lithium-ion battery pack achieves the longest life cycle, the maintenance technician should carry out regular inspections and maintenance care. The maintenance records should be complete and routine, so that subsequent verif ication of management parameters of the battery pack can be tracked.
  • Page 24: Battery Maintenance

    Lithium-ion Battery Pack For Telecom & Solar 4 MAINTENANCE User Manual 4.2 Battery maintenance Table4-2 Contents of battery maintenance Frequency Items Solutions Monthly Operating Stay away from heat source and avoid direct sunlight. environment If there is any breakage, leakage or deformation, Visual Isolate the problematic battery pack, take a photog inspection...
  • Page 25 Lithium-ion Battery Pack For Telecom & Solar 4 MAINTENANCE User Manual Figure4-1 Table of Battery maintenance Step 1 Check the LED lights to determine which part may fail. Step 2 Check the information about failure in the monitor module. Step 3Classify the information (DC, AC, modules, batteries, control, etc.). Step 4 Find the problem according the information.
  • Page 26 Lithium-ion Battery Pack For Telecom & Solar 4 MAINTENANCE User Manual Faulty reasons and handling methods Table 4-3 lists of most frequently failures and solutions. Table4-3 Checklist Failure Possible reasons Solutions modes DC over-voltage Check if the DC over-voltage alarm point Overvoltage alarm set (default value is 58.5V) is reasonable.
  • Page 27 Lithium-ion Battery Pack For Telecom & Solar 4 MAINTENANCE User Manual Failure Possible reasons Solutions modes Ambient Temperature Check if the ambient temperature alarm temperature alarm parameter value (default 50 ℃) is reasonable. If is too high setting is not, adjust it according to the actual unreasonable.
  • Page 28 Lithium-ion Battery Pack For Telecom & Solar 4 MAINTENANCE User Manual Failure Possible reasons Solutions modes Battery Battery Check if the battery temperature is too temperature temperature is low (default: 0 ℃). If it is not reasonable, is too low too low alarm set adjust the battery temperature according unreasonable.
  • Page 29: Specifications

    5-3, table 5-4. Table5-1 Technical data of single module charging Model Voltage(V) Capacity Limited Charging current (A) charging 16cell/15cell (Ah) Standard Largest voltage(V) value value 16cell/15cell LFeLi-4810 51.2/48 57.6/54 LFeLi-4820 51.2/48 57.6/54 LFeLi-4830 51.2/48 57.6/54 LFeLi-4840 51.2/48 57.6/54 LFeLi-4850 51.2/48 57.6/54 LFeLi-4860 51.2/48...
  • Page 30 Subject to revisions without prior notice. Table5-2 A single module technology parameter Model Voltages (V) Capacity Limited Discharging current (A) discharge 16cell/15cell (Ah) Standard Biggest voltage(V) value value 16cell/15cell LFeLi-4810 51.2/48 43.2/40.5 LFeLi-4820 51.2/48 43.2/40.5 LFeLi-4830 51.2/48 43.2/40.5 LFeLi-4840 51.2/48 43.2/40.5 LFeLi-4850 51.2/48 43.2/40.5 LFeLi-4860 51.2/48...
  • Page 31 Lithium-ion Battery Pack For Telecom & Solar 5 SPECIFICATIONS User Manual Table5-3 Multi group of parallel charging parameters Voltage Capacity Limited charging voltage(V) Recomm Notes (Ah) smallest typical biggest current value value value 53.5 54.4 57.6 2 parallels 53.5 54.4 57.6 3 parallels 53.5...
  • Page 32: The Main Performance Index Of The Battery

    Lithium-ion Battery Pack For Telecom & Solar 5 SPECIFICATIONS User Manual 5.2 The main performance index of the battery For lithium battery of 48V series module, the electrical performance as shown in table 5-5. Table5-5 Electrical performance Items for test Testing methods Requirements 0.1C...
  • Page 33: Environment Protection

    Lithium-ion Battery Pack For Telecom & Solar 6 ENVIRONMENT PROTECTION User Manual ENVIRONMENT PROTECTION 6.1 Environmental Label The product described in this manual does not contain toxic and hazardous substances or elements. It is a green product. It can be recycled after being discarded and should not be discarded at will.
  • Page 34: Appendix

    Lithium-ion Battery Pack For Telecom & Solar 7 APPENDIX User Manual APPENDIX 7.1 Connection cable If groups (4~10) of parallel sets of lithium batteries are not supplied by our company, you can choose the customized wiring cables to replace. Relevant technical requirements are the feeder cable number and the number of parallel battery pack is consistent, and the specifications of each extension cable (length, diameter, and material) are the same.
  • Page 35 Lithium-ion Battery Pack For Telecom & Solar 7 APPENDIX User Manual Table7-1 Corresponds to AWG line number table Diameter cross- Resistance Rated Maximum sectional area current current (Ω/km) inches (mm ) (A) (A) 0000 11.68 0.4600 107.22 0.17 423.2 482.6 10.40 0.4096 85.01...
  • Page 36: Current Collection Copper

    Lithium-ion Battery Pack For Telecom & Solar 7 APPENDIX User Manual Figure7-2 Six parallel of customized wiring cable diagram 7.2 Current collection copper If groups of (4~10) is in parallel, you can choose to use Current collection copper by our company. Eight sets of parallel connection Schematic of LFeLi-4850 is shown in figure 7-3.
  • Page 37 Lithium-ion Battery Pack For Telecom & Solar 7 APPENDIX User Manual Figure7-3 Sketch map of eight parallel Wiring cable diagram is shown in figure 7-4. Figure7-4 Wiring cable diagram of current collection copper The figure indicates the position of the corresponding number for the battery terminal position.
  • Page 38 Copyright Without the company's written permission, no unit or individual may unlawfully copy in part or in whole the content of this document, and shall not disseminate it in any form. Attention On purchasing the products, services or features, such as international commercial contracts, you accept and are bound by the terms described in this document, in part or in whole, the product, services or features are strictly for your own purchase or use.

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