Related Manuals for Indef HC+
Summary of Contents for Indef HC+
- Page 1 w w w . i n d e f . c o m OPERATING & MAINTENANCE INSTRUCTION MANUAL WITH SPARE PART LIST (Guarantee will be void if not used as instructed in this manual) ALL PURPOSE CHAIN ELECTRIC HOIST Capacity - 250 Kg to 5000 Kg...
- Page 2 Indef HC + CHAIN ELECTRIC HOIST INDEX Important Information and Warning Commissioning & Preventive Check List Getting to know the Chain Hoist Installing the Chain Hoist Commissioning and Operating Chain Hoist Inspecting and Servicing Chain Hoist Technical Data Spare Parts Spare Parts for Electricals 10.
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Page 3: Danger Warning
Use only Indef authorized replacement parts in the service and maintenance of this trolley. Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020... - Page 4 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Warning Tag and Labels CONDITIONS WHERE WARRANTY WILL BE VOID / NOT APPLICABLE The warning tag illustrated below in Figure is supplied with each hoist and trolley shipped from HHL does not provide reimbursement for maintenance and visit charges for items such as: brake the factory.
- Page 5 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Operational cause Note Indicative list of parts not covered under warranty: Overhead crane & hoists are typically designed to lift objects vertically. The specific guide lines are Hoist Motor Winding mentioned in respective IS standard .
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Page 6: Commissioning Checklist
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST COMMISSIONING CHECK LIST COMMISSIONING CHECKLIST (CEH) 1. I-Beam Flange width : Check actual width of beam, adjust washers to make equal running 1. I-Beam Flange width : Check actual width of beam, adjust washers to make equal running clearance on all trolley wheels. -
Page 7: Use For Intended Purpose
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST PREVENTIVE MAINTANANCE CHECK LIST OF CRITICAL ITEMS 2. Safety Instructions Sr. Description Daily Weekly Monthly Every Symbols Three Months Safety at work Hoist Brake Slippage This symbol marks all information on safety at work where risks to life and limb are entailed. - Page 8 Regulations listed in the EC declaration of conformity. Getting to know the chain hoist The chain hoist indef-HC+ is compact in its construction. It is suitable for a great variety of applications. The chain hoists HC2+, HC3+, HC4+, HC5+ and HC6+ are practically identical as regards construction and method of functioning.
- Page 9 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST HC4+ / HC5+ / HC6+ Figure 2 Figure 1 Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020 Note :- Due to continuous development and improvement specification listed above may be changed without notice...
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Page 10: Mechanical Installation
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST 4.0 Installing the chain hoist Scope of supply Unpack the electric chain hoist and check the supply. The scope of supply is dependant upon the chain hoist version ordered (see order acknowledgement and delivery note). - Page 11 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Electrical connection • Check oil level. • Check load chain. The load chain is clean and oiled. The chain hoist may only be connected up by a skilled electrician.
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Page 12: Maintenance Intervals
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Operation of motion functions Operation is described here. Do not use inching operation or press several buttons simultaneously. Moving Press button on control pendant. The directions of motion are shown by suitable symbols. - Page 13 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Daily Check load hook, suspension bracket If deformation or cracks are visible, replace load hook or suspension eye immediately. Check brake function Check slipping clutch Attach safe working load. Lift load approx. 20 cm and stop chain hoist. The load must not move downwards.
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Page 14: Adjusting Brake
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Replacing load chain Air Gap Adjustment for the brake clearance Use only original chains in the quality prescribed. The brake clearance (i.e. the distance between the two cores of the electromagnet and of the mobile anchor) should be 0,1 ? 0,3 mm wide. -
Page 15: Fault Finding
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST 6.10 General overhaul (Safe Working Period overhaul) Sr. Model Motor Speed Motor Flange Coupling Spacer Motor Remarks 800 hours apply as theoretical full load lifetime for chain hoists classified in Drg.No. -
Page 16: Technical Data
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST 7.0 Technical data Hoist standard electric motors Cooling Motors are air-cooled by means of external surface ventilation (IC 01.41). Standard motors have radial flow fan allowing fully reversible rotation. Reference standards are IEC 34-6. - Page 17 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Chain HC+ HOIST BALANCING ARRANGEMENT ON TROLLIE Figure 13 hoist Ød weight capacity test load minimum kg/m breaking load kN HC2+ 20,2 0,80 HC3+ 23,6 1 000 HC4/5/6+...
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Page 18: Spare Parts
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST INDEF HC+ ASSEMBLY Spare Parts Part Description Qty. Drawing Number HC2+ HC3+ HC4/HC5/HC6+ 01 Main Gear Box Body UFCM043105B UGCM043105B UHCM043205B 03 Allen Screw ASFM05010000 ASFM05012000 ASFM05012000 05 Chain Guide... - Page 19 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Upper Hook Suspension Part Description Qty. Drawing Number HC2+ HC3+ HC4/HC5/HC6+ 28 Dowel Spring Pin DSP060016000 DSP080020000 DSP100030000 29 Friction Disc UFCM143011A UGCM143011A UHCM143011A 30 Bull Gear Assy...
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Page 20: Part Description
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Hoist View (HC2+/HC3+/HC4+) Hoist View (HC5+/HC6+) Figure 15 Figure 16 Part Description Qty. Part Description Qty. HC2+ HC3+ HC4+ HC5+/HC6+ Suspension Plate UFCU653041A UGCU653041A UHDU653045A Suspension Plate UHDU653045A... - Page 21 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST ‘C’ Arm Hoist View (HC5+/HC6+) Lower Block Assembly (HC2+/HC3+/HC4+) Figure 17 Figure 15 Figure 18 Part Description Qty. Part Description Qty. Drawing Number HC5+/HC6+ HC2+ HC3+ HC4+ Hoist Suspension Arm UHCU133174A Lower Block Complete Assy.
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Page 22: Brake Components
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Lower Block Assembly (HC5+/HC6+) SPARE PARTS FOR TROLLEY MOTOR BRAKE Figure 20 BRAKE COMPONENTS Figure 19 PART NO. PART CODE DESCRIPTION Part Description Qty. Drawing Number XBAP0050SYT MAIN BRAKE... - Page 23 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST PARE PARTS FOR TROLLEY MOTOR WITH BRAKE (OPTIONAL) GEARED ROTARY LIMIT SWITCH HOIST HC2+ HC3+ HC4+ HC5+ HC6+ MODEL Ht. of Lift Geared Rotary Limit Switch in mtrs...
- Page 24 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST GEARED TROLLEY (HC2+/HC3+/HC4+/HC5+) Figure 22 Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020 Note :- Due to continuous development and improvement specification listed above may be changed without notice...
- Page 25 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST ELECTRIC TROLLEY (HC2+/HC3+/HC4+/HC5+) Figure 23 Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020 Note :- Due to continuous development and improvement specification listed above may be changed without notice...
- Page 26 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST ET TROLLEY & SPARE PARTS (HC6+) Figure 24 Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020 Note :- Due to continuous development and improvement specification listed above may be changed without notice...
- Page 27 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST SINGLE SPEED Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020 Note :- Due to continuous development and improvement specification listed above may be changed without notice Note :- Due to continuous development and improvement specification listed above may be changed without notice...
- Page 28 Schneider Make Reversing Contactor 9A/24VAC Cat No LC2K0901 B7 XCTP0010AVA Control Transformer Primary 415VAC & Secondary 24VAC,30VA XLSP0090SLZ Indef Make Limit Switch in Oil Tight Housing, Normal Roller Lever 1NO+1NC, Normal Action, Rating 10A/500VAC XACP0630SMA Schneider Make Contactor 18A/24VAC Cat No LC1D18 B7...
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Page 29: Double Speed
Control Transformer Primary 415VAC & Secondary 24VAC,30VA XACP0771TMA Schneider Make Contactor 25A/24VAC Cat No LC1D25 B7 XPBP0001HHL Indef Make 3 Way Pendant (Emergency Stop (Turn to Release), Hoist/Low Single Speed) ELECTRICAL SPARE PARTS FOR HC6 SINGLE SPEED WITH ET Item Code... - Page 30 Fuji Make 3.7KW 3 Phase AC Drive Cat No FRN0011C2S-4A XACP0590TMA Schneider Make Contactor 6A/24VAC Cat No LC1K0601 B7 XPBP0002HHL Indef Make 3 Way Pendant (Emergency Stop (Turn to Release), Hoist/Low Double Speed) Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020...
- Page 31 Indef Make Limit Switch in Oil Tight Housing, Normal Roller Lever 1NO+1NC, Normal Action, Rating 10A/500VAC XPBP0116HHL Indef Make 5 Way Pendant (Emergency Stop With 2 NC (Turn to Release),Hoist/Low Double Speed, Right/Left Single Speed) Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020...
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Page 32: Maintenance
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST ELECTRICAL SPARE PARTS FOR HC5/HC6 DOUBLE SPEED WITH ET MAINTENANCE DISMANTLING THE CHAIN COLLECTOR BOX Pendent / Pendent Cable Description Speed Number Make Qty. Drawing of Ways Number... -
Page 33: Control Cable
Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST CONTROL CABLE In case of order, always indicate reference number and motor type Manual release screw 12 Brake disk 22 Motor framework 0.3 mm thickness gauge 13 Conveyor with... - Page 34 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST Description of spare parts for FK-FKL Series Hoist Motors Motor Details and VFD details In case of order, always indicate reference number and motor type Item HC+2 DS...
- Page 35 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST VFD Parameters Motor Details and VFD details ALARM CODE Possible Causes What to Check and Suggested Measures The inverter output terminals Remove the part that short-circuited were short-circuited.
- Page 36 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST ALARM CODE Possible Causes What to Check and Suggested Measures ALARM CODE Possible Causes What to Check and Suggested Measures Braking load was too heavy i) Set the rated voltage (at base...
- Page 37 Indef HC + CHAIN ELECTRIC HOIST Indef HC + CHAIN ELECTRIC HOIST ALARM CODE Possible Causes What to Check and Suggested Measures ALARM CODE Possible Causes What to Check and Suggested Measures ii) Decease the motor sound Connection has been Connect the wire for the alarm performed incorrectly.
- Page 38 Fuji Make 2.2KW 3 Phase AC Drive Cat No FRN0007C2S-4A 1.00 Right/Left Single Speed) 1.00 XLSP0090SLZ Indef Make Limit Switch in Oil Tight Housing, Normal Roller Lever XADS0160FJI Fuji Make 0.75KW 3 Phase AC Drive Cat No FRN0004C2S-4A 1.00 1NO+1NC, Normal Action, Rating 10A/500VAC 2.00...
- Page 39 (Turn to Release),Hoist/Low Double Speed, Right/Left Single Speed) 1.00 XADS0030FJI Fuji Make 3.7KW 3 Phase AC Drive Cat No FRN0011C2S-4A 1.00 XLSP0090SLZ Indef Make Limit Switch in Oil Tight Housing, Normal Roller Lever 1NO+1NC, Normal Action, Rating 10A/500VAC 2.00 Hercules Hoists Limited ©2020 Hercules Hoists Limited ©2020...
- Page 40 Indef HC + CHAIN ELECTRIC HOIST Hercules Hoists Limited ©2020 Note :- Due to continuous development and improvement specification listed above may be changed without notice...
- Page 41 PERSONNEL PLEASE CALL - 020 68115000 TO REQUEST CERTIFICATION OR DOWNLOAD genulne Indef APP TO REGISTER YOUR HOISTS & CERTIFICATION REQUEST Please ask for a copy of our on-line certification report to ensure your warranty Register your Company & you purchased Product on our App and get 3 (three month additional warranty)