Sunlight Lion ESS 48V/100 Installation Manual

Batteries 51.2v systems

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P O W E R
I S
K N O W L E D G E
Operation, Safety and Installation Manual
of Li.ONESS Batteries 51.2V Systems

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Summary of Contents for Sunlight Lion ESS 48V/100

  • Page 1 P O W E R K N O W L E D G E Operation, Safety and Installation Manual of Li.ONESS Batteries 51.2V Systems...
  • Page 2 P O W E R K N O W L E D G E Operation, Safety and Installation Manual of Li.ONESS Batteries 51.2V Systems This document is a Company Confidential publication produced in Greece. The information contained in this document shall not be released to a third party or to persons who are not engaged in the above-mentioned assessment.
  • Page 3: Table Of Contents

    Display and communication box 1.12 Installation Tools 7.4.1 Functions and use of the Compact Safety Related Topics Display by Sunlight Electrical Shocks and Burns 7.4.2 Getting started with the Compact Battery Shipment Inspection Display Telecommunication Box Li.ONESS Battery’s Safety System 7.4.3 Enable the Wi-Fi of the display...
  • Page 4: Introduction

    • Protection from over and under temperature. for clarification, or call the corporate office number 1.5 Environmental working conditions listed on the back of this manual and ask for Sunlight Service. Also, refer to all applicable federal, state and • Charging Temperature range: 0 C to +55 local regulations and industry standards.
  • Page 5: Storage

    Keep 2.5m • ESS – Energy Storage System (98.42in) distance between the batteries and the • Li.ONESS – Sunlight Lithium ESS other goods. • BMS – Battery Management System vi. Limited quantities shall be stored in each area, for •...
  • Page 6: Safety Related Topics

    • Work surfaces should be non-conductive. safety when working with the battery system, • Loose wires should not be stripped until they are contact your local Systems Sunlight sales/service ready for termination. representative to clarify any of the noted safety •...
  • Page 7: Li.oness Battery's Safety System

    Operation, Safety and Installation Manual | Li.ONESS Batteries If damage is noted: by Systems Sunlight may result in a risk of fire, 1. Make a descriptive notation on the delivery electric shock, or injury to persons and will void receipt before signing the Warranty.
  • Page 8: Labelling

    Li.ONESS Batteries | Operation, Safety and Installation Manual 3. Labelling A label with main information is fitted to each battery (Picture 1). LFP ESS 51.2V 15.3kWh OPTA-M-PBT-A-R32-D IFpP30/135/185[(2P16S)4P]M/-20+55/95 Battery Designation 10143214 0314620 300 / 15.3 18/11/2020 Picture 1: Example of Battery label Note: The label must not be removed.
  • Page 9: Datasheet

    Operation, Safety and Installation Manual | Li.ONESS Batteries 4. Datasheet Specifications Lion ESS 48V/100 Cell Type Nominal Voltage (V) 51.2 Capacity (Ah) Voltage Range (V) 50.9 - 55.1 Energy (kWh) 5.12 Active Max. Constant Current Standard Discharge 25°C Cut-off voltage 50.9V...
  • Page 10: Li.oness System Layout

    Li.ONESS Batteries | Operation, Safety and Installation Manual 5. Li.ONESS System Layout Picture 2: Li.ONESS system...
  • Page 11: Lioness Parts

    Operation, Safety and Installation Manual | Li.ONESS Batteries 5.1 LionESS Parts 5.1.1 Power Unit / PBT Unit Picture 3a Power Unit Version Picture 3b PBT Unit (Where applicable) 5.1.2 LionESS Battery Module Picture 4 LionESS Module...
  • Page 12: Shunt Box

    Li.ONESS Batteries | Operation, Safety and Installation Manual 5.1.3 Shunt Box 5.1.5 Battery Cabinet Picture 5 Shunt Box Picture 7 Cabinet 5.1.4 Connection Parts 5.1.6 Sliding Rails Picture 8 Sliding rails Picture 6 Connection parts...
  • Page 13: Installation Procedure

    Operation, Safety and Installation Manual | Li.ONESS Batteries 6. Installation Procedure 6.1 Battery Cabinet 6.1.2 Battery Cabinet Sliding rails assembly Battery cabinet installation manual can be found • Place the battery cabinet at the final installation inside the carton box. position •...
  • Page 14 Li.ONESS Batteries | Operation, Safety and Installation Manual • Install the provided set of sliding rails to vertical After completing the battery cabinet assembly, the U-Rail (PH2 screwdriver) starting from the bottom as battery cabinet will have the following layout shown at the following picture Picture 13 Sliding rails assembly Picture 15 Battery cabinet final assembly...
  • Page 15: Li.oness System Installation

    Operation, Safety and Installation Manual | Li.ONESS Batteries 6.2 Li.ONESS System installation • Insert the Li.ONESS Module No 2 to the third sliding rail set Notes - During installation, the Li.ONESS modules cannot be lifted by using the front panel handles. - Telescopic lift can be used for lifting / leveling the Li.ONESS modules before inserting it to the sliding rail set...
  • Page 16 Li.ONESS Batteries | Operation, Safety and Installation Manual • Insert the Power Unit (P.U.) or PBT Unit (where • After the installation of all the modules and Power / applicable) at the final set of sliding rails as shown PBT unit the system layout is shown below below Picture 21a Li.ONESS P.U.
  • Page 17: Electrical Connections

    Operation, Safety and Installation Manual | Li.ONESS Batteries 6.3 Electrical connections 6.4 CAN Communication connections • Connect the positive (+) RED connection cables • Install the CAN communication cables (Molex provided starting from Li.ONESS Module No 4 and connector / or RJ45 where applicable) with the move upwards to Li.ONESS Module No 3, No 2 and following sequence: No 1 respectively.
  • Page 18 Li.ONESS Batteries | Operation, Safety and Installation Manual • Li.ONESS Module No 1 BATTERY COM (Right side be connected to the negative (-) Black connection RJ45 connector) connected to Li.ONESS Module point of the inverter / charger No 2 BATTERY COM IN (Left side RJ45 connector) Notes and so on until all modules have been connected as seen in picture 27.
  • Page 19: Battery Use Information

    BMS which consists of three performed manually via the BMS tool or remotely types of electronic boards (the MAB, the CMU by Systems Sunlight or by the customer via the and the secondary safety boards), contactors and cloud.
  • Page 20: Control Panel Operation

    If an error does not allow the battery to operate, by flashing certain LEDs depending on the type contact with Systems Sunlight S.A. for further of error (see Table 2). It has, also, an Error LED assistance.
  • Page 21 Operation, Safety and Installation Manual | Li.ONESS Batteries SN error type 100% 1 Cell over voltage Fast Fast 2 Cell end of life voltage Fast Fast 3 Cell under voltage Fast Fast Fast 4 Cell over temperature Fast Fast 5 Cell under temperature Fast Fast Fast...
  • Page 22 Li.ONESS Batteries | Operation, Safety and Installation Manual Alarm SN error type Action Alarm clears when: type 1 Cell over voltage Error open discharge contactor Alarm cause removed 2 Cell end of life voltage Error open discharge/charge contactors On/off Button pressed 3 Cell under voltage Error open charge contactor...
  • Page 23: Display And Communication Box

    On/Off button of the control panel or from the 7.4.1 Functions and use of the Compact On/Off button of the display (Picture 31). Display by Sunlight: This display is connected permanently to the On/Off Fast Slow battery via a 7pin cable.
  • Page 24: Enable The Wi-Fi Of The Display And Communication Box

    (Picture 33): The Li.ONESS system will start sending data to the Glocal (Sunlight cloud platform) after the activation of the Wi-Fi communication. The customer must On/Off Fast Slow connect to the display’s Wi-Fi.
  • Page 25: Firmware Upgrade Of The Compact Display Telecommunication Box

    Operation, Safety and Installation Manual | Li.ONESS Batteries At the Wi-Fi field insert: After login, the home page appears (Picture 37), then press the Wireless button. Name (SSID): the name of your Wi-Fi Mode: The security mode of the Wi-Fi network normally is: WPA/WPA2 (In any case, it should be checked) Key: Your Wi-Fi password...
  • Page 26 Li.ONESS Batteries | Operation, Safety and Installation Manual In the field "Local Upgrade" choose the admin : 6a2DJbMTUA 184017000133 corresponding file (firmware) and press upgrade. serial : 105806000520 243F3000893C PASS MTf3BX4b7R mac : 001D1C0F00EE WiFi RYRAILKURR wpa key : ENISHACCEE Picture 41 After login, the home page appears: Picture 44...
  • Page 27: Discharge Mode Of Li.oness Battery

    Operation, Safety and Installation Manual | Li.ONESS Batteries Picture 47 7.5 Discharge Mode of Li.ONESS battery If the battery is switched off the steps below must be followed: • Switch on the battery by pressing the On/Off button of the control panel or the On/Off button of the Compact Display Telecommunication Box.
  • Page 28: Connection To Glocal

    Li.ONESS Batteries | Operation, Safety and Installation Manual 8. Connection to GLocal The connection to GLocal cloud platform is described to the corresponding manual. 9. Li.ONESS System Modularity In case of the user who needs to insert new (Cut-Off voltage) separately battery modules or a new rack in parallel c.
  • Page 29: Annex 1 - Sma Sunny Island Inverter Connection With Li.oness

    Operation, Safety and Installation Manual | Li.ONESS Batteries Annex 1 - SMA Sunny Island Inverter connection with Li.ONESS Electrical connection Communication connection • Connect the positive (+) cable from Power unit (inverter) to SMA (+) DC terminal. • Connect the negative (-) cable from Power unit (inverter) to SMA (-) DC terminal.
  • Page 30 Li.ONESS Batteries | Operation, Safety and Installation Manual Regarding the connection of SMA the following connection took place: Position Designation Description/Information Connection AC2 Gen/Grid terminals L, NTT, and PE AC Power cable Utility grid connection with a three-wire cable Conductor cross-section: 6 mm to 16 mm Terminal AC1 Loads/SunnyBoys terminal PE Grounding conductor...
  • Page 31: Annex 2 - Victron Inverter Connection With Li.oness

    OR ANY OTHER LOAD (AC1 and AC2 IS NOT CONNECTED ANYWHERE) The following connections are necessary for the correct operation of Sunlight’s battery with Victron inverter (through CCGX device). 1. Connect the two cables (black and red) to the battery’s terminal cables or inverter’s DC cable (which come from the battery) in order to power up the CCGX color control display.
  • Page 32 Li.ONESS Batteries | Operation, Safety and Installation Manual Download and install VE Configuration tools Then, go back to Device list and Sunlight’s from: Li.ONESS will appear as shown at the following https://www.victronenergy.com/ print screen supportanddownloads/software Connect your computer to a VE.Bus product.
  • Page 33 Picture A2.7 CCGX display System Setup Tab In settings menu go to DVCC and apply the following settings: This table shows the recommend settings for the use of Sunlight lithium battery with fixed charge control method: Table A2.1 Sunlight’s Settings Tab...
  • Page 34 Li.ONESS Batteries | Operation, Safety and Installation Manual Notes...
  • Page 36 Contact Us www.systems-sunlight.com...

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