Summary of Contents for Nelson-Jameson Clean Logix BLX-600
- Page 1 USER MANUAL MODEL: BLX-600 Compact Boot Scrubber English (Original Instructions) Updated: 02/11/21...
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Page 2: Table Of Contents
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Table of Contents Advanced Configuration System Requirements Installation Motor Current Sensor Brush RPM Adjustment Physical Set-Up Plumbing Connections Drive Parameters Timing Relay Motor Speed Adjustment Maintenance Operation Troubleshooting Start Up Appendices Parts Callouts Shut Down Electrical Schematics... -
Page 3: System Requirements
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Overview System Requirements Water Supply The BLX-600 is a compact automated footwear scrubbing unit built to accommodate 1 user at a time. • Flow: 5 GPM (3.8L/m) minimum* The included user manual contain installation, •... -
Page 4: Installation
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation NOTE: For fixed installations, area in front of electrical panel must be clear at least 36" BLX-600 User Manual Page 4 of 23 Updated: 02/11/21... -
Page 5: Physical Set-Up
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation Physical Set Up: 1. Set unit in desired location. 2. Aspects to consider when deciding on placement: • Clearance for general use • Location of drain • Emergency exit paths or egress •... -
Page 6: Motor Speed Adjustment
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Installation (continued) Motor Speed Adjustment The speed of the motor is controlled by a variable frequency motor drive. As the drive decreases the frequency of the motor, the RPMs decrease. The V.F. Speed drive displays the Hz. -
Page 7: Operation
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Start Up 1. Verify installation has been completed: • Brushes and grate are secured • Unit is plugged in and receiving power • Water and solution have been plumbed and lines are open 2. -
Page 8: Removing Brushes
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Cleaning Procedures Removing & Replacing Brushes 1. Shut down the unit (see pg. 7). 2. Remove the two vertical brushes by unscrewing the knobs at the top of each brush and lifting them up and off of their shafts [Figure 8.1]. - Page 9 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Advanced Configuration Options Motor Current Sensor Brush RPM Formula: Automation Direct ACS-200 Current Switch The formula for calculating Speed in RPM from Drive Frequency in Hertz is: The motor current sensor monitors the current draw of the motor and will stop the motor if an over-torque [Motor Nameplate RPM] x [Drive Frequency (Hz)] condition occurs.
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Page 10: Advanced Configuration
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Advanced Configuration Options (continued) Drive Parameter Settings Allen Bradley 4M Variable Frequency Drive Parameter Description Setting Units Number P102 Motor NP Hertz P104 Minimum Freq ADJUSTMENT RANGE P105 Maximum Freq TIME RANGE P106 Start Source P109... - Page 11 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Preventative Maintenance The following maintenance procedures are recommended for normal use. Units which see a high amount of use should be inspected more frequently. Weekly: Gear Reducer: • Check unit for proper sensor function and brush •...
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Page 12: Troubleshooting
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Unit not operating & E-STOP not Illuminated: Unit is leaking onto floor: • Verify unit is plugged in. • Check to make sure all joints are sealed. • Verify E-STOP is not pushed down. Verify water and solution inlets are attached and firmly in place. - Page 13 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting F002 Fault Code on Variable Frequency Drive: F004 Fault Code on Variable Frequency Drive: Cause: Power may have been cycled to the unit • If unit is connected to a GFCI, verify its ratings while it was “ON”.
- Page 14 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout : BLX-600 BLX-600 User Manual Page 14 of 23 Updated: 02/11/21...
- Page 15 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout : BLX-600 Part No. Description Part No. Description F1000 STANDOFF 1/4 x 1/2 x 1/2 SS STERLING GEAR REDUCER 20:1, 56C, HOLLOW P1006 QUILL, .625 HOLLOW OUTPUT, 1.33" CENTER F1001 Washer 3/4"...
- Page 16 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout : BLX-600-6 BLX-600 User Manual Page 16 of 23 Updated: 02/11/21...
- Page 17 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix A - Parts Callout : BLX-600-6 Part No. Description Part No. Description F1000 STANDOFF 1/4 x 1/2 x 1/2 SS STERLING GEAR REDUCER 20:1, 56C, HOLLOW F1001 Washer 3/4" X 1-1/4" X 1/16" PTFE P1006 QUILL, .625 HOLLOW OUTPUT, 1.33"...
- Page 18 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix B - Electrical Panel Parts Callout Part No. Description Part No. Description SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL- F1172 P1875 HEAD ZINC LEVEL GRAY P1111 END STOP TERMINAL BLOCK...
- Page 19 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix B - Electrical Panel Parts Callout Part No. Description Part No. Description SCREW THEAD FORMING 10-32 X 1/2 HEX WASHER TERMINAL BLOCK SPRING CLAMP 5.1mm DUAL- F1172 P1875 HEAD ZINC LEVEL GRAY P1111 END STOP TERMINAL BLOCK...
- Page 20 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix C - Electrical Schematic (120VAC) BLX-600 User Manual Page 20 of 23 Updated: 02/11/21...
- Page 21 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix C - Electrical Schematic (230VAC) BLX-600 User Manual Page 21 of 23 Updated: 02/11/21...
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Page 22: Venturi System
USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Appendix D - Venturi System Maintenance Solenoid & Venturi Injector Maintenance: 1. Shut down the unit (see page 7) 2. Shut OFF the sanitizer supply and remove pressure from the line. 3. - Page 23 USER MANUAL: BLX-600 READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ADJUSTABLE SINGLE STAGE INJECTORS BP, 202 BT, 203B, 203BP, 203 BT, 204B, 204BP, 204 BT, 206B, 206BP, 206BT Appendix E - Venturi System Metering Tips INSTALLATION INSTRUCTIONS Solenoid & Venturi Injector Maintenance: 1.