Get Packed GPPW-1500B Operation Manual

Pallet stretch wrapping machine

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PALLET STRETCH WRAPPING MACHINE
MODEL: TMD-P26B
GPPW-1500B
OPERATION MANUAL
OPERATION MANUAL
20220406 ERP part no.

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Summary of Contents for Get Packed GPPW-1500B

  • Page 1 PALLET STRETCH WRAPPING MACHINE MODEL: TMD-P26B GPPW-1500B OPERATION MANUAL OPERATION MANUAL 20220406 ERP part no.
  • Page 2: Table Of Contents

    TABLE OF CONTENT GENERAL....................1 NOTICE OF INSTALLATION ............1 NOTICE OF OPERATION ............2 SPECIFICATION ..................3 SPECIFICATION TABLE ............3 MACHINE DIMENSION .............. 4 MACHINE DESCRIPTION ............5 OPERATION DESCRIPTION ..............6 INSTALLATION ................6 REMINDER OF INSTALLATION ..........8 OPERATION OF CONTROL PANEL ..........
  • Page 3: General

    1. GENERAL NOTICE OF INSTALLATION To make sure a safe and correct operation, please check conditions below before install the machine: 1) Power source capacity must be equal of the machine need. 2) Machine standard power is AC110v/230v (+- 10%) 3) Machine standard power Hertz is 50/60 Hz.
  • Page 4: Notice Of Operation

    NOTICE OF OPERATION To have good protection for the operator, please make sure the following conditions: 1) Before operating, please read the machine operational manual carefully. 2) Make sure there is no object put on the power cable. 3) Make sure there is no object put on the upper elevator unit. 4) Avoid any damp object or water around the electric parts.
  • Page 5: Specification

    2. SPECIFICATION SPECIFICATION TABLE Model TMD-P26B Turntable Speed 10 RPM Turntable dia. 1500mm Max. Wrapping height 2200mm Max. Wrapping size 1050x1050mm Max. Loading weight 1200Kg Film stretch (%) Infinite/manual adjust Max. film spec. ∮250x500mm Turntable height 76mm Ramp (slope) spec. 1165x1000mm Machine size 2300x1500x2346 mm...
  • Page 6: Machine Dimension

    MACHINE DIMENSION...
  • Page 7: Machine Description

    Machine Description...
  • Page 8: Operation Description

    3. OPERATION DESCRIPTION INSTALLATION 1) Apart the wooden package. Avoid damaging the machine. 2) a) Loosing 4 screws at the end of masters。(Do not unscrew the sliding shaft, leave inside the track). b) Lift up the master (Step 1). c) Sliding the master towards turntable, until the sliding shaft move into locking position (Step 2).
  • Page 9 3) Connect the motor plug to the main control, by referring to the diagram below. Machine is ready to be connecting to the power cable with the socket by an 110V/230V power.
  • Page 10: Reminder Of Installation

    REMINDER OF INSTALLATION Please pay attention on: Tower Installation When installing the tower, the engineers must make sure all 4 screws are properly installed underneath the tower. 1 by carriage side, and 3 by the motor sides. Motor Cover After all the connections are complete, please carefully install the motor cover to cover up all the wire connections and the motor on the base of the machines.
  • Page 11: Operation Of Control Panel

    3.3 OPERATION OF CONTROL PANEL...
  • Page 12: Operation Description

    3.4 OPERATION DESCRIPTION A. MAIN POWER To switch ON and OFF the power B. POWER INDICATOR Show that power is ON when light illuminates. Machine Running, LED "Continue Flash" Power Cut circuit (EMG, KEY, ETC) Flash Twice. C. MODE SELECTIONS This selector is to choose the number of top and bottom Mode 1: Top 2 wraps, bottom 3 wraps.
  • Page 13 E. PAUSE During the wrapping cycle, if the machine is required to be stopped, press E button to pause the machine and press D button to resume back to operation. F. EMERGENCY STOP Press the button for emergency stop. For security consideration, the turntable will not be stopped instantly as the EMG.
  • Page 14: Operation Cycle

    OPERATION CYCLE 1. Please turn the Main Power Switch into ON position and check if the Power Light illuminates. 2. Select the Button C for wrapping cycle. Mode 1: 3 bottom wraps and 2 top wraps. Mode 2: 4 bottom wraps and 3 top wraps. Please note, during the machine operation, there is no need to stop the machine, for changing wrapping mode.
  • Page 15 ELEVATOR UNIT 1) Illustration for film threading. 2) Stretch tension adjust knob: Turn the knob clockwise to increase the tension. Counterclockwise to decrease the tension. Adjust and set the indicate needle on the green zone can get the stretch tension is 1 meter Film stretched to be 1.65 meters.
  • Page 16 3) Film Quick Release description: Pull up the quick release handle upon applying film to the loads. Push down the quick release handle to engage the brake during the wrap cycle.
  • Page 17: Eletrical

    4. ELETRIC ELECTRIC CAPACITY 1 ) Power Consumption Turntable motor 0.4 KW Elevator Motor 0.4KW Control & wiring box DC 24V Machine Power Use 0.85 KW Power Socket need 1 KW 1.25 ㎜ 2) Power Cable ---------------------- 3) Machine input ---------------------- 110V / 230V 1-PHASE...
  • Page 18: Electric Diagram

    ELECTRIC DIAGRAM KEY NO PART NO DESCRIPTION Q'TY 1S3A P0311-020000100 ELECTRIC BOX DOOR SWITCH ( TZ-93BPG) 1S3B P0311-060001400 SAFETY SWITCH FILM CARRIAGE (ML-7312) P0302-020000200 PHOTO EYE (A3R-2MX) P0319-10P26B08 PHOTO EYE (A3R-2MX) w/ connector 1S5A P0311-060001210 TOP LIMIT (TZ-8108) P0311-060001210 BOTTON LIMT (TZ-8108) 1S7A P0302-010002000 TURNTABLE HOME SENSOR (PM12-04P-3M)
  • Page 21 ELECTRIC PARTS LIST FOR TMD-P26B KEY NO PART NO DESCRIPTION P0312-010000100 POWER LAMP (XB2BVB1C) P0311-010002800 POWER SWITCH (ZH-HD-48-BY) P0309-010007900 MAIN CARD P0313-020002800 EMERENCY.STOP (SKB2ES524-1B R) w/connector 1S3A P0311-020000100 CARRIAGE BOX DOOR SWITCH ( TZ-93BPG) P0313-020002600 STOP BUTTON COVER+ Contact (SKB2EA42-1A R) 1 1S4A P0313-020002500 START BUTTON COVER+Contact (SKB2EA31-1A G) P0313-020002700 COUNT SWITCH(SKB2-ED21-1A)
  • Page 23: Trouble Shooting

    5. TROUBLE SHOOTING GENERAL ADJUSTMENT Turntable belt adjust Please see the illustration below and then loosen the motor seat M10 screw 4 pcs. Turn the (M10) on the seat until get enough tension. Turn and tight the motor seat screw 4 pcs again. Elevator unit driving chain adjust: Adjust the elevator to proper position and take off the cover tower Adjust the M10 screw (Up and down) to proper tension...
  • Page 25: Part List

    6. PART LIST SEAT...
  • Page 26 PART LIST FOR TMD-P26B KEY NO PART NO DESCRIPTION Q'TY P01-001780A 1.5M TURNTABLE P01-0452000 1.65M TURNTABLE P0703-000020A PULLEY P01-000040A SENSOR PLATE P1104-11511080 BEARING 51108 P1105-0242B RING RTW-42 P02-000790A BELT PULLY SHAFT P1104-026004ZZ0 BEARING 6004ZZ P02-0008100 BELT PULLEY BEARING SEAT P01-0000300 SENSOR SEAT P0302-010002000 PROXIMITY SENSOR(PM12-04P)
  • Page 27: Tower

    TOWER...
  • Page 28 PART LIST FOR TMD-P26B KEY NO PART NO DESCRIPTION Q'TY P01-0441100 SPPED REDUCER BEARING SEAT P1104-076202ZZ0 BEARING 6202-2NR(CWB) P0702-0003200 SPROCKET WHEEL #40,15T (Upper) P01-0443200 TOWER COVER P0503-0009400 MOTOR GEAR REDUCER 40 90VTM CHAIN – 2.2M, #40*326 P0901-0010400 CHAIN – 2.6M, #40x398 P0901-0010600 P02-0007500 CHAIN SCREW SHAFT...
  • Page 29: Elevator

    ELEVATOR...
  • Page 30 PART LIST FOR TMD-P26B KEY NO PART NO DESCRIPTION Q'TY P1113-0003500 ADJUSTING KNOB P01-044200A KNOB FIXING BRACKET P01-044210B TENSION INDICATOR PLATE P02-028790B PRESS WHEEL P1104-18AXK30470 BEARING P1104-19AS30470 WASHER P1201-0001700 PRE-STRETCH SPRING P1104-19AS30470 WASHER P01-044220A RELEASE LEVER P02-028800A BRAKE PAD P06-0011900 BRAKE PAD P02-0287800 HANDLE BAR SHAFT...
  • Page 31 PART LIST FOR TMD-P26B KEY NO PART NO DESCRIPTION Q'TY P01-0442800 FOOT SAFETY PEDAL PLATE P01-0442700 FOOT SAFETY PEAL P1101-0506040AN SCREW M6X40L P1105-0224B C-CLIP R-24 P01-0441500 WASHER (45x25.5x2t) P06-0047500 FILM MANDREL P02-0288200 FILM SHAFT SEAT P06-0048300 FILM SEAT BASE SHEET P01-0441400 FILM STOPPER P02-028830A...
  • Page 32: Control Box

    6.4 CONTROL BOX PART LIST FOR TMD-P26B KEY NO PART NO DESCRIPTION Q'TY P01-044300A CONTROL BOX P01-006580A WIRING PLATE P01-0442900 CONTROL BOX COVER P01-0021600 HINGE (R) P1118-010000200 LOCK C-403*1" P1118-030000100 LOCK PLATE P1118-020000100 P0311-030000100 KEY TZ93-K3 P0311-020000100 SAFETY SWITCH TZ-93BPG...

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