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Elaflex Oasis FV100 Series Instruction Manual
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Elaflex Oasis FV100 Series Instruction Manual

Fill valve
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FV100 Series
Fill Valve
Instruction Manual
FOR VIDEO INSTRUCTIONS, USE QR CODE LINK ON THE RIGHT
OR GO TO WWW.OASISNGV.COM/DEMONSTRATION_VIDEOS
TO VIEW THE OPERATION VIDEO
Failure to follow these instructions or to properly install and maintain this equipment could result in gas leak-
age, fire or explosion causing property damage and personal injury or death.
Oasis products must be installed, operated and maintained by trained and competent personnel in
accordance with all applicable local codes, rules and regulations in addition to the Oasis Instructions.
Oasis Engineering Ltd. will not be held liable in such circumstances where installation, operation and
maintenance procedures were performed by incompetent personnel resulting in improper assembly, unsafe
operation, equipment damage or personal injury.
Oasis recommends that all service technicians should watch the Product Servicing Video before attempting to
service this part.
Oasis Engineering Ltd
129 Birch Avenue, Tauranga, New Zealand.
T: +64 7 928 3808
E: info@oasisNGV.com
W: www.OasisNGV.com
Servicing Video
Instruction Manual

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Summary of Contents for Elaflex Oasis FV100 Series

  • Page 1 FV100 Series Fill Valve Instruction Manual FOR VIDEO INSTRUCTIONS, USE QR CODE LINK ON THE RIGHT OR GO TO WWW.OASISNGV.COM/DEMONSTRATION_VIDEOS TO VIEW THE OPERATION VIDEO Failure to follow these instructions or to properly install and maintain this equipment could result in gas leak- age, fire or explosion causing property damage and personal injury or death.

  • Page 2: Tools Required

    Safety Warning! High pressure gas and gas equipment can cause serious harm to both infrastructure and personnel if safety precautions are not followed. Oasis recommends considering the use of the following PPE when working with high pressure along with any other site specific health and safety requirements: Ensure the system is clean of debris, vented and isolated before any...

  • Page 3: Installation

    Installation Straight Valve 1. Apply anti seize to hose fittings and 2. Attach main hose, tighten the connection torque to 70 Nm. to the hose manufacturers instructions. Recommend Torque: 70 Nm 3. Attach vent fitting and tighten to 4. Tighten vent hose to the hose manufacturers instructions.
  • Page 4 Installation & 90 Valve 1. Apply anti seize to hose fittings and 2. Apply anti-seize and attach main hose, torque to 70 Nm. tighten the connection to the hose manufacturers instructions. Recommend Torque: 70 Nm 3. Attach vent fitting and tighten to 4.
  • Page 5 Operating Instructions 1. Pick up fill valve. 2. Push onto receptacle. 3. The green indication sleeve is visible. CLICK 5. When filling is complete, 6. Pull nozzle sleeve back to 4. Lift up lever. shut off the lever. disengage. Move handle in one swift motion FV103-INS-01 2822 ©...
  • Page 6 Operating Instructions 7. Hang up fill valve. IMPORTANT DO NOT DROP DO NOT LEAVE ON FLOOR NO GOLPEAR NO DEJAR EN EL SUELO ALWAYS PUT BACK IN HOLDER COLGAR SIEMPRE DESPUES DE UTILIZAR FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice.
  • Page 7 Servicing Service Kit Parts 1 x Vent Ball 2 x Vent Seats 1 x Ball 2 x Seats 1 x Gland 1 x Vent Stem 1 x Gland 1 x Stem 1 x End Cap O-ring 2 x Vent Seat O-rings 1 x End Cap O-ring 2 x Seat O-rings 2 x Inlet &...
  • Page 8 Servicing Disassembly 1. Remove inlet connection 2. Remove handle screws. Open and close valve to ensure all trapped gas is released 3. Remove handle 4. Remove stem nuts. 13mm 5. Remove first side. 6. Remove second side. 10mm FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice.
  • Page 9 Servicing Disassembly 7. Remove sleeve screws. 8. Remove sleeve. 9. Unscrew vent tube. 10. Remove vent tube 19mm 11. Remove handle. 12. Discard O-rings. 27mm FV103-INS-01 2822 © Oasis Engineering Limited FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice. We reserve the right to modify product specifications without prior notice.
  • Page 10 Servicing Disassembly 13. Discard O-ring. 14. Discard seat. 21mm 15. Discard ball. 16. Discard seat. 18. Discard O-ring. 17. Discard stem. 1 5/16” FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice.
  • Page 11 Servicing Disassembly 19. Discard seat. 20. Discard ball. 21. Discard stem. 22. Discard seat. 23. Clean components and inspect for damage. Check for excessive damage to sealing faces FV103-INS-01 2822 © Oasis Engineering Limited FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice.
  • Page 12 Servicing Assembly 1. Insert O-ring and seat. 2. Insert stem. Click 3. Insert ball. 4. Insert Seat and O-ring. 5. Place end cap O-ring. 6. Torque end cap to 60Nm. 1 5/16” Recommended Torque: 60 Nm FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice.
  • Page 13 Servicing Assembly 7. Insert vent stem. 8. Insert O-ring and seat. Click 9. Insert vent ball. 10. Insert seat and O-ring. 11. Place end cap O-ring. 12. Torque vent end cap to 35Nm. 21mm Recommended Torque: 35 Nm FV103-INS-01 2822 © Oasis Engineering Limited FV103-INS-01 2822 ©...
  • Page 14 Servicing Assembly 13. Insert handle O-ring. 14. Torque handle to 70 Nm. 27mm Recommended Torque:70 Nm 15. Attach vent 16. Place sleeve around handle with vent slot to vent. 19mm 17. Insert screws and tighten. 18. Place gland on vent stem. FV103-INS-01 2822 ©...
  • Page 15 Servicing Assembly 19. Place vent lever, washer 20. Place gland. and nut. 22. Torque vent lever nut to 21. Place lever, washer and nut. 3Nm. Recommended Torque: 3 Nm 10mm 23. Torque lever nut to 3Nm. 24. Insert handle screws with Loctite.
  • Page 16 Servicing Assembly 25. Servicing complete, install new inlet and outlet O-rings on fittings and re-install valve as per instructions on page 3. FV103-INS-01 2822 © Oasis Engineering Limited We reserve the right to modify product specifications without prior notice.