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Kennedy KEN-503-1550K Instruction Manual page 2

Rear axle mounting bush installation tool

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KEN-503-1550K_Instructions.qxd
KENNEDY thoroughly recommends
reading these instructions before using this
equipment, even if you have used them
before. Reading these instructions carefully
and understanding them fully will enable you
to perform tasks correctly and will prevent
injury to yourself or someone else.
DESCRIPTION
This tool has been designed to enable the user
to install rear axle mounting bushes in-situ on
Audi A3, VW Bora & GolfIV Cars. Made from
hardened steel, if used in the correct manner it
should give many years of service.
SPECIFICATIONS
Order Code . . . . . . . . . . . . KEN-503-1550K
Weight . . . . . . . . . . . . . . . . . . . . . . 2.26kg
KEY:
1. Force Nut Assembly
4. Flange Nut
2. Compressor Sleeve
5. Force Screw
3. Large Washer
5
2
1
Fig.1
30/11/2009
08:35
Page 2
Bush Insertion
1
5
Fig.2
5
3
4
Fig.3
AXLE
2
3
4
AXLE
2
3
1
4
SAFETY ADVICE
When carrying out repairs to the underneath of
a vehicle, always make sure the vehicle is
supported on ramps or axle stands of the
correct load capacity before proceeding.
OPERATION:
1. Support the vehicle as detailed in your
vehicle handbook and remove the real
wheels to give access to the rear bushes.
2. Undo and remove both rear axle front
mounting bolts.
3. Pull the front end of the axle down and
secure in position by chocking with a
suitable wedge of solid wood between the
axle and the underneath of the car body.
4. Drift out the old bushes, taking care to note
the original position of the bushes.
5. Oil the threads on the Force Screw (5) and fit
a new bush onto the installation tool and
assemble through the trailing arm as in Fig.2
6. Align the mark on the new bush with the
mark on the trailing arm.
Note! Use a piece of chalk etc. to mark the
top of the Compressor Sleeve (2), aiding
alignment of the bush and axle marks.
7. Use a 24mm ratchet wrench or spanner to
slowly turn the Force Nut Assembly - (1),
pulling the new bush into position as in Fig.2
8. When the bush is in place, disassemble and
repeat the operation for the second bush.
9. When complete follow the instruction in your
vehicle's handbook to re-assemble the axle.

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