SECTION 1 − WELDING HELMET SAFETY PRECAUTIONS − READ BEFORE USING helmet 2012−02 Protect yourself and others from injury — read, follow, and save these important safety precautions and operating instructions. 1-1. Symbol Usage DANGER! − Indicates a hazardous Indicates special instructions. situation which, if not avoided, will result in death or serious injury.
NOISE can damage hearing. Noise from some processes or equipment can damage hearing. Wear approved ear protection if noise level is high. READ INSTRUCTIONS. D Read and follow all labels and the Owner’s Manual carefully before installing, operating, or servicing unit. Read the safety information at the beginning of the manual and in each section.
1-4. Lens Shade Selection Table Process Electrode Size Arc Current Minimum Suggested in. (mm) Shade No. Protective (Comfort)* Amperes Shade No. Shielded Metal Arc Less than 3/32 (2.4) Less than 60 −− Welding (SMAW) 3/32−5/32 (2.4−4.0) 60−160 5/32−1/4 (4.0−6.4) 160−250 More than 1/4 (6.4) 250−550 Gas Metal...
SECTION 2 − SPECIFICATIONS Cartridge Dimensions 4.33 x 3.54 x 0.39 in. (110 x 90 x 10 mm) Viewing Field 3.82 x 1.81 in. (97 x 46 mm) Reaction Time 0.000083 Second (1/12,000 Second) Available Shades Darkened State: No. 9 − No. 13 / Light State: No. 4 Sensors Independent/Redundant (Two) Operating Temperature...
SECTION 3 − OPERATING INSTRUCTIONS 3-1. Helmet Controls The auto-darkening lens turns on (darkens) automatically when welding begins and turns off 15 − 20 minutes after welding stops. Weld On/Grind On Switch (See Section 3-3) Variable Shade Control (See Section 3-5) Sensitivity Control (See Section 3-6) Delay Control...
3-3. Weld On/Grind On Switch Weld On/Grind On Switch Do not weld in the Grind On mode; the lens will not darken. For Welding applications, move the switch to the Weld On (up) position. For grinding applications, move the switch to the Grind On (down) posi- tion.
3-5. Variable Shade Control (No. 9 − 13) Variable Shade Control (No. 9 − 13) Use the control to adjust the lens shade in the darkened state. Use the table in Section 1-4 to select proper shade control setting based on your welding process. Start at shade 12 or 13 and adjust lighter to suit the welding applica- tion and your personal preference.
3-6. Sensitivity Control Sensitivity Control helmet sensitivity as fol- Gradually turn sensitiv- lows: Use control to make the ity setting clockwise lens more responsive to dif- until the lens darkens, Adjust helmet sensitiv- ferent light levels in various then turn sensitivity ity in lighting conditions welding processes.
SECTION 4 − ADJUSTING HEADGEAR The helmet view is typical of all units. Your helmet may differ slightly from that shown. There are four headgear adjust- ments: headgear top, tightness, angle adjustment, and distance adjustment. Headgear Top Adjusts headgear for proper depth on the head to ensure correct bal- ance and stability.
SECTION 5 − REPLACING THE LENS COVERS 5-1. Replacing Outside Lens Cover Never use the auto-darkening lens without the inside and outside lens covers properly installed. Welding spatter will damage the auto-darkening lens and void the warranty Place helmet on a flat surface. Grasp the front lens holder with one hand while pushing the inside re- taining clips of the lens holder outward.
SECTION 9 − TROUBLESHOOTING Trouble Remedy Auto lens not On – auto- Check batteries and verify they are in good condition and installed lens will not darken mo- properly. Also, check battery surfaces and contacts and clean if mentarily when exposed to necessary.
LIMITED WARRANTY – Subject to the terms and conditions below. Hobart Brothers Co., Troy, Ohio, warrants to its original retail purchaser that the new Auto Arc equip- ment sold after the effective date of this limited warranty is free of defects in material and workmanship at the time it is purchased at the retailer.
Need help?
Do you have a question about the Explorer Series and is the answer not in the manual?
Questions and answers