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Brobo OMRM 125 PRO Operating Manual

Automatic single head aluminium profile cutting machine
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OMRM
125
PRO
AUTOMATIC SINGLE HEAD ALUMINIUM PROFILE CUTTING MACHINE
OPERATING MANUAL

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Summary of Contents for Brobo OMRM 125 PRO

  • Page 1 OMRM AUTOMATIC SINGLE HEAD ALUMINIUM PROFILE CUTTING MACHINE OPERATING MANUAL...

  • Page 2: Table Of Contents

    CONTENTS 1. INTRODUCTION .................... 3 2. INTENDED USE ....................4 3. TECHNICAL SPECIFICATIONS ................5 3.1 Table of Technical Specifications ........................6 3.2 General Dimensions ............................7 3.3 Cutting Diagram ..............................7 3.4 Product Information Card ..........................8 4. MACHINE STRUCTURE AND PLACEMENT ............9 4.1 General Structure ............................
  • Page 3 CONTENTS 7. USE OF MACHINE ..................26 7.1 Turning On the Machine ..........................27 7.2 Control Panel ..............................27 7.3 Angle Setting ..............................28 7.4 Profile Loading ..............................28 7.5 Press Setting ..............................29 7.6 Hydro-Pneumatic Piston and Saw Output Speed Adjustment ................ 31 7.7 Coolant Opening / Closing ..........................

  • Page 4: Introduction

    INTRODUCTION Scope of Operating Manual Operating Manual is a document which must be read by the operating personnel before operating the machine. It covers all the required information for the use of machine. Basic maintenance information required for long-term efficient use of the machine is also contained in this document. This guide allows the user to use the software and mechanical components correctly.

  • Page 5: Intended Use

    INTENDED USE OMRM 125 PRO machine is designed to cut PVC and aluminum profiles. It is wrong and forbidden to use for purposes of other than its intended use. Our company cannot be held responsible for misuses. General Features; • It offers precise cutting at 0° to 180° and intermediate angles.

  • Page 6: Technical Specifications

    TECHNICAL SPECIFICATIONS 3.1 Table of Technical Specifications ........................6 3.2 General Dimensions ............................7 3.3 Cutting Diagram ..............................7 3.4 Product Information Card ..........................8...

  • Page 7: Table Of Technical Specifications

    TECHNICAL SPECIFICATIONS OMRM 3.1 Table of Technical Specifications Operating Voltage Current Used Force Used Operating Pressure Total Air Consumption lt/cycle Diameter Ø600 x Ø30 Thickness 4.4/3.8 No. of Teeth units Saw Motor Motor Power Motor Speed 2875 Cuttable Profile Dimensions Maximum Length (L 3300 Minimum Length (L...

  • Page 8: General Dimensions

    TECHNICAL SPECIFICATIONS 3.2 General Dimensions Length (L) Width (W) Height (H) 7070 mm 1290 mm 1625 mm 3.3 Cutting Diagram 120 mm Ø600 mm 90° 45° 30° 22.5° 300 320...

  • Page 9: Product Information Card

    M.S.K MOTOR KOMPRESÖR MAK. SAN. TİC. LTD. ŞTİ. ÜRETİCİ / PRODUCER Otomatik Alttan Çıkma Alüminyum Profil Kesim Makinası KOD / ADI / CODE / NAME OMRM 125 PRO Automatic Single Head Aluminium Profile Cutting Machine 22ACMPR0001 2022 SERİ NO / SERIAL NO ÜRETİM TARİHİ...

  • Page 10: Machine Structure And Placement

    MACHINE STRUCTURE AND PLACEMENT 4.1 General Structure ............................10 4.2 Machine Placement............................12...

  • Page 11: General Structure

    MACHINE STRUCTURE AND PLACEMENT OMRM 4.1 General Structure Saw Housing Right Conveyor (w/ Meter) Left Conveyor Lower Body Electrical and Pneumatic Panel Conditioner Coolant Tank Coolant Opening - Closing Valve Saw Output Speed Adjustment Screw Control Panel Front Presses Top Presses...
  • Page 12 MACHINE STRUCTURE AND PLACEMENT Side Cover of Lower Body (Saw Cover) Angle Adjustment Ring Sawdust Storage Saw (Ø600 mm) Dust Outlet (Ø90 mm) Saw Motor Resting Plaques Belt Housing Angular Cutting Table Coolant Nozzle Cutting Table Rotating Arm Meter Profile Support...

  • Page 13: Machine Placement

    MACHINE STRUCTURE AND PLACEMENT OMRM 4.2 Machine Placement For machine placement, pay attention to the movement area required for operation of the machine, and of the appropriate distance to enable the panel doors to open when necessary. Take following measures into account for safe operation.

  • Page 14: Occupational Safety And Measures

    OCCUPATIONAL SAFETY AND MEASURES 5.1 Safety and Accident Measures ........................14 5.2 Machine Usage and Misuse ..........................14 5.3 General Safety Rules ............................14 5.4 Maintenance Measures for Safety ........................14 5.5 Electrical Safety Rules ............................. 14 5.6 Lighting ................................14 5.7 Connections ..............................

  • Page 15: Safety And Accident Measures

    5.3 General Safety Rules Only one operator must work on OMRM 125 PRO machine. Operator must not operate the machine in case of any lack of attention caused by drugs, alcohol or medication. Operator must check the machine and components prior to operation.

  • Page 16: Earthing Requirements

    OCCUPATIONAL SAFETY AND MEASURES 5.8 Earthing Requirements Earthing system must be compatible with the features set out by IEC 64-8 standard. It must be compatible with (IEC64; IEC364) standard for low-voltage equipment. Earthing procedures must be performed in consideration of the voltage value. A stands for the marked point earthing inlet. 5.9 Noise Emission There is no noise emitted by machine units, which will impact the health of employee.

  • Page 17: Risk Areas And Warning Tags

    OCCUPATIONAL SAFETY AND MEASURES OMRM 5.12 Risk Areas and Warning Tags Despite of the safety measures taken on the machine through equipment, it is also required to comply with additional visual safety measures at the operating site. Warning symbols and phrases in this document should be taken into consideration.
  • Page 18 OCCUPATIONAL SAFETY AND MEASURES • The machine has been checked for its functionality within our company. ISO VİSKOZİTE 10 • The oil types stated on the side tag are used in the conditioner unit of the DODGE Deolube 10-S machine. MOBIL Velocite 6 SHELL TELLUS Tellus (Spindle) 10 •...

  • Page 19: Commissioning And Installation

    OMRM COMMISSIONING AND INSTALLATION 6.1 Domestic Transportation ..........................19 6.2 Overseas Transportation ..........................19 6.3 Check for The Faults To Occur During Transportation ..................19 6.4 Placement of Machine ............................20 6.5 Fixing on Ground .............................20 6.6 Preparation for Commissioning ........................20 6.7 Electrical Connections .............................20 6.8 Installation of the Conveyor ..........................

  • Page 20: Domestic Transportation

    COMMISSIONING 6.1 Domestic Transportation Our machines are specially packed in accordance with their sizes and weight criteria. Main purpose of packaging is to safely deliver the product free-of-damage to our customer. Some parts may be shipped as disassembled in line with the agreements with customer. Prior to transportation, all detailed criteria are set through a contract signed between parties.

  • Page 21: Placement Of Machine

    MACHINE INSTALLATION OMRM Take necessary precautions while the machine is being taken off the vehicle. Prevent the slippage of the machine. While picking the machine, lifting procedure must be carried out without damaging its body. The machine legs that are taken off before transportation must be mounted again. Expert M.S.K.

  • Page 22: Installation Of The Conveyor

    MACHINE INSTALLATION 6.8 Installation of the Conveyor Fix the connectors to the conveyor feet and conveyor body as shown in the figure. Conveyor Body Conveyor Connectors Conveyor Feet There is a connecting plate on the side of the conveyor bodies that is close to the machine. Connect this plate to the machine with the screws located next to the machine.
  • Page 23 MACHINE INSTALLATION OMRM After the installation of the conveyor, it can be higher, lower or out of level with respect to machine plate. Rotate the connectors found at the machine feet using a wrench and level the conveyor with respect to the machine.

  • Page 24: Electrical Panel

    MACHINE INSTALLATION 6.9 Electrical Panel This electrical panel scheme is presented solely for the purpose of placement of components within the panel. Please see ANNEXES for a detailed electrical diagram. Terminal Block 2.5A Power Supply 4A Fuse 3 x 16A Fuse Main Switch Phase Protection Relay Soft Starter...

  • Page 25: Pneumatic Connections

    MACHINE INSTALLATION OMRM 6.10 Pneumatic Connections Required air pressure for the machine to properly function is 6 bars. Check the manometer. Attach the air hose from the compressor to this inlet. Make sure that your air supply is dry! Solenoid Valve group controls the motion of current pneumatic equipment.
  • Page 26 MACHINE INSTALLATION Pneumatic Panel Saw Valve Top Press Valve Saw Housing Valve Front Press Valve Front Press Regulator Pressure adjustment of the regulator no. 5 is done manually. The regulator setting must NEVER be changed beyond the knowledge of the authorized technical service! Contact technical service if pressure adjustment is required.

  • Page 27: Use Of Machine

    OMRM USE OF MACHINE 7.1 Turning On the Machine ..........................27 7.2 Control Panel ..............................27 7.3 Angle Setting ..............................28 7.4 Profile Loading ..............................28 7.5 Press Setting ..............................29 7.6 Hydro-Pneumatic Piston and Saw Output Speed Adjustment ................ 31 7.7 Coolant Opening / Closing ..........................32 7.8 Replacing Saw ..............................33 7.9 Profile Support Settings ...........................34 7.10 Exemplary Operation Procedure ........................34...

  • Page 28: Turning On The Machine

    USE OF MACHINE 7.1 Turning On the Machine Check whether there are any foreign objects on the machine prior to the operation. Rotate the main switch clockwise until it slots into place. (Main switch disconnects the power from the main line completely.) Rotate the main switch clockwise until it slots into place.

  • Page 29: Angle Setting

    USE OF MACHINE OMRM 7.3 Angle Setting Cu�ng Table Cutt ng Table Rotat ng Arm Angle Arrow Angle Adjustment Ring The figure no. 1 shows the bolt that fixes the cutting table. This bolt must be loosened before changing the cutting angle.

  • Page 30: Press Setting

    USE OF MACHINE 7.5 Press Setting Front Presses Top Presses The horizontal positions of front and top presses can be changed by loosening the bolts shown in the figure above. The movement area of the presses in the horizontal axis is indicated with blue arrow. When the press is taken to the proper position, the relevant bolt is tightened and fixed.
  • Page 31 USE OF MACHINE OMRM For Top Presses; The position of the press cylinders can be adjusted with the ring no. 1 in the direction of red arrow and the ring no. 2 in the direction of blue arrow. After position adjustment, the rings must be tightened again and fixed.

  • Page 32: Hydro-Pneumatic Piston And Saw Output Speed Adjustment

    USE OF MACHINE 7.6 Hydro-Pneumatic Piston and Saw Output Speed Adjustment Low speed and correct movement cannot be achieved due to compression of air which is a disadvantage of pneumatic systems (Flow and pressure of air received from compressor that the machine is connected plays an important role).

  • Page 33: Coolant Opening / Closing

    USE OF MACHINE OMRM 7.7 Coolant Opening / Closing In the machines used for aluminum cutting, coolant is used to cut the profile properly and to extend the life of the saw. Coolant is filled into the tank at the back of the machine. Coolant spray rate must be adjusted according to saw rotation and cutting speed.

  • Page 34: Replacing Saw

    USE OF MACHINE 7.8 Replacing Saw Take necessary occupational safety measures before replacing the saw. The main switch and the air inlet of the machine must be DEFINITELY closed! 32 Wrench 14 Wrench As is seen in the figure, the saw shaft is kept fixed with 14-wrench, the nut of the saw is turned with 32-wrench in the direction of arrow to take out the nut and saw.

  • Page 35: Profile Support Settings

    USE OF MACHINE OMRM 7.9 Profile Support Settings Profile Support Upper Body Upper Body Adjustment Bolt Suppor�ng Nut The profile supports can be take out and remounted again via supporting nuts. The upper body adjustment bolt is loosened and the upper body is made to move forward and back. Once the upper body is taken to the proper position, the upper body adjustment bolt is tightened and fixed.

  • Page 36: Maintenance

    MAINTENANCE 8.1 General Maintenance ............................36 8.2 Conditioner Water Level Control ........................36 8.3 Conditioner Oil Level Control ..........................36 8.4 Cylinder Settings .............................36 8.5 Maintenance of Filters ............................ 37 8.6 Cylinder Sensor Settings ..........................37 8.7 Coolant Settings ..............................38 8.8 Belt Setting ..............................39 8.9 Table of Periodic Maintenance ........................

  • Page 37: General Maintenance

    MAINTENANCE OMRM 8.1 General Maintenance Before performing any maintenance on the machine, make sure that the electrical and pneumatic supply is cut off. Certain parts of the machine can be hazardous when electrical equipment is energized. The operator must not stay close to the machine during maintenance operations. All maintenance operations must be carried out by qualified personnel in accordance with all safety precautions.

  • Page 38: Maintenance Of Filters

    MAINTENANCE 8.5 Maintenance of Filters Pressure adjustment: Pull up the regulator cap indicated with "1". Rotating clockwise will increase the outlet air pressure of the conditioner, while rotating counter-clockwise will decrease the pressure. The pressure value must be within the range specified in the technical specifications. Discharging the condensation fluid: Press the small pin in the place indicated with “2”...

  • Page 39: Coolant Settings

    MAINTENANCE OMRM 8.7 Coolant Settings Coolant flow rate should be adjusted according to the cutting operation you perform on your machine as well as to the type and dimensions of the piece that is cut. You can adjust the coolant flow rate by turning the coolant valve shown in the figure.

  • Page 40: Belt Setting

    MAINTENANCE 8.8 Belt Setting Take necessary occupational safety measures before replacing the belt. The main switch and the air inlet of the machine must be DEFINITELY closed! Belts running as connected to the motor in machines may loosen or be deformed over time. For this reason, the tension of the belts should be checked every six months and adjusted to the appropriate tension setting if necessary.
  • Page 41 MAINTENANCE OMRM Motor Moun�ng Bracket Belt Stretching Bolt 13 Wrench 1–) The nut of the belt stretching bolt seen in the figure above is loosened and tightened with 13-wrench to bring the belt to an appropriate tension adjustment. 2–) Apart from the tension adjustment, it must be checked whether there is any deformation in the belt. If the belt is defective, it must be replaced with a new one.

  • Page 42: Table Of Periodic Maintenance

    MAINTENANCE 8.9 Table of Periodic Maintenance Semi Maintenance Items Daily Weekly Monthly Quarterly Annually Annually Cleaning of oil and waste on and around the machine  Cleaning of shafts, moving parts and sensing surface of sensors and proximity switches, if there are any in the ...

  • Page 43: Problems And Solutions

    OMRM PROBLEMS AND SOLUTIONS...
  • Page 44 PROBLEMS AND SOLUTIONS Fault Possible Reason Solution • Turn on main switch • Main board switch is turned off Machine fails to draw • Check the voltage protection relay. “On” • There may be a phase or voltage power and “out” lights should be on normally. problem Otherwise, contact technical service.

  • Page 45: Warranty Disclaimer

    OMRM WARRANTY DISCLAIMER...
  • Page 46 WARRANTY DISCLAIMER Warranty period starts as of the invoice date and it is 2 (two) years for domestic sales and 1 (one) year for overseas sales. The machine is under our company's warranty for any manufacturing and material-related defects. If the machine breaks down within the term of warranty, the period of time spent to repair is added to the term of warranty.
  • Page 47 OUT-OF-WARRANTY CASES OMRM Consumables (milling, drilling bits, saws, teflon, etc.) are out of warranty. After the machine(s) is/are embarked by the Vendor, the Buyer shall be responsible for any damage and malfunction that occur during unloading or handling. The faults that occur because original part is not used are out of warranty. The faults that occur due to carelessness and ignorance of the user are out of warranty.

  • Page 48: Appendices

    APPENDICES 1-) ELECTRICAL CIRCUIT DIAGRAM ........................48 2-) PNEUMATIC CIRCUIT DIAGRAM ........................58 3-) MATERIAL LIST ...............................59 4-) CE STATEMENT ...............................69...

  • Page 49: Electrical Circuit Diagram

    1-) ELECTRICAL CIRCUIT DIAGRAM OMRM...
  • Page 51 OMRM...
  • Page 53 OMRM...
  • Page 55 OMRM...
  • Page 57 OMRM...

  • Page 59: Pneumatic Circuit Diagram

    2-) PNEUMATIC CIRCUIT DIAGRAM OMRM...

  • Page 60: Material List

    3-) MATERIAL LIST No Name Quan�ty Cu�ng Group Upper Body Lower Body Right Conveyor Le� Conveyor...
  • Page 61 OMRM Cutting Group No Name Quan�ty Motor - Saw Group Coolant Nozzle Top Press Group Front Press Group Ø25 x 60 mm Brass...
  • Page 62 Upper Body No Name Quan�ty Ø40 x 60 mm Double Act ng Pneumat c Cylinder...
  • Page 63 OMRM Lower Body No Name Quan�ty 3 - 2 Ratchet Valve Pin Limit Switch Hinge...
  • Page 64 Lower Body No Name Quan�ty Pressure Regulator Single Solenoid 5 - 2 Pneumat c Valve Yellow Bu�on On- Off Bu�on Emergency Stop Bu�on...
  • Page 65 OMRM Right Conveyor No Name Quan�ty Profile Sliding Roller...
  • Page 66 Left Conveyor No Name Quan�ty Profile Sliding Roller...
  • Page 67 OMRM Motor - Saw Group No Name Quan�ty 4 kW 2875 rpm Electric Motor Ø600 x 4,4/3,8 x Ø30 Saw Belt (8PK1054) LME 25 UU Linear Bearing 6206 Bearing 6008 Bearing Ø40 x 220 mm Hydropneumat c Cylinder Ø50 x 240 mm Double Act ng Pneumat c Cylinder RZT7 Piston Posit on Sensor (Open)
  • Page 68 Top Press Group (x2) No Name Quan�ty Piston Clamp Clamp Piston Rubber Ø37 x 200 mm Single Act ng Pneumat c Cylinder M10 x 50 mm Rota�ng Arm With Safety Catch M6 x 35 mm Clamp Fixing Arm...
  • Page 69 OMRM Front Press Group (x2) No Name Quan�ty Ø40 x 90 mm Rota�ng Pneuma�c Clamp 54-C Coupling Ø25 Bush Clamp Rubber...

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